CN203089976U - Sterilizing system for filling equipment - Google Patents
Sterilizing system for filling equipment Download PDFInfo
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- CN203089976U CN203089976U CN 201220569409 CN201220569409U CN203089976U CN 203089976 U CN203089976 U CN 203089976U CN 201220569409 CN201220569409 CN 201220569409 CN 201220569409 U CN201220569409 U CN 201220569409U CN 203089976 U CN203089976 U CN 203089976U
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- sterilizing
- sterile
- air
- sterile medium
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Abstract
The utility model provides a sterilizing system for filling equipment. The sterilizing system comprises a sterilizing medium atomizing unit, a sterile hot air processing unit and an air blasting and sterilizing unit, wherein the sterile hot air processing unit is communicated with the air blasting and sterilizing unit through a gasification box; and the sterilizing medium atomizing unit is connected with the gasification box. According to the sterilizing system, sterile hot air is mixed with a gasified sterilizing medium to form high-temperature gasified sterilizing medium which is used for sterilizing the inner wall of a container; the surface of the container is heated by the high-temperature sterile hot air before the high-temperature gasified sterilizing medium is input so as to improve the sterilizing effect; and the high-temperature sterile hot air is blown towards the inner surface of a bottle body after the sterilization operation is finished so as to accelerate volatilization of sterilization medium residues, and thus, the residual amount of the sterilization medium is controlled within a standard permitted range.
Description
Technical field
This utility model relates to the empty bottle sterilizing installation that fill is produced.
Background technology
Sterilization is indispensable in the process of a fill link, present modal fill sterilization is that hydrogen peroxide is atomized and it is injected on the inner surface of container, strong oxidation by hydrogen peroxide reaches the sterilization purpose, the hydrogen peroxide that is sprayed on inner surface of container when the spraying sterilization can only be by the volatilization and the mode of dripping of conducting oneself with dignity discharge naturally, container after sterilization hydrogen peroxide residue amount under without the situation of cleaning is big, container is not suitable for fill at short notice, need just can carry out fill through indwelling after a while.
Summary of the invention
Technical problem to be solved in the utility model provides a kind of jet disinfection system that is used for the empty bottle sterilization of filling apparatus, adopt the sterile medium of gasification, as the conveying media high-temperature gasification sterile medium is delivered to the sterilization operating area by heated sterile air, reach sterilization effect completely, effectively control the use amount and the residual quantity of sterile medium simultaneously.
For this reason, this utility model is by the following technical solutions: described disinfection system comprises sterile medium atomization unit, heated sterile air processing unit and jet sterilization unit, described heated sterile air processing unit is connected with jet sterilization unit by the gasification case, and described sterile medium atomization unit links to each other with the gasification case.
When adopting technique scheme, further technical scheme below this utility model can also adopt or make up and adopt:
Described sterile medium atomization unit comprises sterile medium transfer pipeline and pressure-air transfer pipeline, and described sterile medium transfer pipeline links to each other with the gasification case by atomizing mouth with the pressure-air transfer pipeline.
Described sterile medium transfer pipeline is provided with dosing pump.
Described heated sterile air processing unit comprises the heated sterile air transfer pipeline, and described pipeline links to each other with aerator, and described pipeline is provided with air filter and heater.
Described jet sterilization unit comprises jet pipe, and described jet pipe is a ring-type, and described jet pipe is provided with a plurality of nozzles, and the inlet end of described jet pipe is communicated with the outlet side of gasification case.
Described jet sterilization unit links to each other with elevating mechanism.
Owing to adopt the technical solution of the utility model: this utility model adopts heated sterile air and gasification sterile medium to be mixed into the high-temperature gasification sterile medium, utilizes this high-temperature gasification sterile medium that container inner wall is sterilized; Before the input high-temperature gasification sterile medium, utilize the high temperature heated sterile air to heat, to increase sterilization effect for vessel surface; Continue to be blown into the high temperature heated sterile air to the body inner surface after finishing disinfecting action, so that accelerate the residual sterile medium of volatilization, thereby control sterile medium residual quantity is in the standard allowed band.
Through the container of disinfection system sterilization of the present utility model, be the indwelling time of the residual sterile medium of volatilization after neither needing to sterilize, more removed the sterilization back from and used the sterile water wash container to reduce the step of sterile medium residual quantity.Sterilization process is optimized thus, makes the fill flow process shorten greatly, and therefore production efficiency be improved significantly.
In sum, this utility model has realized utilizing the sterilization of high-temperature gasification sterile medium, has improved sterilization effect greatly.Also strengthen the sterilization effect of sterile medium at the body inner surface by preheating method.Sterilization finishes the back and continues to be blown into the high temperature heated sterile air to the body inner surface, with this effect that reaches the residual sterile medium of volatilization and further improve sterilization effect.
Description of drawings
Fig. 1 is the overall schematic of disinfection system provided by the utility model.
Fig. 2 is the sketch map of sterile medium atomization unit provided by the utility model.
Fig. 3 is the sketch map of heated sterile air processing unit provided by the utility model.
Fig. 4 is the unitary sketch map of jet sterilization provided by the utility model.
Fig. 5 is the vertical view of jet pipe provided by the utility model.
Fig. 6 is the structural representation of the jet pipe of belt lifting mechanism provided by the utility model.
The specific embodiment
Embodiment 1.
With reference to accompanying drawing.This utility model provides a kind of jet disinfection system, adopt heated sterile air to mix with the atomizing sterile medium, utilize the high temperature of heated sterile air that sterile medium is gasified, utilize this gasification sterile medium that container inner wall is sterilized, and mix with the sterile medium of gasification with heated sterile air, in the sterilization effect of strengthening the gasification sterile medium, accelerate the processing speed of empty bottle.
The sterile medium atomization unit adopts pressure-air that the sterile medium of liquid condition is atomized entering the gasification case by atomizing mouth when; The heated sterile air processing unit will be delivered in the gasification case through the air that filters and heat from the external world, the sterile medium temperature of atomizing is raise, sterile medium is gasified in the gasification case, described gasification case is an electric heating element, described gasification realizes by the gasification case, is not to provide heat by heated sterile air.Heated sterile air is just as carrying media.If do not feed heated sterile air, the sterile medium of depending gasification alone can't provide enough tolerance.The high temperature sterilize medium that has gasified is injected in the container inner wall under the unitary effect of jet sterilization.
As shown in Figure 1, 2, the sterile medium atomization unit comprises sterile medium transfer pipeline 2, pressure-air transfer pipeline 3 and gasification case 8, and wherein sterile medium transfer pipeline 2 is provided with dosing pump 11, is used to measure the use amount of sterile medium.Sterile medium transfer pipeline 2 is used to carry the chemicals of kill bacteria, and in the present embodiment, this chemicals is liquid hydrogen peroxide.
Pressure-air transfer pipeline 3 is used to carry pressure-air, and this pipeline comprises automatic pneumatic operated valve 12, air relief valve 13, two filters 14.The effect of air relief valve 13 is to make highly compressed compressed air be decompressed to the suitable compressed air of pressure, so that normal the use.Pneumatic operated valve 12 plays on-off action in pressure-air transfer pipeline 3 automatically.
Sterile medium transfer pipeline 2 and pressure-air transfer pipeline 3 are connected in the gasification case 8 of inner hollow by atomizing mouth 25.This moment, sterile medium and compressed air mixed in gasification case 8, the final sterile medium that obtains atomizing.
The heated sterile air processing unit comprises heated sterile air transfer pipeline 15, and described pipeline 15 links to each other with aerator 16, and described pipeline is provided with air filter 17 and heater.Described air filter 17 is two, and described heater is an electric heater 18.Aerator is from outside suction air, and two air filters 17 are connected, and the airborne impurity of twice removal filters clean air flow temperature behind electric heater 18 and raises rapidly, becomes high-temperature gas.
During work, the heated sterile air processing unit is transported in the gasification case 8, also the sterile medium of atomizing is delivered in the gasification case 8, at this moment with the sterile medium atomization unit simultaneously, the sterile medium of atomizing and high temperature filtrated air mix, and change the sterile medium that atomizes into temperature high gasification sterile medium.Because the sterile medium that is adopted in the present embodiment is a hydrogen peroxide, therefore, there is free group such as catabolite such as hydroxyl and active oxygen etc. in the hydrogen peroxide of high-temperature gasification, these free groups have strong oxidation, can kill bacteria.
For improving safety, on the mobile direction along air, the inlet end of the air filter that closes on aerator 16 is connected with relief valve 19, can outwards discharge the over-pressure gas from aerator 16 at any time.Inlet end at electric heater 18 is connected with flow transducer 20; this flow transducer 20 can transmit gas flow information to control device; this control device control electric heater 18 can not start when feeding q.s gas, protects electric heater 18 with this.Be provided with temperature sensor 21 in the outlet side of electric heater 18, this temperature sensor 21 is used to monitor air themperature, thereby provides feedback information for the thermostatic control of electric heater 18.
The high-temperature gasification sterile medium flows to jet sterilization unit at last, and this jet sterilization unit mainly comprises jet pipe 7, and the inlet end 22 of described jet pipe is communicated with the outlet side 23 of gasification case 8.Jet pipe 7 be shaped as flat ring-type, be provided with many straight up or downward column nozzle 24 along the direction of perpendicular rings face on the jet pipe 7.
In the present embodiment nozzle 24 straight up, during use, in jet pipe 7 tops, empty bottle 26 numbers are consistent with nozzle 24 quantity on the jet pipe 7 and the position is corresponding one by one with empty bottle 26 upside down.Then, the heated sterile air processing unit starts earlier, and heated sterile air is blown in the bottle, and the internal surface temperature of empty bottle 26 is raise.Then, the sterile medium atomization unit starts, and when sterile medium is atomized, is added thermosetting high-temperature gasification sterile medium by the high temperature filtrated air.At last, this high-temperature gasification sterile medium is blown into kill bacteria in the empty bottle 26.After the high-temperature gasification sterile medium disposed, the sterile medium atomization unit was closed, and have only heated sterile air to be blown in bottle this moment, continues to make empty bottle 26 inside to be in higher temperature, with the purpose of this realize quickening volatilizing residual sterile medium and oven dry.
In this disinfecting action process, the heated sterile air processing unit is in opening always, constantly is blown into the high temperature filtrated air in empty bottle 26.Doing the effect of playing like this is before sterilization empty bottle 26 inner surfacies to be carried out preheating; Dispel the sterile medium that remains in the bottle in the sterilization after-acceleration, oven dry body inner surface makes sterile medium residual quantity conformance with standard, reaches minima; Filtrated air with intermittent fever can also further reach sterilization functions, promotes sterilization effect.
Empty bottle 26 upside down can make the gas flow feature that hot-air rises, cold air descends be applied in the nozzle top, make sterilization effect reach optimum state.
Another kind of embodiment, be that with the foregoing description difference nozzle 24 is provided with straight down, during use, empty bottle 26 is just being stood on jet pipe 7 belows, jet pipe 7 is linked to each other with an elevating mechanism 27, this elevating mechanism is the curved arm rod structure, rotates by motor and drives the running of cranking arm, and then move up and down on vertical position.Can make the nozzle 24 on the jet pipe 7 be inserted into body inside by elevating mechanism 27.Though can utilize hot-air to rise when being put in nozzle 24 tops not as empty bottle 26 inversions, the principle that cold air descends, but implement this technical scheme for the empty bottle conveying mechanism require low, do not need to be provided with specially the lifting transportation section, therefore this technical scheme can be incorporated on original empty bottle conveying mechanism easily, and can obtain better technical effect.
Claims (6)
1. the disinfection system that is used for filling apparatus, it is characterized in that, described disinfection system comprises sterile medium atomization unit, heated sterile air processing unit and jet sterilization unit, described heated sterile air processing unit is connected with jet sterilization unit by the gasification case, and described sterile medium atomization unit links to each other with the gasification case.
2. the disinfection system that is used for filling apparatus according to claim 1, it is characterized in that, described sterile medium atomization unit comprises sterile medium transfer pipeline and pressure-air transfer pipeline, and described sterile medium transfer pipeline links to each other with the gasification case by atomizing mouth with the pressure-air transfer pipeline.
3. as being used for the disinfection system of filling apparatus as described in the claim 2, it is characterized in that described sterile medium transfer pipeline is provided with dosing pump.
4. be used for the disinfection system of filling apparatus according to claim 1, it is characterized in that, described heated sterile air processing unit comprises the heated sterile air transfer pipeline, and described pipeline links to each other with aerator, and described pipeline is provided with air filter and heater.
5. be used for the disinfection system of filling apparatus according to claim 1, it is characterized in that, described jet sterilization unit comprises jet pipe, and described jet pipe is a ring-type, and described jet pipe is provided with a plurality of nozzles, and the inlet end of described jet pipe is communicated with the outlet side of gasification case.
6. be used for the disinfection system of filling apparatus according to claim 1, it is characterized in that, described jet sterilization unit links to each other with elevating mechanism.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220569409 CN203089976U (en) | 2012-10-31 | 2012-10-31 | Sterilizing system for filling equipment |
Applications Claiming Priority (1)
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CN 201220569409 CN203089976U (en) | 2012-10-31 | 2012-10-31 | Sterilizing system for filling equipment |
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CN203089976U true CN203089976U (en) | 2013-07-31 |
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CN 201220569409 Expired - Lifetime CN203089976U (en) | 2012-10-31 | 2012-10-31 | Sterilizing system for filling equipment |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102895693A (en) * | 2012-10-31 | 2013-01-30 | 杭州中亚机械股份有限公司 | Sterilization system for filling equipment |
CN106267255A (en) * | 2016-11-16 | 2017-01-04 | 重庆市鸦屿陶瓷有限公司 | A kind of efficient ceramic wine bottle decontaminating apparatus |
CN106390158A (en) * | 2016-10-24 | 2017-02-15 | 广州达意隆包装机械股份有限公司 | Sterilization device and method for milk filling |
JP2019506932A (en) * | 2016-01-15 | 2019-03-14 | シデル パルティシパションSidel Participations | Gaseous filtration means, in particular a method and apparatus for sterilizing blown air |
CN111170251A (en) * | 2018-11-12 | 2020-05-19 | 克林茨基·埃夫根尼·费多罗维奇 | Method for maintaining a sterile atmosphere in a bottling unit |
CN111320121A (en) * | 2018-12-13 | 2020-06-23 | 克林茨基·埃夫根尼·费多罗维奇 | Beverage bottling unit |
-
2012
- 2012-10-31 CN CN 201220569409 patent/CN203089976U/en not_active Expired - Lifetime
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102895693A (en) * | 2012-10-31 | 2013-01-30 | 杭州中亚机械股份有限公司 | Sterilization system for filling equipment |
JP2019506932A (en) * | 2016-01-15 | 2019-03-14 | シデル パルティシパションSidel Participations | Gaseous filtration means, in particular a method and apparatus for sterilizing blown air |
JP7377602B2 (en) | 2016-01-15 | 2023-11-10 | シデル パルティシパション | Method and apparatus for sterilizing gaseous filtration means, especially blown air |
CN106390158A (en) * | 2016-10-24 | 2017-02-15 | 广州达意隆包装机械股份有限公司 | Sterilization device and method for milk filling |
CN106267255A (en) * | 2016-11-16 | 2017-01-04 | 重庆市鸦屿陶瓷有限公司 | A kind of efficient ceramic wine bottle decontaminating apparatus |
CN111170251A (en) * | 2018-11-12 | 2020-05-19 | 克林茨基·埃夫根尼·费多罗维奇 | Method for maintaining a sterile atmosphere in a bottling unit |
CN111170251B (en) * | 2018-11-12 | 2022-01-11 | 克林茨基·埃夫根尼·费多罗维奇 | Method for maintaining a sterile atmosphere in a bottling unit |
CN111320121A (en) * | 2018-12-13 | 2020-06-23 | 克林茨基·埃夫根尼·费多罗维奇 | Beverage bottling unit |
CN111320121B (en) * | 2018-12-13 | 2022-06-17 | 克林茨基·埃夫根尼·费多罗维奇 | Beverage bottling unit |
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Granted publication date: 20130731 |
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