CN203103016U - Wire storage buffering device for wire extrusion molding purpose - Google Patents
Wire storage buffering device for wire extrusion molding purpose Download PDFInfo
- Publication number
- CN203103016U CN203103016U CN 201320045641 CN201320045641U CN203103016U CN 203103016 U CN203103016 U CN 203103016U CN 201320045641 CN201320045641 CN 201320045641 CN 201320045641 U CN201320045641 U CN 201320045641U CN 203103016 U CN203103016 U CN 203103016U
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- electric wire
- wire
- roller
- extrusion molding
- buffer unit
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Abstract
The utility model discloses a wire storage buffering device for a wire extrusion molding purpose. The wire storage buffering device comprises a driving mechanism and a first rolling cylinder group, wherein the first rolling cylinder group comprises two first rolling cylinders; a horizontal wire which is formed after a wire is subjected to extrusion molding operation is attached to lower sides of the first rolling cylinders; along the wire running direction, the first rolling cylinders are positioned in order, and a second rolling cylinder is arranged between the two adjacent first rolling cylinders; the driving mechanism can drive the second rolling cylinder to move up and down between a start position and a stop position; the stop position is arranged above the first rolling cylinder group, and the start position is arranged below the first rolling cylinder group; the second rolling cylinder can move to drive the wire to move up and down; the wire storage buffering device is additionally provided with a preparation wire feeding device for providing a preparation wire and a guide rolling cylinder for changing the running direction of the preparation wire; and the preparation wire can be superposed with the wire direction after being guided by the guide rolling cylinder. The wire storage buffering device for a wire extrusion molding purpose is characterized by realization of continuous drying and firing operation for the wire extrusion molding purpose, greatly reduced unnecessary wire core material waste and operation waiting time, and further improved operating efficiency.
Description
Technical field
The utility model relates to a kind of electric wire extrusion molding mechanism, specifically relates to a kind of electric wire extrusion molding with holding the line buffer unit.
Background technology
Extrusion type electric wire production technology generally includes parts such as core thread supply device, extrusion molding apparatus, drying device, burning apparatus and cooling devices for taking-up, as shown in Figure 1, when the extrusion type electric wire is produced, because the restriction of extrusion molding machine size, one time inventory has just had restriction, and material uses up the back and just must feed intake again to produce next batch; And because electric wire will burn till through the later stage drying, so can be equipped with very long drying and the stove that burns till, like this when feeding intake switching, for the electric wire sintering that makes moulding intact, even the material that drops into uses up, the speed that traditional handicraft requires to produce line remains unchanged, be that core was supplied with and cannot be stopped before electric wire was come out of the stove fully, can shut down after needing isoelectric line to come out of the stove fully and feed intake, and this part core of supplying with is made the sale of finished product electric wire again, must cause the loss of a large amount of cores when like this, each batch switches; And because core is supplied with and cannot be stopped before electric wire is come out of the stove fully, the extrusion molding part also cannot feed intake, and in causing like this producing is arranged a large amount of stand-by period, has caused temporal waste, and then has reduced operating efficiency.
Summary of the invention
In order to solve the problems of the technologies described above, the utility model proposes a kind of electric wire extrusion molding with holding the line buffer unit, hold the line buffer unit by in electric wire extrusion molding process, increasing, can realize the electric wire extrusion molding continuous drying and burn till, significantly reduce unnecessary core waste of material and operation stand-by period, further improved operating efficiency.
The technical solution of the utility model is achieved in that
A kind of electric wire extrusion molding is with holding the line buffer unit, be located between the electric wire extrusion molding apparatus and drying device of extrusion type electric wire production technology, this holds the line buffer unit and comprises the driving mechanism and first roller set, described first roller set comprises at least two first rollers, dry horizontal wire before is affixed on the described first roller downside after the electric wire extrusion molding, move towards along electric wire, each first roller positioned in sequence is provided with, be provided with one second roller between two adjacent first rollers, described driving mechanism can drive described second roller and move up and down between starting position and final position, and described final position is positioned at the top of described first roller set, described starting position is positioned at the below of described first roller set, and described second roller moves and can drive described electric wire and move up and down; Other is provided with the guide roller that is used to provide the preparation line thread supply device of preparation line and changes described preparation line trend, and described preparation line can overlap with described electric wire trend after described guide roller guiding.
As further improvement of the utility model, move towards positioned in sequence along electric wire and be provided with three first rollers, be provided with one second roller between adjacent two first rollers.
As further improvement of the utility model, each second roller is solidly fixed along the electric wire trend.
As further improvement of the utility model, other is provided with position transducer and controller, described position transducer is positioned at described final position place, described position transducer is electrically connected with described controller, described position transducer can transmit data gives described controller, and described controller can be controlled described second roller of described drive mechanism and move up and down between described starting position and final position.
The beneficial effects of the utility model are: the utility model provides a kind of electric wire extrusion molding with holding the line buffer unit, be located between the electric wire extrusion molding apparatus and drying device of extrusion type electric wire production technology, be used to put aside a certain amount of electric wire, when the electric wire product batch number finishes, be scheduled to the release of linear speed; By first roller set, second roller that can move up and down of locating setting and the cooperation that the preparation line thread supply device of preparation line is provided, realize substituting the function that core is supplied with, guarantee that the product linear velocity that electric wire is extruded remains unchanged, thereby realize the continuous drying of electric wire extrusion molding and burn till, significantly reduce unnecessary core waste of material and operation stand-by period, further improved operating efficiency.Especially, by position transducer and controller, can realize second roller move up and down automatically and line is held in the location.
Description of drawings
Fig. 1 is prior art extrusion type electric wire technological process of production figure;
Fig. 2 is that the extrusion molding of the utility model electric wire is with holding line buffer unit structural representation;
Fig. 3 is for using the extrusion molding of the utility model electric wire with the extrusion type electric wire technological process of production figure that holds the line buffer unit (the electric wire extrusion molding is not held the lineman and made state with holding the line buffer unit);
Fig. 4 is for using the extrusion molding of the utility model electric wire with the extrusion type electric wire technological process of production figure that holds the line buffer unit (the electric wire extrusion molding is held the lineman and made state with holding the line buffer unit);
Fig. 5 holds the line process schematic diagram for the extrusion molding of the utility model electric wire with holding the line buffer unit.
In conjunction with the accompanying drawings, make the following instructions:
1---core thread supply device 2---extrusion molding apparatus
3---drying device 4---burning apparatus
5---cooling devices for taking-ups 6---hold the line buffer unit
61---first roller 62---electric wire
63---second roller 64---position transducer
65---preparation line 66---preparation line thread supply device
67---guide roller
Embodiment
Below in conjunction with accompanying drawing preferred embodiment of the present utility model is elaborated.
As shown in Figure 2, the utility model provides a kind of electric wire extrusion molding with holding line buffer unit 6, and this holds the line buffer unit and is located between the electric wire extrusion molding apparatus 2 and drying device 3 of extrusion type electric wire production technology, referring to Fig. 3 and Fig. 4.This holds the line buffer unit and comprises the driving mechanism and first roller set, this first roller set comprises three first rollers 61, dry horizontal wire 62 before is affixed on this first roller, 61 downsides after the electric wire extrusion molding, along electric wire trend, three first roller 61 positioned in sequence settings successively.Respectively be provided with one second roller 63 between two adjacent first rollers 61, promptly present embodiment includes two second rollers 63 altogether, and is preferable, and this two second roller 63 is solidly fixed along the electric wire trend.Driving mechanism can drive this two second roller 63 and move up and down between starting position and final position, and final position is positioned at the top of first roller set, and the starting position is positioned at the below of first roller set.This two second roller 63 moves and can drive this electric wire and move up and down; Other is provided with the guide roller 67 that is used to provide the preparation line thread supply device 66 of preparation line 65 and changes preparation line trend, preparation line 65 can overlap with the electric wire direction after guide roller 67 guiding, promptly prepares line 65 and be affixed on this first roller, 61 downsides after guide roller 67 guiding.Other is provided with position transducer 64 and controller, position transducer 64 is positioned at the final position place, position transducer 64 is electrically connected with controller, position transducer 64 can transmit data gives controller, and controller can controlling and driving mechanism drives second roller 63 and moves up and down between starting position and final position.Play the effect of position constraint by position transducer 64, and by controller controlling and driving mechanism, thereby realize that automation controls second roller 63 and move up and down.When second roller 63 moves upward when touching this position transducer 64, position transducer 64 transmission location data are given controller, and after controller received this position data, controlling and driving mechanism changed the direction of motion of second roller 63, promptly began to move downward.
The line buffer unit that holds of the foregoing description is applied in the extrusion type electric wire production technology, and extrusion type electric wire production technology generally includes core thread supply device 1, extrusion molding apparatus 2, drying device 3, burning apparatus 4 and the cooling devices for taking-up 5 that order is provided with.When using this to hold line buffer unit 6, this is held line buffer unit 6 be located between extrusion molding apparatus 2 and the drying device 3, referring to Fig. 3 and Fig. 4.When the normal extrusion molding of electric wire is produced, in the electric wire extrusion molding process and as broad as long originally, hold line buffer unit 6 and be in inactive holding state, the electric wire that comes out from extrusion molding apparatus 2 levels is affixed on the first roller set downside that this holds line buffer unit 1, guide roller 67 upsides; Two second rollers 63 are positioned at the starting position, promptly are in first roller set below.When the use of input material is about to finish in the extrusion molding apparatus 2, starts and hold line buffer unit 1; Hold the up motion of drive mechanism two second rollers 63 beginning of line buffer unit 1, when second roller 63 touched from electric wire 62 that extrusion molding apparatus 2 comes out, two second rollers 63 drove electric wires and move upward jointly, move upward jointly, begin to hold line; When second roller 63 touched the position transducer 64 of first roller set top, position transducer 64 transmission location signals were given controller, and controller controlling and driving mechanism begins down to move to return.At this moment, cut off electric wire, with in advance ready can reusable preparation line 65 with cut off after will carry out dry electric wire 62 and be connected; Because preparation line 65 is wound on the preparation line thread supply device 66 in advance, therefore, this preparation line thread supply device 66 can replace core thread supply device 1, remains unchanged to guarantee the speed of producing line, and core was supplied with and do not stopped before promptly electric wire was come out of the stove fully.Like this, originally continue to keep original speed to carry out drying without super-dry, the electric wire that burns till to burn till, then can stopping for the line part of the extrusion molding of back also just can continue to feed intake next time, both saved a large amount of metal cores, also shortened the stand-by period.
The utility model holds the line buffer unit and holds line process referring to Fig. 5, be followed successively by normal extrusion molding production status from left to right, second roller touches electric wire and prepares to hold line, reach and be about to touch position transducer after necessarily holding the line amount, when touching behind the position transducer electric wire and the preparation line of cutting off joined, connect the back second roller constant preparation line of bringing into use of linear speed that resets toward swivel motion.
The utility model holds the line buffer unit by a kind of physics have been realized extruding the complete continuous drying of electric wire moulding and burning till; Significantly reduced the waste of unnecessary core material and switched the waste of the stand-by period that brings owing to feed intake.And this use of holding the line buffer unit is had no effect to setting linear speed, and the product quality of latter end can guarantee fully.
After the utility model preferably practices, compare: 1,, use this to hold that the core waste can reduce about 90% behind the line buffer unit because the preparation line can recycle with prior art production.2, because preparation line thread supply device can replace the core thread supply device, guaranteed that the product linear velocity is constant, be that the core supply did not stop before electric wire was come out of the stove fully, and originally continue to keep original speed to carry out drying without super-dry, the electric wire that burns till to burn till, make and to feed intake at once after batch of end, wait is lost time and can be cut down 80%, has improved production efficiency greatly.
Above embodiment is with reference to accompanying drawing; preferred embodiment of the present utility model is elaborated; those skilled in the art is by carrying out modification or the change on the various forms to the foregoing description; but do not deviate under the situation of essence of the present utility model, all drop within the protection range of the present utility model.
Claims (4)
1. an electric wire extrusion molding is with holding line buffer unit (6), be located between the electric wire extrusion molding apparatus (2) and drying device (3) of extrusion type electric wire production technology, it is characterized in that: this holds the line buffer unit and comprises the driving mechanism and first roller set, described first roller set comprises at least two first rollers (61), dry horizontal wire (62) before is affixed on the described first roller downside after the electric wire extrusion molding, move towards along electric wire, each first roller positioned in sequence is provided with, be provided with one second roller (63) between two adjacent first rollers, described driving mechanism can drive described second roller and move up and down between starting position and final position, and described final position is positioned at the top of described first roller set, described starting position is positioned at the below of described first roller set, and described second roller moves and can drive described electric wire and move up and down; Other is provided with the guide roller (67) that is used to provide the preparation line thread supply device (66) of preparation line (65) and changes described preparation line trend, and described preparation line can overlap with described electric wire trend after described guide roller guiding.
2. electric wire extrusion molding according to claim 1 is characterized in that with holding the line buffer unit: move towards positioned in sequence along electric wire and be provided with three first rollers, be provided with one second roller between adjacent two first rollers.
3. electric wire extrusion molding according to claim 2 is characterized in that with holding the line buffer unit: each second roller is solidly fixed along the electric wire trend.
According to each described electric wire extrusion molding of claim 1 to 3 with holding the line buffer unit, it is characterized in that: other is provided with position transducer (64) and controller, described position transducer is positioned at described final position place, described position transducer is electrically connected with described controller, described position transducer can transmit data gives described controller, and described controller can be controlled described second roller of described drive mechanism and move up and down between described starting position and final position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320045641 CN203103016U (en) | 2013-01-28 | 2013-01-28 | Wire storage buffering device for wire extrusion molding purpose |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320045641 CN203103016U (en) | 2013-01-28 | 2013-01-28 | Wire storage buffering device for wire extrusion molding purpose |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203103016U true CN203103016U (en) | 2013-07-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320045641 Expired - Fee Related CN203103016U (en) | 2013-01-28 | 2013-01-28 | Wire storage buffering device for wire extrusion molding purpose |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203103016U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103065731A (en) * | 2013-01-28 | 2013-04-24 | 日星电气(昆山)有限公司 | Line storage cushioning device for wire extrusion molding |
| CN110587946A (en) * | 2019-08-21 | 2019-12-20 | 山东海岱智能设备有限公司 | Filament accumulating device and method for extruding filament |
-
2013
- 2013-01-28 CN CN 201320045641 patent/CN203103016U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103065731A (en) * | 2013-01-28 | 2013-04-24 | 日星电气(昆山)有限公司 | Line storage cushioning device for wire extrusion molding |
| CN110587946A (en) * | 2019-08-21 | 2019-12-20 | 山东海岱智能设备有限公司 | Filament accumulating device and method for extruding filament |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130731 Termination date: 20200128 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |