CN203095496U - Real-time monitoring disc-shaped brake with pressure sensor - Google Patents

Real-time monitoring disc-shaped brake with pressure sensor Download PDF

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Publication number
CN203095496U
CN203095496U CN 201220698391 CN201220698391U CN203095496U CN 203095496 U CN203095496 U CN 203095496U CN 201220698391 CN201220698391 CN 201220698391 CN 201220698391 U CN201220698391 U CN 201220698391U CN 203095496 U CN203095496 U CN 203095496U
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CN
China
Prior art keywords
brake
pressure sensor
disc
real
time monitoring
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 201220698391
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Chinese (zh)
Inventor
陆云辉
唐薇
何发兴
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Sichuan Mining Machinery (Group) Co Ltd
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Sichuan Mining Machinery (Group) Co Ltd
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Priority to CN 201220698391 priority Critical patent/CN203095496U/en
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Publication of CN203095496U publication Critical patent/CN203095496U/en
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Abstract

The utility model discloses a real-time monitoring disc-shaped brake with a pressure sensor. The real-time monitoring disc-shaped brake with the pressure sensor comprises a brake block, a barrel, a brake body, the pressure sensor, a disc-shaped spring guide sleeve, an oil cylinder part, a disc-shaped spring group and a link mechanism, wherein the brake block is arranged on the barrel through pressing plates on the two sides, the disc-shaped spring group is arranged in the disc-shaped spring guide sleeve to be clung to the bottom portion of the oil cylinder part, the disc-shaped spring guide sleeve is driven by the oil cylinder part to be sleeved in the brake in a sliding mode and to do piston movement, the bottom portion of the disc-shaped spring guide sleeve is connected with the bottom portion of the barrel through the link mechanism, and the pressure sensor is clamped between the top portion of the disc-shaped spring guide sleeve and the top portion of the barrel to achieve real-time monitoring of positive pressure. The real-time monitoring disc-shaped brake with the pressure sensor directly detect axial positive pressure between the brake block and an oil cylinder, reduces detected interference factors, achieves monitoring of maximum and minimum positive pressure and secondary brake positive pressure and real-time monitoring of pressure change during the whole process, and increases use safety of an elevator.

Description

A kind of real-time monitoring disc-brake with pressure sensor
Technical field
The utility model relates to the disc-brake that a kind of gig uses, and relates in particular to a kind of real-time monitoring disc-brake with pressure sensor.
Background technology
Disc-brake is the hydraulic actuator that is applied to the mine hoist brake system, disc-brake in the prior art is divided into two kinds of forward type cylinder apparatus and rear-mounted cylinder apparatus, the easy build-up of pressure oil seepage of forward type cylinder apparatus is to brake disc, cause friction coefficient reduction between brake shoe and the brake disc, thereby influence lock torque, safety misadventure takes place.And existing disc-brake positive-pressure detection means mainly convert by detecting oil pressure value, but because of there is loss in oil circuit, the friction drag of sealing part, the oil temperature changes series of factors such as causing the viscosity variation and causes the positive pressure and the actual positive pressure that calculate that gap is greatly arranged, precision out of reach operating needs, the positive pressure if the deflection of employing detection dish spring converts, then because of after using a period of time, dish spring rigidity changes, the positive pressure that converts out is greater than the situation of actual positive pressure, cause the enough illusions of positive pressure, braking force is under the situation that does not satisfy the rules requirement, and there is very big potential safety hazard in the use of gig.
The utility model content
The technical assignment of technical problem to be solved in the utility model and proposition is that prior art is improved, a kind of real-time monitoring disc-brake with pressure sensor is provided, solve in the present technology disc-brake positive pressure and measure inaccurate problem, by the positive pressure of linear direction between direct detection brake shoe and the oil cylinder and monitoring in real time, reduce the disturbing factor in detecting, thereby accurately measure positive pressure.
For solving above technical matters, the technical solution of the utility model is:
A kind of real-time monitoring disc-brake with pressure sensor, comprise brake shoe, cylindrical shell, the braking body, pressure sensor, dish spring orienting sleeve, the oil cylinder part, the disk spring group, link gear, the pressing plate of described brake shoe by both sides is installed in and becomes a rigid body on the cylindrical shell, the disk spring group is installed in dish spring orienting sleeve inner close fitting oil cylinder part bottom, dish spring orienting sleeve partly drives sliding sleeve by oil cylinder can do the piston motion in the braking body, the bottom of dish spring orienting sleeve is connected with the bottom of cylindrical shell by link gear, clamping pressure sensor between dish spring orienting sleeve top and the cylindrical shell top is realized the real-time monitoring of positive pressure.Link gear can be synchronized with the movement cylindrical shell and dish spring orienting sleeve, and can make both separately, thereby can make the pressure between cylindrical shell and the dish spring orienting sleeve change to maximum from 0, installs the positive pressure variation that the upward pressure sensor then can detect disk brake again additional.
Further, described link gear comprises shaft shoulder bolt, spring washer and saucer spring, and shaft shoulder bolt passes the circular hole that dish spring orienting sleeve bottom is reserved, and is connected by screw thread and cylindrical shell, it is locking to install spring washer additional, and the saucer spring is placed on the shaft shoulder bolt between cylindrical shell and dish spring orienting sleeve.Shaft shoulder bolt shaft shoulder guiding, saucer spring force overcome friction flicks, and shaft shoulder bolt thread pulling force retracts cylindrical shell and brake shoe, and then realizes linking and flicking.Work as glancing impact, dish spring orienting sleeve is because the effect of disk spring group is pushed the application of force to cylindrical shell, the elastic element deformation in compression, and dish spring orienting sleeve affacts on the pressure sensor the squeese pressure of cylindrical shell, thereby can detect the positive pressure of this moment; When declutching, dish spring orienting sleeve is owing to the tension of oil cylinder moves right, elastic element discharges elastic force, dish spring orienting sleeve is separated with cylindrical shell, the detected positive pressure of pressure sensor this moment is 0, cylindrical shell declutches thereby realized linking because the screw thread pulling force of shaft shoulder bolt is synchronous and dish spring orienting sleeve moves right simultaneously.
Further, dish spring orienting sleeve is captiveed joint with the disk of oil cylinder part by attachment bolt, is synchronized with the movement thereby disk drives dish spring orienting sleeve with the piston axial motion.
Further, described disk spring group is made up of the involutory combination of disk spring.
Further, in the described oil cylinder part, piston is connected with disk by piston guide rod, and the end face that contacts of piston guide rod and piston all adopts spherical structure, by the spherical aligning effect, guarantees stressed all the time on same straight line.
Further, install nylon jacket additional between described piston guide rod and the piston, adopt interference fit between piston guide rod and the nylon jacket, nylon jacket is fixed on the piston by holding screw, prevents that piston guide rod from getting loose.
Compared with prior art, the utility model advantage is:
The real-time monitoring disc-brake of band pressure sensor described in the utility model adopts the installing pressure sensor, directly detect the positive pressure of linear direction between brake shoe and the oil cylinder, reduced the disturbing factor in detecting, realize maximum positive voltage power, minimum positive pressure, the monitoring of two stage braking positive pressure, and the real-time monitoring of the variation of the pressure in the whole process; The link gear of dish spring orienting sleeve between cylindrical shell can make the brake shoe seat move along with cylindrical shell and be separable, both realized that brake shoe along with the function that piston motion reaches braking and declutches, can carry out the test of positive pressure again; Piston guide rod contacts end face and all adopts spherical structure with piston, spherical structure plays the aligning effect, has guaranteed piston in crank motion, and is stressed all the time on same straight line, guarantees the synchronism that piston moves, and avoids the generation of stuck phenomenon; And the utility model fitted position is little, and easily maintenance improves safety in utilization.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is a linkage structural representation of the present utility model.
The specific embodiment
Below in conjunction with the accompanying drawing among the utility model embodiment, the technical scheme among the utility model embodiment is clearly and completely described, obviously, described embodiment only is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that is obtained under the creative work prerequisite, all belong to the scope of the utility model protection.
The disclosed a kind of real-time monitoring disc-brake with pressure sensor of the utility model embodiment is a purpose with accurate measurement disc-brake positive pressure.
Referring to Fig. 1, a kind of real-time monitoring disc-brake with pressure sensor, comprise brake shoe 1, cylindrical shell 2, braking body 3, pressure sensor 4, dish spring orienting sleeve 5, oil cylinder part 6, disk spring group 8, link gear 9, described brake shoe 1 is installed on the cylindrical shell 2 by the pressing plate of both sides, make it to become a rigid body, disk spring group 8 is installed in dish spring orienting sleeve 5 inner close fitting oil cylinder parts 6 bottoms, dish spring orienting sleeve 5 is connected with oil cylinder part 6 by attachment bolt 7, sliding sleeve is done the piston motion by 6 drives of oil cylinder part in braking body 3, the bottom of dish spring orienting sleeve 5 is connected with the bottom of cylindrical shell 2 by link gear 9, clamping pressure sensor 4 between cylindrical shell 2 tops and dish spring orienting sleeve 5 tops is realized the real-time monitoring of positive pressure.
Referring to Fig. 2, link gear 9 comprises shaft shoulder spiral shell 14, spring washer 15 and saucer spring 16, shaft shoulder bolt 14 passes the circular hole that dish spring orienting sleeve 5 bottoms are reserved, be connected by screw thread and cylindrical shell 2, it is locking to install spring washer 15 additional, and saucer spring 16 is placed on the shaft shoulder bolt 14 between cylindrical shell 2 and dish spring orienting sleeve 5, shaft shoulder bolt 14 shaft shoulders guiding, saucer spring 16 elastic force overcome frictions flick, and shaft shoulder bolt 14 screw thread pulling force retract cylindrical shell 2 and brake shoe 1, and then realize linking and flicking.
Dish spring orienting sleeve 5 is captiveed joint with the disk 10 of oil cylinder part 6 by attachment bolt 7, is synchronized with the movement thereby disk 10 drives dish spring orienting sleeve 5 with the piston axial motion.Disk spring group 8 is made up of the involutory combination of disk spring.
In the oil cylinder part 6, piston 11 is connected with disk 10 by piston guide rod 12, the end face that contacts of piston guide rod 12 and piston 11 all adopts spherical structure, piston guide rod 12 is a free-running fit with cooperating of piston 11, piston guide rod 12 also is a spherical structure with the contact jaw of disk 10, by the spherical aligning effect, guarantee stressed all the time on same straight line.
Install nylon jacket 13 additional between piston guide rod 12 and the piston 11, adopt interference fit between piston guide rod 12 and the nylon jacket 13, nylon jacket 13 is fixed on the piston 11 by holding screw, prevents that piston guide rod 12 from getting loose.Pressure oil enters into the oil pocket of forming between cylinder body and the piston 11 by the inflow pipeline in the cylinder body, thereby promote piston 11 and in cylinder body, do back and forth movement, disk 10 is also done piston motion radially thereupon, thereby be synchronized with the movement by attachment bolt 7 band dish spring orienting sleeves 5, realize the function of closing a floodgate and declutching.
When disc-brake is worked, disc-brake is in the full application of brake state when the oil pressure in the oil cylinder is system's residual voltage (during minimum oil pressure value), pressure sensor 4 detected positive pressure maximums between dish spring orienting sleeve 5 and cylindrical shell 2, when giving the oil cylinder punching press, assembly moves right in the oil cylinder, moves right by attachment bolt 7 pulling dish spring orienting sleeves 5, at this moment disk spring group 8 pressurizeds, move right by link gear 9 drive brake shoes 1 and cylindrical shell 2, whole process is promptly finished and is declutched.4 of pressure sensors are stressed in this process is diminished by maximum, when declutching entirely, produce the gap between brake shoe and brake disc, link gear flicks (to the trend of left movement) brake shoe 1 and cylindrical shell 2 left, pressure sensor 4 does not stress, and be 0 spot pressure for the positive pressure smallest point this moment.Finished the real-time monitoring of positive pressure in this process: all positive pressures when maximum positive voltage power, minimum positive pressure, two stage braking in the positive pressure and the process that declutches change.
Only be preferred implementation of the present utility model below, should be pointed out that above-mentioned preferred implementation should not be considered as restriction of the present utility model, protection domain of the present utility model should be as the criterion with claim institute restricted portion.For those skilled in the art, in not breaking away from spirit and scope of the present utility model, can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.

Claims (6)

1. real-time monitoring disc-brake with pressure sensor, it is characterized in that, comprise brake shoe (1), cylindrical shell (2), braking body (3), pressure sensor (4), dish spring orienting sleeve (5), oil cylinder part (6), disk spring group (8), link gear (9), the pressing plate of described brake shoe (1) by both sides is installed in and becomes a rigid body on the cylindrical shell (2), disk spring group (8) is installed in the bottom of dish spring orienting sleeve (5) inner close fitting oil cylinder part (6), dish spring orienting sleeve (5) drives sliding sleeve by oil cylinder part (6) and do the piston motion in braking body (3), the bottom of dish spring orienting sleeve (5) is connected with the bottom of cylindrical shell (2) by link gear (9), clamping pressure sensor (4) between dish spring orienting sleeve (5) top and cylindrical shell (2) top is realized the real-time monitoring of positive pressure.
2. the real-time monitoring disc-brake of band pressure sensor according to claim 1, it is characterized in that, described link gear (9) comprises shaft shoulder bolt (14), spring washer (15) and saucer spring (16), shaft shoulder bolt (14) passes the circular hole that dish spring orienting sleeve (5) bottom is reserved, be connected by screw thread and cylindrical shell (2), it is locking to install spring washer (15) additional, saucer spring (16) is placed in and is positioned on the shaft shoulder bolt (14) between cylindrical shell (2) and the dish spring orienting sleeve (5), realizes linking and flicking.
3. the real-time monitoring disc-brake of band pressure sensor according to claim 1, it is characterized in that, described dish spring orienting sleeve (5) is captiveed joint by the disk (10) of attachment bolt (7) and oil cylinder part (6), disk (10) thus be synchronized with the movement with piston axial motion drive dish spring orienting sleeve (5).
4. the real-time monitoring disc-brake of band pressure sensor according to claim 1 is characterized in that described disk spring group (8) is made up of the involutory combination of disk spring.
5. the real-time monitoring disc-brake of band pressure sensor according to claim 1, it is characterized in that, in the described oil cylinder part (6), piston (11) is connected with disk (10) by piston guide rod (12), and the end face that contacts of piston guide rod (12) and piston (11) all adopts spherical structure.
6. the real-time monitoring disc-brake of band pressure sensor according to claim 5, it is characterized in that, install nylon jacket (13) additional between described piston guide rod (12) and the piston (11), adopt interference fit between piston guide rod (12) and the nylon jacket (13), nylon jacket (13) is fixed on the piston (11) by holding screw, prevents that piston guide rod (12) from getting loose.
CN 201220698391 2012-12-17 2012-12-17 Real-time monitoring disc-shaped brake with pressure sensor Expired - Lifetime CN203095496U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220698391 CN203095496U (en) 2012-12-17 2012-12-17 Real-time monitoring disc-shaped brake with pressure sensor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220698391 CN203095496U (en) 2012-12-17 2012-12-17 Real-time monitoring disc-shaped brake with pressure sensor

Publications (1)

Publication Number Publication Date
CN203095496U true CN203095496U (en) 2013-07-31

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220698391 Expired - Lifetime CN203095496U (en) 2012-12-17 2012-12-17 Real-time monitoring disc-shaped brake with pressure sensor

Country Status (1)

Country Link
CN (1) CN203095496U (en)

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Granted publication date: 20130731

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