CN203090858U - Fully-automatic distributed control dye color matching system - Google Patents

Fully-automatic distributed control dye color matching system Download PDF

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Publication number
CN203090858U
CN203090858U CN 201320007765 CN201320007765U CN203090858U CN 203090858 U CN203090858 U CN 203090858U CN 201320007765 CN201320007765 CN 201320007765 CN 201320007765 U CN201320007765 U CN 201320007765U CN 203090858 U CN203090858 U CN 203090858U
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CN
China
Prior art keywords
color
pot
dye
plc controller
distributed control
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 201320007765
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Chinese (zh)
Inventor
李百春
陈望全
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hangzhou Fulai Anthracite Co ltd
Original Assignee
HANGZHOU FULAI'ENTE FINECHEMICAL Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN 201320007765 priority Critical patent/CN203090858U/en
Application granted granted Critical
Publication of CN203090858U publication Critical patent/CN203090858U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to a fully-automatic distributed control dye color matching system. Basic production flows of existing synthetic dye mainly depend on manual operation, which causes large errors and low product quality. The fully-automatic distributed control dye color matching system is characterized by comprising a remote control work station, a PLC (Programmable Logic Controller) and a plurality of single-color dye lines, wherein each single-color dye line comprises a single-color pot, the single-color pot is connected with an electric pump, the electric pump is connected with more than one electromagnetic valve and an electromagnetic flow meter, connecting pipelines of the single-color pots are finally connected into a color mixing pot, a stirrer is arranged in the color mixing pot, the remote control work station is connected with the PLC through Ethernet, and the PLC is respectively connected with the electric pumps, the electromagnetic valves, the electromagnetic flow meters and the stirrers on all single-color dye lines. The fully-automatic distributed control dye color matching system is convenient to operate and manage, is capable of completing distributed control in real time, has powerful functions, can reduce risks and is high in safety.

Description

A kind of dyestuff colorant match system of full-automatic collecting and distributing control
Technical field
The utility model relates to the dyestuff colorant match control system in the field of fine chemical, specifically is a kind of dyestuff colorant match system of full-automatic collecting and distributing control.
Background technology
The basic production flow process of existing synthetic dyestuffs is as follows: earlier Organic Ingredients is carried out chemical reaction and generate intermediate, generate former dyestuff through processing or reaction again, through post processing output commodity.Because it is ever-changing that dyeing and printing process requires dye colour, uses the surface current journey fully and produce former dyestuff, has technology or cost problem.Owing to mostly adopt artisan craftsmanship to produce, also have the following disadvantages: 1. switch pump and valve in the colorant match process, flowmeter etc. all are to be finished by a people or many people, and are manually wasteful.2. manually-operated, measurement means is more original, measures by range estimation, and error is big, influences product quality.3. production efficiency is low, and error is big, and needs the data in each stage of hand-kept, the arrangement statistical difficulty.
The utility model content
The utility model provides a kind of dyestuff colorant match system of full-automatic collecting and distributing control at above-mentioned defective, can realize that Automatic Control finishes each flow process of colorant match, saves manpower, reduces cost, and promotes the quality and the qualification rate of finished product, is convenient to production management.
For this reason, the utility model is taked following technical scheme, a kind of dyestuff colorant match system of Automatic Control, it is characterized in that comprising the Long-distance Control work station, PLC controller and many monogenetic dye lines, every monogenetic dye line comprises a monochromatic pot, monochromatic pot is connected with electrodynamic pump, electrodynamic pump connects more than one magnetic valve and electromagnetic flowmeter, and the connecting pipe of described monochromatic pot finally inserts in the colour mixture pot, in the colour mixture pot agitator is set; Described Long-distance Control work station connects the PLC controller by Ethernet, and described PLC controller connects electrodynamic pump, magnetic valve, electromagnetic flowmeter and the mixer on each bar monogenetic dye line respectively.
Described PLC controller connects touch-screen by 485 communications.
Described PLC controller connects electrodynamic pump, magnetic valve and mixer by the I/O bus, and the PLC controller is by 485 communication connection traffic meters.
Distributed Control System of the present utility model is convenient to operation and management, can finish decentralised control in real time, and is powerful, reduces risk, safe.Reduce the demand of human resources, reduced production costs, promoted the quality and the qualification rate of finished product.The utility model also is applied to process industry scenes such as chemical industry, metallurgy, papermaking, petrochemical industry, pharmacy more and more.
Description of drawings
Fig. 1 is the structural representation of utility model monogenetic dye line.
Fig. 2 is the structural representation of utility model Distributed Control System.
The specific embodiment
Below in conjunction with specific embodiment, further set forth the utility model.
A kind of dyestuff colorant match system of Automatic Control as shown in Figure 1, comprise Long-distance Control work station 6, PLC controller 8 and many monogenetic dye lines, every the monogenetic dye line comprises a monochromatic pot 1, monochromatic pot 1 is connected with electrodynamic pump 2, electrodynamic pump 2 connects more than one magnetic valve 3 and electromagnetic flowmeter 4, and the connecting pipe of monochromatic pot 1 finally inserts in the different colour mixture pots 5 as required, in each colour mixture pot 5 agitator 9 is set all; Long-distance Control work station 6 connects PLC controller 8 by Ethernet, and PLC controller 8 connects electrodynamic pump 2, magnetic valve 3 and mixer 9 by the I/O bus, and PLC controller 8 is by 485 communication connection traffic meters 4, and PLC controller 8 connects touch-screen 7 by 485 communications.
Carry out the colorant match task setting by touch screen operation during production, the automatic production of system is delivered to each monochromatic pot inner dye to mix in the colour mixture pot finishes automatic colorant match.Colorant match process real time display task process also can in time be revised as required, and is flexible and convenient to use.Distributed Control System of the present utility model is convenient to operation and management, can finish decentralised control in real time, and is powerful, reduces risk, safe.Reduce the demand of human resources, reduced production costs, promoted the quality and the qualification rate of finished product.The utility model also is applied to process industry scenes such as chemical industry, metallurgy, papermaking, petrochemical industry, pharmacy more and more.
Should be understood that these embodiment only to be used to the utility model is described and be not used in the restriction scope of the present utility model.Should be understood that in addition those skilled in the art can make various changes or modifications the utility model after the content of having read the utility model instruction, these equivalent form of values fall within the application's appended claims institute restricted portion equally.

Claims (3)

1. the dyestuff colorant match system of a full-automatic collecting and distributing control, it is characterized in that comprising the Long-distance Control work station, PLC controller and many monogenetic dye lines, every the monogenetic dye line comprises a monochromatic pot, monochromatic pot is connected with electrodynamic pump, electrodynamic pump connects more than one magnetic valve and electromagnetic flowmeter, and the connecting pipe of described monochromatic pot finally inserts in the colour mixture pot, in the colour mixture pot agitator is set; Described Long-distance Control work station connects the PLC controller by Ethernet, and described PLC controller connects electrodynamic pump, magnetic valve, electromagnetic flowmeter and the mixer on each bar monogenetic dye line respectively.
2. the dyestuff colorant match system of a kind of full-automatic collecting and distributing control according to claim 1 is characterized in that described PLC controller connects touch-screen by 485 communications.
3. the dyestuff colorant match system of a kind of full-automatic collecting and distributing control according to claim 1 and 2 is characterized in that described PLC controller connects electrodynamic pump, magnetic valve and mixer by the I/O bus, and the PLC controller is by 485 communication connection traffic meters.
CN 201320007765 2013-01-07 2013-01-07 Fully-automatic distributed control dye color matching system Expired - Lifetime CN203090858U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320007765 CN203090858U (en) 2013-01-07 2013-01-07 Fully-automatic distributed control dye color matching system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320007765 CN203090858U (en) 2013-01-07 2013-01-07 Fully-automatic distributed control dye color matching system

Publications (1)

Publication Number Publication Date
CN203090858U true CN203090858U (en) 2013-07-31

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201320007765 Expired - Lifetime CN203090858U (en) 2013-01-07 2013-01-07 Fully-automatic distributed control dye color matching system

Country Status (1)

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CN (1) CN203090858U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104667792A (en) * 2015-02-04 2015-06-03 嘉兴职业技术学院 Device for mixing dyeing material solution

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104667792A (en) * 2015-02-04 2015-06-03 嘉兴职业技术学院 Device for mixing dyeing material solution

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20200224

Address after: 311228, Linjiang Industrial Park, Hangzhou, Zhejiang, Hangzhou Province, No. five, No. 1919, Xiaoshan

Patentee after: Hangzhou Fulai anthracite Co.,Ltd.

Address before: 311228, Linjiang Industrial Park, Hangzhou, Zhejiang, Hangzhou Province, No. five, No. 1919, Xiaoshan

Patentee before: HANGZHOU FULAI'ENTE FINECHEMICAL Co.,Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20130731