CN203095904U - Primary continuous emulsifier - Google Patents

Primary continuous emulsifier Download PDF

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Publication number
CN203095904U
CN203095904U CN 201220520500 CN201220520500U CN203095904U CN 203095904 U CN203095904 U CN 203095904U CN 201220520500 CN201220520500 CN 201220520500 CN 201220520500 U CN201220520500 U CN 201220520500U CN 203095904 U CN203095904 U CN 203095904U
Authority
CN
China
Prior art keywords
stator
rotor
emulsification
chamber
primary continuous
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN 201220520500
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Chinese (zh)
Inventor
唐秋明
张爱军
刘静
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHIJIAZHUANG SUCCEEDS MACHINERY ELECTRICAL CO Ltd
Original Assignee
SHIJIAZHUANG SUCCEEDS MACHINERY ELECTRICAL CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHIJIAZHUANG SUCCEEDS MACHINERY ELECTRICAL CO Ltd filed Critical SHIJIAZHUANG SUCCEEDS MACHINERY ELECTRICAL CO Ltd
Priority to CN 201220520500 priority Critical patent/CN203095904U/en
Application granted granted Critical
Publication of CN203095904U publication Critical patent/CN203095904U/en
Anticipated expiration legal-status Critical
Withdrawn - After Issue legal-status Critical Current

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Abstract

The utility model relates to a primary continuous emulsifier. The primary continuous emulsifier comprises a driving device, a rotor, a stator, and an emulsification cavity, wherein the driving device comprises a motor, the motor is supported by a motor bracket and connected with a main shaft by a shaft coupling, the emulsification cavity is arranged at the lower part of the emulsifier, one or multiple layers of stators and rotors which are matched mutually and blades of the stators and the rotors are fixedly mounted in the emulsification cavity, a material inlet and a material outlet are arranged at the lower part and the upper part of the emulsification cavity respectively, and an axial displacement detection device and a radial displacement detection device are also mounted in the motor bracket. The special stator, rotor structures are used, thus the primary emulsification and three fine emulsification processes are simultaneously accomplished by one device; moreover, the emulsification quality of explosives is high, the yield of the explosives is high, and the emulsifier is safe and reliable.

Description

The primary continuous emulsification device
Technical field
The utility model relates to a kind of primary continuous emulsification device that is used for CONTINUOUS PRODUCTION LINE OF EMULSION EXPLOSIVE.
Background technology
At present, in emulsion explosive production, continuous emulsification technology is progressively substituted by one-level emulsification by the two-stage emulsification in past: promptly an equipment is finished colostrum and smart breast simultaneously.China utility model patent CN201254538 disclosed " primary continuous emulsification device " exists material colostrum and smart breast to shear the few deficiency of number of times, influences emulsion quality.
The utility model content
The purpose of this utility model is to provide the emulsion explosive primary continuous emulsification that a kind of emulsion quality is good, production capacity is big and safe device.
The utility model is achieved by the following technical programs:
The utility model primary continuous emulsification device, it comprises drive unit, rotor, stator, emulsification chamber.
Described drive unit comprises motor, and described motor is supported by electric machine support, and links to each other with main shaft by shaft coupling, and described emulsification chamber is positioned at the bottom of emulsor, is fixed with stator, rotor and blade thereof that 1 layer or multilayer cooperatively interact in the emulsification chamber.
Described emulsification is provided with the rotor that is installed on the main shaft in the chamber, base and be installed in inside and outside two-layer stator in the base, the inside and outside circle circumference of described internal layer stator and outer stator inner ring circumference are uniform perpendicular shape groove, and the some trapezoid blocks of inner ring circumference uniform distribution of internal layer stator, its top is fixed with 6 blades, and its blade is trapezoidal.
Above-mentioned internal layer stator is positioned at internal rotor, and is provided with chuck, and described chuck can lead to water quench or logical steam preheating.Above-mentioned rotor adopts composite structure, and its inboard, top is provided with 6 blades, and all the other are inside and outside nested structure, the some trapezoid blocks of interior cover outer ring circumference uniform distribution, and with the stator staggered arrangement, the inside and outside circle circumference of overcoat is uniform cutout.Described stator and rotor radial shear gap are 5 millimeters, and end play is 5 millimeters.
Described emulsification chamber comprises the colostrum chamber of opening for feed top, the smart newborn chamber on rotor top, the smart newborn chamber of 2 rotor exterior.The bottom and the top in described emulsification chamber are respectively equipped with opening for feed and discharge port.
Further, described electric machine support inside is equipped with axial displacement proofing unit, radial displacement proofing unit.
Be respectively arranged with a large amount of short and small teeth on described stator and the rotor.
The utility model compared with prior art has following significant advantage:
The top of the utility model opening for feed is rotor and the some trapezoid blocks that have axial staggered arrangement on the internal layer stator that erects the shape groove, after oil, water two-phase enter the emulsification chamber, is at first stirred, mixes and shear by this structure, finishes colostrum.When arriving rotor top, carried out once smart breast by spinner blade and the blade that is packed in internal layer stator top again.Then move downwards along crack between nexine stator outer ring and the rotor overcoat inner ring at material under the effect of transferpump, in the operational process, being carried out intensive by perpendicular shape groove uniform on the cutout of rotor overcoat inner ring circumference uniform distribution and the nexine stator outer ring stirs, mixes and shear, arrive bottom, emulsification chamber, this is the smart breast of secondary.Subsequently, colloid is forced to along crack between rotor overcoat outer ring and the outer stator inner ring upwards operation, carried out intensive once more by perpendicular shape groove uniform on the cutout of rotor overcoat outer ring circumference uniform distribution and the outer stator inner ring in this process and stir, mix and shear, finish smart for the third time breast.Through the colloid of three newborn processes of essence, emulsifying effectiveness is good.Be distinctive stator, rotor structure, can make an equipment finish colostrum and three smart breasts simultaneously.
In addition, owing to rely on the smart breast of the lower edge and the interior outside of rotor, alleviated the rotor load, the temperature rise when having reduced rotor locking fault has improved emulsive essential safety degree.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is the rotor schematic cross-section;
Fig. 3 is the stator schematic cross-section
Each component symbol is among the figure:
Motor 1, shaft coupling 2, electric machine support 3, discharge port 4, rotor 5, stator 6, main shaft 7, emulsification chamber 8, opening for feed 9, base 10, axial displacement proofing unit 11, radial displacement proofing unit 12.
Embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
Referring to Fig. 1, Fig. 2, Fig. 3.
The utility model embodiment comprises motor 1, shaft coupling 2, electric machine support 3, discharge port 4, rotor 5, stator 6, main shaft 7, emulsification chamber 8, opening for feed 9, base 10, axial displacement proofing unit 11, radial displacement proofing unit 12 etc.Adopt vertical structure.Described motor 1 is supported by electric machine support 3, and links to each other with main shaft 7 by shaft coupling 2; Described emulsification chamber 8 is positioned at the bottom of emulsor, be provided with the composite rotors 5 that is installed on the main shaft 7 in the emulsification chamber 8, base 10 and be installed in inside and outside two-layer stator in the base, the inside and outside circle circumference of described internal layer stator and outer stator inner ring circumference are uniform perpendicular shape groove, and the some trapezoid blocks of inner ring circumference uniform distribution of internal layer stator, top is fixed with 6 blades.
Described rotor 5 adopts composite structure, its inboard, top is provided with 6 blades, and all the other are inside and outside nested structure, the some trapezoid blocks of interior cover outer ring circumference uniform distribution, and with the stator staggered arrangement, the inside and outside circle circumference of overcoat is uniform cutout (with the stator staggered arrangement).
Described stator 6 is 5 millimeters with rotor 5 radial shear gaps, and end play is 5 millimeters.
Emulsification cavity, inner stator and feed-pipe are jacketed type, are provided with steam, cooling water intakeoutfall, satisfy the preheating and the cooling requirement of production process.Axial displacement proofing unit 11, radial displacement proofing unit 12 are installed in electric machine support inside; in case bearing takes place to be damaged suddenly; main shaft produces radially or axial displacement, this device shutdowns of reporting to the police immediately when surpassing set(ting)value, the phenomenon in case spline and stator bump.
The bottom in described emulsification chamber 8 and top are respectively equipped with opening for feed 9 and discharge port 4.
Be respectively arranged with a large amount of short and small teeth on described stator and the rotor.
Start emulsor, open the oil phase pump then in order, the water pump, and require in proportion and will carry out emulsification in oil phase, the water adding emulsor, the colloid after the emulsification is discharged from the discharge port 4 of emulsor equably.
Above embodiment is a purpose with explanation the utility model only, in order to the scope of restriction the utility model protection, does not similarly revise, is equal to replacement, improvement etc., all within protection domain of the present utility model.

Claims (8)

1. the primary continuous emulsification device is characterized in that, it comprises drive unit, rotor, stator and emulsification chamber; Described drive unit comprises motor, and described motor is supported by electric machine support, and links to each other with main shaft by shaft coupling; Described emulsification chamber is positioned at the bottom of emulsor, is fixed with stator, rotor and blade thereof that 1 layer or multilayer cooperatively interact in the emulsification chamber; Described emulsification is provided with the rotor that is installed on the main shaft in the chamber, base and be installed in inside and outside two-layer stator in the base, the inside and outside circle circumference of described internal layer stator and outer stator inner ring circumference are uniform perpendicular shape groove, and the some trapezoid blocks of inner ring circumference uniform distribution of internal layer stator, its top is fixed with 6 blades; Described rotor adopts composite structure, and its inboard, top is provided with 6 blades, and all the other are inside and outside nested structure, the some trapezoid blocks of interior cover outer ring circumference uniform distribution, and with the stator staggered arrangement, the inside and outside circle circumference of overcoat is uniform cutout.
2. primary continuous emulsification device as claimed in claim 1 is characterized in that, described blade is trapezoidal.
3. primary continuous emulsification device as claimed in claim 1 or 2 is characterized in that, described internal layer stator is positioned at internal rotor, and is provided with chuck, and described chuck can lead to water quench or logical steam preheating.
4. primary continuous emulsification device as claimed in claim 3 is characterized in that, described emulsification chamber comprises colostrum chamber, the smart newborn chamber on rotor top and the smart newborn chamber of 2 rotor exterior of opening for feed top.
5. primary continuous emulsification device as claimed in claim 4 is characterized in that, the bottom and the top in described emulsification chamber are respectively equipped with opening for feed and discharge port.
6. primary continuous emulsification device as claimed in claim 5 is characterized in that, described electric machine support inside is equipped with axial displacement proofing unit, radial displacement proofing unit.
7. primary continuous emulsification device as claimed in claim 6 is characterized in that, described stator and rotor radial shear gap are 5 millimeters, and end play is 5 millimeters.
8. primary continuous emulsification device as claimed in claim 7 is characterized in that, is respectively arranged with a large amount of short and small teeth on described stator and the rotor.
CN 201220520500 2012-10-11 2012-10-11 Primary continuous emulsifier Withdrawn - After Issue CN203095904U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220520500 CN203095904U (en) 2012-10-11 2012-10-11 Primary continuous emulsifier

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220520500 CN203095904U (en) 2012-10-11 2012-10-11 Primary continuous emulsifier

Publications (1)

Publication Number Publication Date
CN203095904U true CN203095904U (en) 2013-07-31

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220520500 Withdrawn - After Issue CN203095904U (en) 2012-10-11 2012-10-11 Primary continuous emulsifier

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CN (1) CN203095904U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102850148A (en) * 2012-10-11 2013-01-02 石家庄成功机电有限公司 First-stage continuous emulsifying device
CN105272783A (en) * 2015-11-10 2016-01-27 天津宏泰华凯科技有限公司 Emulsification explosive-making system of emulsion explosive

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102850148A (en) * 2012-10-11 2013-01-02 石家庄成功机电有限公司 First-stage continuous emulsifying device
CN105272783A (en) * 2015-11-10 2016-01-27 天津宏泰华凯科技有限公司 Emulsification explosive-making system of emulsion explosive

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20130731

Effective date of abandoning: 20150218

RGAV Abandon patent right to avoid regrant