CN203084128U - Portable intelligent direct-current electronic load device - Google Patents
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Abstract
本实用新型涉及一种便携式智能直流电子负载装置,包括中央处理单元、显示单元、按键单元、PI调节单元、MOSFET驱动单元、通讯单元以及电源单元,显示单元、按键单元、通讯单元和PI调节单元分别与中央处理单元相连,PI调节单元的输出端和MOSFET驱动单元的控制端相连,MOSFET驱动单元的输出端和待测电子设备相连,MOSFET驱动单元设有电压电流采样电路,电压电流采样电路的输出端既和PI调节单元的输入端相连,又和中央处理单元相连。本实用新型能通过按键单元或上位机控制PI调节单元实现恒定电压、恒定电流、恒定电阻和恒定功率工作模式,从而满足被测电子设备多方面的要求。
The utility model relates to a portable intelligent DC electronic load device, comprising a central processing unit, a display unit, a key unit, a PI adjustment unit, a MOSFET drive unit, a communication unit and a power supply unit, a display unit, a key unit, a communication unit and a PI adjustment unit They are respectively connected to the central processing unit, the output terminal of the PI adjustment unit is connected to the control terminal of the MOSFET drive unit, the output terminal of the MOSFET drive unit is connected to the electronic equipment to be tested, the MOSFET drive unit is provided with a voltage and current sampling circuit, and the voltage and current sampling circuit The output end is not only connected with the input end of the PI adjustment unit, but also connected with the central processing unit. The utility model can realize constant voltage, constant current, constant resistance and constant power working modes by controlling the PI adjustment unit through the button unit or the upper computer, thereby meeting the various requirements of the electronic equipment under test.
Description
技术领域 technical field
本实用新型涉及一种负载装置,尤其涉及一种便携式智能直流电子负载装置。 The utility model relates to a load device, in particular to a portable intelligent DC electronic load device.
背景技术 Background technique
在电子技术应用领域,经常要对开关电源、线性电源、UPS 电源、变压器、电池或充电器等电子设备进行测试,传统的测试方法中一般都采用电阻、滑线变阻器、电阻箱等充当测试负载,但这些负载不能满足我们对负载多方面的要求,如:恒定电流的负载、带输出接口的负载、随意调节的负载、恒功率的负载、动态负载、多输出端口的负载等,因此也无法对一些电子设备的输出特性进行可靠、全面且简单、快捷的测试。 In the field of electronic technology applications, it is often necessary to test electronic equipment such as switching power supplies, linear power supplies, UPS power supplies, transformers, batteries or chargers. Traditional test methods generally use resistors, sliding wire rheostats, and resistance boxes as test loads. , but these loads cannot meet our various requirements for loads, such as: constant current loads, loads with output interfaces, loads that can be adjusted at will, loads with constant power, dynamic loads, loads with multiple output ports, etc. It is a reliable, comprehensive, simple and quick test of the output characteristics of some electronic equipment.
发明内容 Contents of the invention
本实用新型主要解决原有采用电阻、滑线变阻器或电阻箱充当电子设备测试负载,无法对一些电子设备的输出特性进行可靠、全面且简单、快捷的测试的技术问题;提供一种便携式智能直流电子负载装置,其能工作在所设定的模式和所设定的参数状态,实现恒定电压、恒定电流、恒定电阻和恒定功率工作模式,能对一些电子设备的输出特性进行可靠、全面且简单、快捷的测试。 The utility model mainly solves the technical problem that the original use of resistors, sliding wire rheostats or resistance boxes as electronic equipment test loads cannot perform reliable, comprehensive, simple and fast tests on the output characteristics of some electronic equipment; it provides a portable intelligent DC The electronic load device can work in the set mode and the set parameter state, realize the constant voltage, constant current, constant resistance and constant power working mode, and can perform reliable, comprehensive and simple output characteristics of some electronic equipment , Fast test.
本实用新型的上述技术问题主要是通过下述技术方案得以解决的:本实用新型包括中央处理单元、显示单元、按键单元、PI调节单元、MOSFET驱动单元以及为整个便携式智能直流电子负载装置提供工作电压的电源单元,显示单元、按键单元和PI调节单元分别与所述的中央处理单元相连,PI调节单元的输出端和MOSFET驱动单元的控制端相连,MOSFET驱动单元的输出端和待测电子设备相连,MOSFET驱动单元设有电压电流采样电路,电压电流采样电路的输出端既和PI调节单元的输入端相连,又和所述的中央处理单元相连。中央处理单元接收按键单元设定的命令和数据并进行处理,输出电压电流设定值给PI调节单元,电压电流采样电路实时采集在MOSFET驱动电路上的电压电流,电压电流的实测值也给PI调节单元,同时电压电流的实测值经中央处理单元处理后送显示单元显示, PI调节单元比较设定值和实测值,输出信号控制MOSFET驱动单元中MOSFET管的导通与截止,从而使电子负载装置工作在设定模式。通过PI调节单元的控制,实现恒定电压、恒定电流、恒定电阻和恒定功率工作模式,能对一些电子设备的输出特性进行可靠、全面且简单、快捷的测试。 The above-mentioned technical problems of the utility model are mainly solved by the following technical solutions: the utility model includes a central processing unit, a display unit, a key unit, a PI adjustment unit, a MOSFET drive unit and provides work for the entire portable intelligent DC electronic load device. The power supply unit of the voltage, the display unit, the button unit and the PI adjustment unit are respectively connected to the central processing unit, the output terminal of the PI adjustment unit is connected to the control terminal of the MOSFET drive unit, and the output terminal of the MOSFET drive unit is connected to the electronic device to be tested The MOSFET driving unit is provided with a voltage and current sampling circuit, and the output terminal of the voltage and current sampling circuit is not only connected with the input terminal of the PI adjustment unit, but also connected with the central processing unit. The central processing unit receives and processes the commands and data set by the key unit, outputs the set value of voltage and current to the PI adjustment unit, the voltage and current sampling circuit collects the voltage and current on the MOSFET drive circuit in real time, and the measured value of the voltage and current is also sent to the PI At the same time, the measured value of the voltage and current is processed by the central processing unit and then sent to the display unit for display. The PI adjustment unit compares the set value with the measured value, and the output signal controls the conduction and cut-off of the MOSFET tube in the MOSFET drive unit, so that the electronic load The device is working in setting mode. Through the control of the PI adjustment unit, the constant voltage, constant current, constant resistance and constant power working modes can be realized, and the output characteristics of some electronic equipment can be tested reliably, comprehensively, simply and quickly.
作为优选,所述的中央处理单元和所述的PI调节单元之间连接有D/A转换单元,D/A转换单元的输入端和所述的中央处理单元相连,D/A转换单元的输出端和所述的PI调节单元的标准电压输入端相连。D/A转换单元将中央处理单元输出的设定值进行转换,再输送给PI调节单元。 Preferably, a D/A conversion unit is connected between the central processing unit and the PI adjustment unit, the input end of the D/A conversion unit is connected to the central processing unit, and the output of the D/A conversion unit terminal is connected to the standard voltage input terminal of the PI adjustment unit. The D/A conversion unit converts the set value output by the central processing unit, and then sends it to the PI adjustment unit.
作为优选,所述的中央处理单元与所述的电压电流采样电路的输出端之间连接有A/D转换单元,A/D转换单元的输入端与所述的电压采样电路和电流采样电路的输出端相连,A/D转换单元的输出端和所述的中央处理单元相连。电压电流采样电路采集的电压电流值经A/D转换单元转换再输送给中央处理单元。 Preferably, an A/D conversion unit is connected between the central processing unit and the output end of the voltage and current sampling circuit, and the input end of the A/D conversion unit is connected to the voltage sampling circuit and the current sampling circuit. The output ends are connected, and the output ends of the A/D conversion unit are connected with the central processing unit. The voltage and current values collected by the voltage and current sampling circuit are converted by the A/D conversion unit and then sent to the central processing unit.
作为优选,所述的便携式智能直流电子负载装置包括通讯单元,所述的中央处理单元和通讯单元相连,通讯单元和上位机相连。通过通讯单元,电子负载装置能接收上位机发送过来的命令和数据,根据上位机的通知工作在上位机设定工作模式下,使用更加方便和灵活。 Preferably, the portable intelligent DC electronic load device includes a communication unit, the central processing unit is connected to the communication unit, and the communication unit is connected to the host computer. Through the communication unit, the electronic load device can receive the commands and data sent by the host computer, and work in the working mode set by the host computer according to the notification of the host computer, which is more convenient and flexible to use.
作为优选,所述的通讯单元为串口转USB接口单元,串口和所述的中央处理单元相连,USB接口和所述的上位机相连。通讯连接方便,通过这个USB接口还能对充电锂电池进行充电。 Preferably, the communication unit is a serial port to USB interface unit, the serial port is connected to the central processing unit, and the USB interface is connected to the host computer. The communication connection is convenient, and the rechargeable lithium battery can also be charged through this USB interface.
作为优选,所述的MOSFET驱动单元连接有过压过流保护电路。工作更加安全和可靠。 Preferably, the MOSFET driving unit is connected with an overvoltage and overcurrent protection circuit. Work is safer and more reliable.
作为优选,所述的显示单元和所述的按键单元采用液晶触摸屏。结构紧凑,操作方便,显示清楚。 Preferably, the display unit and the key unit use liquid crystal touch screens. Compact structure, easy operation and clear display.
作为优选,所述的中央处理单元采用MSP430F149单片机。实现方便,性能更加可靠。 As a preference, the central processing unit adopts MSP430F149 single-chip microcomputer. The implementation is convenient and the performance is more reliable.
作为优选,所述的电源单元由充电锂电池供电。携带方便。 Preferably, the power supply unit is powered by a rechargeable lithium battery. Easy to carry.
本实用新型的有益效果是:能根据按键单元设定或上位机发送的控制命令工作在所设定的模式和所设定的参数状态,通过PI调节单元实现恒定电压、恒定电流、恒定电阻和恒定功率工作模式,从而能满足被测电子设备多方面的要求,对电子设备的输出特性进行可靠、全面且简单、快捷的测试。 The beneficial effect of the utility model is: it can work in the set mode and the set parameter state according to the key unit setting or the control command sent by the upper computer, and the constant voltage, constant current, constant resistance and constant voltage can be realized through the PI adjustment unit. Constant power working mode, so as to meet the various requirements of the electronic equipment under test, and conduct reliable, comprehensive, simple and fast testing of the output characteristics of the electronic equipment.
附图说明 Description of drawings
图1是本实用新型的一种电路原理连接结构框图。 Fig. 1 is a block diagram of circuit principle connection structure of the utility model.
图中1.中央处理单元,2.显示单元,3.按键单元,4.PI调节单元,5.MOSFET驱动单元,6.电源单元,7.电压电流采样电路,8.D/A转换单元,9.A/D转换单元,10.通讯单元,11.过压过流保护电路,20.待测电子设备,21.上位机。 In the figure 1. Central processing unit, 2. Display unit, 3. Button unit, 4. PI adjustment unit, 5. MOSFET drive unit, 6. Power supply unit, 7. Voltage and current sampling circuit, 8. D/A conversion unit, 9. A/D conversion unit, 10. Communication unit, 11. Overvoltage and overcurrent protection circuit, 20. Electronic equipment to be tested, 21. Host computer.
具体实施方式 Detailed ways
下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。 The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.
实施例:本实施例的便携式智能直流电子负载装置,如图1所示,包括中央处理单元1、显示单元2、按键单元3、D/A转换单元8、A/D转换单元9、PI调节单元4、MOSFET驱动单元5、通讯单元10以及为整个便携式智能直流电子负载装置提供工作电压的电源单元6。显示单元2、按键单元3及通讯单元10分别和中央处理单元1相连,本实施例中,显示单元2和按键单元3采用液晶触摸屏实现,通讯单元10采用串口转USB接口单元,串口和中央处理单元1相连,USB接口和上位机21相连。D/A转换单元8的输入端和中央处理单元1相连,D/A转换单元8的输出端和PI调节单元4的标准电压输入端相连,PI调节单元4的输出端和MOSFET驱动单元5的控制端相连,MOSFET驱动单元5的输出端和待测电子设备20相连,MOSFET驱动单元5上连接有电压电流采样电路7 及过压过流保护电路11,电压电流采样电路7的输出端既和PI调节单元4的输入端相连,又和A/D转换单元9的输入端相连,A/D转换单元9的输出端和中央处理单元1相连。本实施例中,中央处理单元1采用MSP430F149单片机,单片机通过端口配置,实现软件过流保护、电池电压检测及过压过流报警功能。D/A转换单元8采用TLV5618串行输入的12位高精度快速双口D/A转换器,A/D转换单元9采用TLV2542A/D转换芯片。电源单元6由充电锂电池供电,采用由CS5171升压调整器构成的SEPIC电路升压到8V,再采用三片LM2596-ADJ稳压管转换为电子负载装置所需电压±5V和+3.3V。采用TP4054 线性锂离子电池充电芯片,充电电压取自USB接口。TP4054 芯片是一款采用恒定电流/恒定电压算法的单节锂离子电池充电器,它能够提供800mA 的充电电流和一个内部P沟道功率MOSFET管和热调节电路,无需隔离二极管或外部电流检测电阻器。
Embodiment: The portable intelligent DC electronic load device of this embodiment, as shown in FIG. Unit 4, MOSFET drive unit 5, communication unit 10, and power supply unit 6 that provides working voltage for the entire portable intelligent DC electronic load device. The display unit 2, the key unit 3 and the communication unit 10 are respectively connected to the central processing unit 1. In this embodiment, the display unit 2 and the key unit 3 are realized by using a liquid crystal touch screen, and the communication unit 10 adopts a serial port to USB interface unit, and the serial port and the central processing unit The unit 1 is connected, and the USB interface is connected with the host computer 21 . The input end of the D/A conversion unit 8 is connected with the central processing unit 1, the output end of the D/A conversion unit 8 is connected with the standard voltage input end of the PI adjustment unit 4, and the output end of the PI adjustment unit 4 is connected with the MOSFET drive unit 5. The control terminal is connected, and the output terminal of the MOSFET drive unit 5 is connected with the
PI调节单元是一种线性控制器,它根据给定值和实际值构成控制偏差,将偏差的比例和积分通过线性组合构成控制量,对被控对象进行控制。电子负载装置的核心实质是一个电压电流取样PI调节单元组成的负反馈控制环路,也是电子负载装置的功率控制电路,MOSFET管在这里既作为电流的控制器件同时也作为被测电源的负载。在恒定电流、恒定电阻、恒定功率模式下,PI调节单元将电压电流采样电路中电流采样电阻上的电压降与由单片机控制的D/A转换单元给定的电压设定值进行比较,控制MOSFET驱动单元中MOSFET管的导通与截止,从而达到保持电流恒定的目的。在恒定电压模式下,PI调节单元将电压电流采样电路中电压采样电阻上的电压降与由单片机控制的D/A转换单元给定的电压设定值进行比较,达到系统恒压的目的。 The PI adjustment unit is a linear controller, which forms the control deviation according to the given value and the actual value, and forms the control quantity through linear combination of the proportion and integral of the deviation, and controls the controlled object. The core essence of the electronic load device is a negative feedback control loop composed of a voltage and current sampling PI adjustment unit, which is also the power control circuit of the electronic load device. The MOSFET tube is used here as both the current control device and the load of the power supply under test. In the constant current, constant resistance, constant power mode, the PI adjustment unit compares the voltage drop on the current sampling resistor in the voltage and current sampling circuit with the voltage setting value given by the D/A conversion unit controlled by the microcontroller, and controls the MOSFET The MOSFET tube in the drive unit is turned on and off, so as to achieve the purpose of keeping the current constant. In the constant voltage mode, the PI adjustment unit compares the voltage drop on the voltage sampling resistor in the voltage and current sampling circuit with the voltage setting value given by the D/A conversion unit controlled by the microcontroller to achieve the purpose of system constant voltage.
工作过程:单片机等待液晶触摸屏的设定信息或者上位机传送过来的命令和数据并进行处理,启动D/A转换单元产生电压设定值、启动A/D转换单元实时采样降在MOSFET驱动电路上的电压,将采样数据进行实时处理并送液晶触摸屏实时显示或者传送给上位机。举例说明:当用户选择恒定电流工作模式,并要求设定电流为2.000A时,则单片机通过计算可得采样电阻上的电压应该为0.5V,单片机启动D/A转换单元产生0.5V的设定电压值给PI调节单元,PI调节单元比较设定值和实际值,PI调节单元的输出控制MOSFET驱动电路工作在恒流模式下,并保持电子负载装置的电流在输入电压可调节范围内保持在2.000A。 Working process: the single-chip microcomputer waits for the setting information of the LCD touch screen or the command and data sent by the upper computer and processes it, starts the D/A conversion unit to generate the voltage setting value, starts the A/D conversion unit to sample and drop it on the MOSFET drive circuit in real time The voltage of the sampled data is processed in real time and sent to the LCD touch screen for real-time display or sent to the host computer. For example: when the user selects the constant current working mode and requires the set current to be 2.000A, the voltage on the sampling resistor should be 0.5V through the calculation of the single-chip microcomputer, and the single-chip microcomputer starts the D/A conversion unit to generate a setting of 0.5V The voltage value is given to the PI adjustment unit, and the PI adjustment unit compares the set value with the actual value. The output of the PI adjustment unit controls the MOSFET drive circuit to work in the constant current mode, and maintains the current of the electronic load device within the adjustable range of the input voltage. 2.000A.
本实用新型能根据按键单元设定或上位机发送的控制命令工作在所设定的模式和所设定的参数状态,通过PI调节单元实现恒定电压、恒定电流、恒定电阻和恒定功率工作模式,从而能满足被测电子设备多方面的要求,对电子设备的输出特性进行可靠、全面且简单、快捷的测试。 The utility model can work in the set mode and the set parameter state according to the key unit setting or the control command sent by the upper computer, and realizes the constant voltage, constant current, constant resistance and constant power working mode through the PI adjustment unit. Therefore, various requirements of the electronic equipment under test can be met, and the output characteristics of the electronic equipment can be tested reliably, comprehensively, simply and quickly.
以上所述的实施例只是本实用新型的一种较佳方案,并非对本实用新型做任何形式上的限制,在不超出权利要求所记载的技术方案的前提下还有其它的变体及改型。 The above-described embodiment is only a preferred solution of the utility model, and does not limit the utility model in any form. There are other variations and modifications under the premise of not exceeding the technical solution described in the claims. .
本说明书中未作详细描述的内容,属于本专业技术人员公知的现有技术。 The content not described in detail in this specification belongs to the prior art known to those skilled in the art.
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103487767A (en) * | 2013-09-11 | 2014-01-01 | 深圳市九洲电器有限公司 | Load driving circuit and electronic load |
| CN106501170A (en) * | 2016-12-02 | 2017-03-15 | 天津哈德韦尔自控技术有限公司 | Intelligent portable reference electrode |
| CN108168385A (en) * | 2018-03-20 | 2018-06-15 | 中国工程物理研究院化工材料研究所 | There is the high current constant current tester for loading Auto-matching |
| CN108680848A (en) * | 2018-06-14 | 2018-10-19 | 山东阅芯电子科技有限公司 | Second grade power circulation test method and device |
| CN108776244A (en) * | 2018-07-25 | 2018-11-09 | 易事特集团股份有限公司 | Electronic load |
| CN109507506A (en) * | 2018-11-19 | 2019-03-22 | 珠海格力电器股份有限公司 | DC electrical appliance control method and DC electrical appliance |
| CN109655763A (en) * | 2018-12-07 | 2019-04-19 | 武汉精能电子技术有限公司 | The control method and circuit of constant voltage mode DC Electronic Loads |
| CN110967548A (en) * | 2018-09-29 | 2020-04-07 | 株洲中车时代电气股份有限公司 | Program-controlled variable resistor device with current detection function and working method |
| CN112526275A (en) * | 2020-12-21 | 2021-03-19 | 中认英泰检测技术有限公司 | Self-adaptive electrical parameter testing system and method for quality safety monitoring |
| CN114114022A (en) * | 2021-11-11 | 2022-03-01 | 福建星云电子股份有限公司 | An electronic load for lithium battery testing |
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2013
- 2013-03-12 CN CN 201320111681 patent/CN203084128U/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103487767B (en) * | 2013-09-11 | 2016-08-17 | 深圳市九洲电器有限公司 | A kind of load driving circuits and electronic load |
| CN103487767A (en) * | 2013-09-11 | 2014-01-01 | 深圳市九洲电器有限公司 | Load driving circuit and electronic load |
| CN106501170A (en) * | 2016-12-02 | 2017-03-15 | 天津哈德韦尔自控技术有限公司 | Intelligent portable reference electrode |
| CN108168385A (en) * | 2018-03-20 | 2018-06-15 | 中国工程物理研究院化工材料研究所 | There is the high current constant current tester for loading Auto-matching |
| CN108168385B (en) * | 2018-03-20 | 2023-07-07 | 中国工程物理研究院化工材料研究所 | Heavy current constant current tester with load automatic matching function |
| CN108680848A (en) * | 2018-06-14 | 2018-10-19 | 山东阅芯电子科技有限公司 | Second grade power circulation test method and device |
| CN108776244A (en) * | 2018-07-25 | 2018-11-09 | 易事特集团股份有限公司 | Electronic load |
| CN110967548A (en) * | 2018-09-29 | 2020-04-07 | 株洲中车时代电气股份有限公司 | Program-controlled variable resistor device with current detection function and working method |
| CN109507506A (en) * | 2018-11-19 | 2019-03-22 | 珠海格力电器股份有限公司 | DC electrical appliance control method and DC electrical appliance |
| CN109655763B (en) * | 2018-12-07 | 2021-07-06 | 武汉精能电子技术有限公司 | Control method and circuit of constant voltage mode direct current electronic load |
| CN109655763A (en) * | 2018-12-07 | 2019-04-19 | 武汉精能电子技术有限公司 | The control method and circuit of constant voltage mode DC Electronic Loads |
| CN112526275A (en) * | 2020-12-21 | 2021-03-19 | 中认英泰检测技术有限公司 | Self-adaptive electrical parameter testing system and method for quality safety monitoring |
| CN114114022A (en) * | 2021-11-11 | 2022-03-01 | 福建星云电子股份有限公司 | An electronic load for lithium battery testing |
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