CN203070096U - Test system for testing temperature control thermostat of airplane - Google Patents

Test system for testing temperature control thermostat of airplane Download PDF

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Publication number
CN203070096U
CN203070096U CN 201320053965 CN201320053965U CN203070096U CN 203070096 U CN203070096 U CN 203070096U CN 201320053965 CN201320053965 CN 201320053965 CN 201320053965 U CN201320053965 U CN 201320053965U CN 203070096 U CN203070096 U CN 203070096U
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China
Prior art keywords
thermostat
temperature
post bake
baking box
temperature control
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CN 201320053965
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Chinese (zh)
Inventor
符永颂
朱明�
饶展峰
郎建军
李辉宪
刘明德
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Guangzhou Aircraft Maintenance Engineering Co Ltd
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Guangzhou Aircraft Maintenance Engineering Co Ltd
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Priority to CN 201320053965 priority Critical patent/CN203070096U/en
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Abstract

The utility model discloses a test system for testing the temperature control thermostat of an airplane, which comprises a compressed air supply unit, a high-temperature oven, a secondary heating cupel assembly, a thermostat pinboard assembly, a temperature monitoring meter and a thermostat pressure output unit. The secondary heating cupel assembly is arranged in the high-temperature oven. The compressed air supply unit and the secondary heating cupel assembly are communicated with each other. The high-temperature oven is used for heating compressed air to be fed into the secondary heating cupel assembly. The thermostat pinboard assembly is arranged at the top of the secondary heating cupel assembly. The temperature monitoring meter is used for monitoring the temperature of compressed air in the secondary heating cupel assembly. The pressure input interface of the temperature control thermostat is communicated with the secondary heating cupel assembly. The pressure output interface of the temperature control thermostat is communicated with the thermostat pressure output unit. Due to the adoption of the test system, the actual supply condition of precooled bleed air can be really simulated, so that the output pressure of the temperature control thermostat is ensured to be reliable. Therefore, whether the temperature control thermostat is qualified or not can be judged.

Description

A kind of test macro of aircraft temperature control thermostat
Technical field
The utility model relates to a kind of test macro of airplane spare parts, especially relates to the test macro of the temperature control thermostat of A320 sequence aircraft.
Background technology
Regulated through the bleed valve by the high-pressure hot air that engine comes, the bleed valve has two effects here: the one, regulate bleed pressure to specific pressure, and the 2nd, play the shutoff effect.In the outlet of bleed valve Overpressure Valve has been installed also, Overpressure Valve superpressure do not occur for the protection of pipeline here, in case line pressure is higher than setting, Overpressure Valve will be closed automatically.
Since higher from the high-pressure hot air temperature that engine is drawn, before annex is supplied with downstream, be cooled off in advance, therefore in bleed air line the precooling heat interchanger has been installed.This precooling heat interchanger is the heat exchanger of an air-air formula, used cold limit air is from engine blower, cold limit air mass flow is controlled by Fan Air Valve, by control Fan Air Valve aperture, can control precooling heat exchanger heat limit outlet bleed temperature, normally be 210 degree, temperature control thermostat is installed on the hot limit outlet bleed air line of precooling heat interchanger, experiences the pipeline temperature.
The structure of temperature control thermostat 1 as shown in Figure 1, comprise thermostat and reduction valve two large divisions, the thermostat part is by housing unit 2, adjustment bar 3, valve component 4 constitutes, valve component 4 comprises valve seat, housing unit 2 comprises filtrator 5 etc., it is earlier through filter 5 that air flows in temperature control thermostat, enter reduction valve then, pressure output interface 6 above the reduction valve directly is connected with the pressurized strut of fan control valve, when the pipeline temperature raises, its pressure that outputs to the pressurized strut of fan control valve by the pressure out splice going splice increases, it is big that the aperture of fan control valve becomes, and cold limit air mass flow strengthens, and precooling heat exchanger heat limit bleed air line outlet temperature descends, otherwise, precooling heat exchanger heat limit bleed air line outlet temperature rises, and precooling heat exchanger heat limit outlet bleed temperature just is controlled in specified temperature, guarantees system's operate as normal.
Precooled air from the precooling heat interchanger, filtrator through excess temperature control thermostat housing assembly, enter the reduction valve of temperature control thermostat, on one side, output pressure is to the pressurized strut of fan control valve, another side is seeped into external environment condition outward through the mating surface of adjustment bar and valve seat, when the precooled air temperature of precooling heat interchanger strengthens, the adjustment rod moves downward, and tolerance clearance strengthens, and outer leakage quantity increases, the pressure that causes outputing to the pressurized strut of fan control valve also increases, otherwise the pressure that outputs to the pressurized strut of fan control valve reduces, thereby controls the aperture of fan control valve by variation of temperature.Therefore the test most critical of temperature control thermostat is exactly the pressurized air that rated temperature accurately is provided, the distance of the mating surface by regulating adjustment bar and valve seat, the output pressure that secures permission.
At present, the method for probe temperature control thermostat mainly contains two kinds, and the both controls thermostat by the air of simulation output specified pressure to temperature.A kind of is to adopt the air of high flow capacity heat power pneumatic accessories test board simulation output specified pressure and temperature to temperature control thermostat, but whole process not only consumes gas and power consumption very much, economic interests are impaired, and because changeableization of temperature is difficult to the accurately situation of change of observation output pressure; Another is to make special accurate baking box, inner baking oven not only needs to be sealed to fully the requirement of handbook seepage, and need bear about 5 atmospheric compressed air pressures, the general industry baking box of market can't satisfy the requirement of arbitrary index at all, therefore need customized, expense costliness not only, and because technology is special, the non-standard configuration part, general baking box manufacturing factory is flawless to take this single demand into account.Therefore want should not part test mass low, there is uncertain factor in reliability, otherwise sends the place under repair of former factory and test back to, the expense costliness, the cycle is long, and is very inconvenient to the operation of airline.
The utility model content
The purpose of this utility model provides a kind of test macro of aircraft temperature control thermostat, this test macro can precooling bleed that is virtually reality like reality be supplied with situation, obtain reliable temperature control thermostat output pressure, and then judge whether test passes of the temperature control thermostat tested.
This purpose of the present utility model realizes by following technical solution: a kind of test macro of aircraft temperature control thermostat, it is characterized in that: this test macro comprises compressed air supply unit, the high temperature baking box, post bake is baked cup assembly, thermostat card extender assembly, monitoring temperature instrument and thermostat pressure output unit, the roasting cup assembly of described post bake is installed in the high temperature baking box, described compressed air supply unit is connected with the roasting cup assembly of described post bake after stretching into the high temperature baking box, carry pressurized air to the roasting cup assembly of post bake, described high temperature baking box heats the pressurized air that enters the roasting cup assembly of post bake, described thermostat card extender assembly is installed in the top of the roasting cup assembly of described post bake, be used for carrying temperature control thermostat and connect described monitoring temperature instrument, described monitoring temperature instrument can be monitored the temperature of the roasting cup assembly compressed air of post bake, the pressure input interface of described temperature control thermostat is connected with the roasting cup assembly of described post bake, the pressurized air that heats in the roasting cup assembly of post bake enters by this pressure input interface in the temperature control thermostat, the pressure output interface of temperature control thermostat is connected with described thermostat pressure output unit, described thermostat pressure output unit can be presented at the output pressure of the control of temperature under rated temperature thermostat, judges whether test passes of temperature control thermostat according to shown output pressure.
Described compressed air supply unit comprises pressure-regulating valve, tensimeter, baking box exterior line and baking box internal duct, described baking box exterior line and baking box internal duct are connected, variable valve and tensimeter are installed on the baking box exterior line, wherein, manometric installation site is flowing to the place ahead that is positioned at variable valve along pressurized air, pressurized air outputs to the baking box internal duct along the step-down after described pressure-regulating valve is regulated of described baking box exterior line, described tensimeter is used for the compressed-air actuated pressure of monitoring output, and pressurized air enters the roasting cup assembly of post bake penetrate the baking oven of high temperature baking box along the baking box internal duct after; Described high temperature baking box has built-in baking oven, a through hole is offered in the upper top panel middle of high temperature baking box, this through hole directly is connected with the burner hearth of baking oven, described high temperature baking box encloses the sheet metal that this through hole is provided with an annular at upper top panel ring, and the middle of sheet metal offers a through hole; The roasting cup assembly of described post bake comprises the roasting cup of post bake and metal gas circuit adapter, the roasting cup of post bake is T type hollow circuit cylinder barrel structure, vertical outstanding being contained in the high temperature baking box of the roasting cup of described post bake, the roasting cup of post bake has T type top and cup, the T type top of the roasting cup of post bake is fixedly mounted on the described sheet metal by screw, and adopt high-temperature seal ring to seal, the cup of the roasting cup of post bake stretches into downwards in the burner hearth of baking oven, the roasting cup of post bake is installed the through hole of back T type top shutoff high temperature baking box, the bottom of cup middle of the roasting cup of post bake offers tapped through hole, described metal gas circuit adapter is the middle passage of perforation of offering, the outside has externally threaded joint, metal gas circuit adapter is screwed onto in the described tapped through hole, described baking box internal duct is passed the burner hearth that the high temperature baking box enters baking oven, be connected with the air intake opening of described metal gas circuit adapter, the gas outlet of metal gas circuit adapter is connected with the cup of the roasting cup of post bake; Described thermostat card extender assembly comprises temperature control thermostat card extender and temp probe adapter, described temperature control thermostat card extender is fixedly mounted on the T type top of the roasting cup of post bake, and the rim of a cup of the roasting cup of shutoff post bake, offer temperature control thermostat mounting hole and taper pipe thread hole on the temperature control thermostat card extender, wherein, temperature control thermostat mounting hole is unthreaded hole, be used for installing temperature control thermostat, temperature control thermostat is installed its pressure input interface of back and is connected with the roasting cup of described post bake, described temp probe adapter is the middle passage of perforation of offering, the outside has the joint of externally threaded taper, and this temp probe adapter is screwed onto in the described taper pipe thread hole; Described monitoring temperature instrument comprises temp probe, thermometer and is connected lead, described temp probe is inserted on the described temp probe adapter, temp probe extend in the roasting cup of described post bake after passing the passage of offering in the middle of the temp probe adapter, the temperature information that temp probe senses sends described thermometer to through described connection lead and shows, to obtain the temperature of the roasting cup of post bake compressed air; Described thermostat pressure output unit comprises connecting line, tensimeter and metering hole, the inlet end of connecting line is connected with the pressure output interface of temperature control thermostat, metering hole is positioned at the outlet side of connecting line, the delivery air of temperature control thermostat is discharged into outside atmosphere behind described connecting line and metering hole, described tensimeter is installed on the described connecting line, manometric installation site is flowing to the rear that is positioned at metering hole along pressurized air, and the output pressure of temperature control thermostat under rated temperature shows by tensimeter.
In the utility model, described sheet metal is welded on the high temperature baking box on the upper top panel in the mode that embeds, and the upper surface of described sheet metal is mutually concordant with the upper top panel of high temperature baking box.
In the utility model, the cup of the roasting cup of described post bake is prismatic cylindrical tube.
In the utility model, the cup of the roasting cup of described post bake evenly offers a plurality of annular grooves vertically in outside wall surface, to increase heat interchanging area.
In the utility model, the center line of the center line of the tapped through hole that the bottom of cup middle of the roasting cup of described post bake is offered and the roasting cup of post bake coincides.
In the utility model, described baking box internal duct is metal hard tube pipeline, and this metal hard tube pipeline is spiral pipe or spiral tube, sends into the roasting cup of post bake after pressurized air is preheated again.
In the utility model, described connecting line is metal wire net flexible hose.
Test macro of the present utility model is intended to utilize the pressure level air-supply circulation of the inside baking oven of high temperature baking box that the pressurized air in the roasting cup assembly of post bake is carried out post bake, after the certain hour baking, because the high homogeneity energy of high temperature baking box internal temperature, the roasting cup assembly internal compression air themperature of post bake also will be evenly same, and temperature is controlled the test of thermostat with very convenient and reliable.Compared with prior art, the high temperature baking box manufacturing process of test macro of the present utility model is simple, the baking box manufacturing firm of specialty can be under the prerequisite that keeps baking box basic structure, transformation difficulty to existing baking box is little, the baking box manufacturing firm of specialty can accept like this its normal operation not to be caused the transformation of too burden, thereby aircraft accessory repair manufacturer can obtain the testing apparatus of temperature control thermostat with less cost, for airline provides maintenance service easily, guarantee the flight percent of punctuality of airline.The maximum dissipative cell of this test macro only is the high temperature baking box in addition, uses the high flow capacity hot-air to test relatively, will save a large amount of energy expenditure and environmental protection more.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
Fig. 1 is the one-piece construction synoptic diagram of temperature control thermostat;
Fig. 2 is the one-piece construction synoptic diagram of the test macro of the utility model aircraft temperature control thermostat;
Fig. 3 is the use state reference map after the test macro of the utility model aircraft temperature control thermostat is installed temperature control thermostat;
Fig. 4 is the structural representation of the roasting cup of post bake in the test macro of the utility model aircraft temperature control thermostat;
Fig. 5 is the vertical view of Fig. 4;
Fig. 6 is the structural representation of temperature control thermostat card extender in the test macro of the utility model aircraft temperature control thermostat;
Fig. 7 is the vertical view of Fig. 6;
Fig. 8 is the structural representation of the roasting cup of post bake of another structure in the test macro of the utility model aircraft temperature control thermostat;
Fig. 9 is the vertical view of Fig. 8.
Description of reference numerals
1, temperature control thermostat; 2, housing unit; 3, adjustment bar; 4, valve component; 5 filtrators; 6, pressure output interface; 11, pressure-regulating valve; 12, tensimeter; 13, baking box exterior line; 14, baking box internal duct; 15, sheet metal; 16, the roasting cup of post bake; 17, metal gas circuit adapter; 18, temperature control thermostat card extender; 19, temp probe adapter; 20, temp probe; 21, thermometer; 22, connect lead; 23, metering hole; 24, tensimeter; 25, connecting line; 26, high temperature baking box; 27, baking oven; 181, temperature control thermostat mounting hole; 182, taper pipe thread hole
Embodiment
Extremely shown in Figure 7 as Fig. 2, a kind of test macro of aircraft temperature control thermostat, this test macro comprises compressed air supply unit, the high temperature baking box, post bake is baked cup assembly, thermostat card extender assembly, monitoring temperature instrument and thermostat pressure output unit, the roasting cup assembly of post bake is installed in the high temperature baking box, compressed air supply unit is connected with the roasting cup assembly of post bake after stretching into the high temperature baking box, carry pressurized air to the roasting cup assembly of post bake, the high temperature baking box heats the pressurized air that enters the roasting cup assembly of post bake, thermostat card extender assembly is installed in the top of the roasting cup assembly of post bake, be used for carrying temperature control thermostat 1 and connect the monitoring temperature instrument, the monitoring temperature instrument can be monitored the temperature of the roasting cup assembly compressed air of post bake, the pressure input interface of temperature control thermostat 1 is connected with the roasting cup assembly of post bake, the pressurized air that heats in the roasting cup assembly of post bake enters by this pressure input interface in the temperature control thermostat 1, the pressure output interface of temperature control thermostat 1 is connected with thermostat pressure output unit, thermostat pressure output unit can be presented at the output pressure of temperature control thermostat 1 under the rated temperature, judge whether test passes of temperature control thermostat 1 according to shown output pressure, the concrete parts that temperature control thermostat 1 is connected with the roasting cup assembly of post bake are the filtrator of temperature control thermostat 1, this filtrator is connected with the roasting cup assembly of post bake, the pressurized air that heats in the roasting cup assembly of post bake enters the reduction valve in the temperature control thermostat 1 through this filtrator, discharge through the pressure output interface of temperature control thermostat 1 from the pressurized air that reduction valve comes out, flow to thermostat pressure output unit, be filtrator as the pressure input interface of temperature control thermostat 1, receive from the pressurized air after the roasting cup assembly heating of post bake.Temperature control thermostat 1 is prior art, and structure shown in Figure 1 in structure and the background technology is identical.
Compressed air supply unit in the present embodiment comprises pressure-regulating valve 11, tensimeter 12, baking box exterior line 13 and baking box internal duct 14, baking box exterior line 13 and baking box internal duct 14 are connected, variable valve 11 and tensimeter 12 are installed on the baking box exterior line 13, wherein, the installation site of tensimeter 12 is flowing to the place ahead that is positioned at variable valve 11 along pressurized air, pressurized air outputs to baking box internal duct 14 along baking box exterior line 13 step-down after pressure-regulating valve 11 is regulated, tensimeter 12 is used for the compressed-air actuated pressure of monitoring output, baking box internal duct 14 is metal hard tube pipeline, and pressurized air enters the roasting cup assembly of post bake penetrate the baking oven 27 of high temperature baking box 26 along the metal hard tube after; High temperature baking box 26 is turbofan pressure level air-supply circulation baking box, adopt the PID+S.S.R type of heating, the air themperature of inner baking oven can be heated to 500 ℃, power supply adopts the input voltage of 380VAC or 220V all can, high temperature baking box 26 has built-in baking oven 27, a through hole is offered in the upper top panel middle of high temperature baking box 26, this through hole directly is connected with the burner hearth of baking oven 27, namely this through hole is the case mouth of high temperature baking box, also be the thorax mouth of burner hearth simultaneously, high temperature baking box 26 encloses this through hole is welded with an annular in the mode that embeds sheet metal 15 at upper top panel ring, the upper surface of sheet metal 15 is mutually concordant with the upper top panel of high temperature baking box 26, the middle of sheet metal 15 offers a through hole, the through hole of sheet metal 15 is identical with the hole size of high temperature baking box 26, the roasting cup assembly coupling of sheet metal 15 and post bake, both use screw to fix, and high-temperature seal ring seals; The roasting cup assembly of post bake comprises the roasting cup 16 of post bake and metal gas circuit adapter 17, the roasting cup 16 of post bake is T type hollow circuit cylinder barrel structure, roasting cup 16 vertical outstanding being contained in the high temperature baking box 26 of post bake, the roasting cup 16 of post bake has T type top and cup, the T type top of the roasting cup 16 of post bake is fixedly mounted on the sheet metal 15 by screw, and adopt high-temperature seal ring to seal, the cup of the roasting cup 16 of post bake stretches into downwards in the burner hearth of baking oven 27, the roasting cup 16 of post bake is installed the through hole of back T type top shutoff high temperature baking box 26, the cup of the roasting cup 16 of post bake can adopt prismatic ganoid cylindrical tube, the surface that also can adopt variable cross section is the cylindrical tube of convex-concave structure, such as Fig. 8, structure shown in Figure 9, the cup of the roasting cup 16 of post bake evenly offers a plurality of annular grooves vertically in outside wall surface, to increase heat interchanging area.The bottom of cup middle of the roasting cup 16 of post bake offers tapped through hole, the center line of the roasting cup 16 of the center line of tapped through hole and post bake coincides, metal gas circuit adapter 17 has externally threaded joint for middle passage, the outside of offering perforation, metal gas circuit adapter 17 is screwed onto in the tapped through hole, baking box internal duct 14 is passed the burner hearth that high temperature baking box 26 enters baking oven 27, be connected with the air intake opening of metal gas circuit adapter 17, the gas outlet of metal gas circuit adapter 17 is connected with the cup of the roasting cup 16 of post bake; Thermostat card extender assembly comprises temperature control thermostat card extender 18 and temp probe adapter 19, temperature control thermostat card extender 18 is fixedly mounted on the T type top of the roasting cup 16 of post bake by screw, and the rim of a cup of the roasting cup 16 of shutoff post bake, offer temperature control thermostat mounting hole 181 and taper pipe thread hole 182 on the temperature control thermostat card extender 18, wherein, temperature control thermostat mounting hole 181 is unthreaded hole, be used for installing temperature control thermostat 1, temperature control thermostat 1 is installed its pressure input interface of back and is connected with the roasting cup 16 of post bake, so that the pressurized air from the roasting cup 16 of post bake enters in the temperature control thermostat 1 by this pressure input interface, concrete syndeton is: after temperature control thermostat 1 is installed in temperature control thermostat mounting hole 181, its filtrator is connected with the roasting cup 16 of post bake, so that from after the pressurized air of heating is by this filtrator, entering in the temperature control thermostat 1 of the roasting cup 16 of post bake, temperature control thermostat 1 adopts screw to be fixedly mounted on the temperature control thermostat card extender 18, and seal by high-temperature seal ring, temp probe adapter 19 is the middle passage of perforation of offering, the outside has the joint of externally threaded taper, and this temp probe adapter 19 is screwed onto in the taper pipe thread hole 182; The monitoring temperature instrument comprises temp probe 20, thermometer 21 and is connected lead 22, temp probe 20 is inserted on the temp probe adapter 19, temp probe 20 extend in the roasting cup 16 of post bake after passing the passage of offering in the middle of the temp probe adapter 19, and it is mutually concordant with adjustment bar 2 bottoms of temperature control thermostat 1, the temperature information that temp probe 20 senses sends thermometer 21 demonstrations to through connecting lead 22, to obtain the temperature of the roasting cup of post bake 16 compressed airs; Thermostat pressure output unit comprises connecting line 25, tensimeter 24 and metering hole 23, connecting line 25 is metal wire net flexible hose, the inlet end of connecting line 25 is connected with the pressure output interface of temperature control thermostat, metering hole 23 is the pore of 1mm for diameter, metering hole 23 is positioned at the outlet side of connecting line 25, the delivery air of temperature control thermostat is discharged into outside atmosphere behind connecting line 25 and metering hole 23, tensimeter 24 is installed on the connecting line 25, the installation site of tensimeter 24 is flowing to the rear that is positioned at metering hole 23 along pressurized air, and the output pressure of temperature control thermostat under rated temperature shows by tensimeter 24.
In the present embodiment, baking box internal duct 14 preferred spiral pipe or spiral tubes are sent into the roasting cup 16 of post bake again after pressurized air is preheated.
The method of testing of above-mentioned aircraft temperature control thermostat, this method comprises the steps:
1) post bake is baked the through hole that cup assembly passes middle, high temperature baking box 26 top, the T type top of the roasting cup 16 of post bake is fixedly mounted on the sheet metal 15 in the high temperature baking box 26 by screw, and adopt high-temperature seal ring to seal, first-class moment, the cup of the roasting cup 16 of post bake stretches into downwards in the burner hearth of the baking oven 27 that is built in the high temperature baking box 26, the roasting cup 16 of post bake is installed the through hole of back T type top shutoff high temperature baking box 26, in the bottom of the roasting cup 16 of post bake metal gas circuit adapter 17 is installed, the gas outlet of metal gas circuit adapter 17 is connected with the cup of the roasting cup 16 of post bake;
2) thermostat card extender assembly is installed on the roasting cup of post bake, high-temperature seal ring seals, and uses screw fastening, first-class moment;
3) temp probe 20 of monitoring temperature instrument is installed to the temp probe adapter 19 of thermostat card extender assembly, and connects temp probe 20 and thermometer 21 with connecting lead 22;
4) temperature is controlled thermostat and be installed to thermostat card extender assembly, high-temperature seal ring seals, and uses screw fastening, first-class moment;
5) at the output pressure port of temperature control thermostat thermostat pressure output unit is installed, is used for being presented at the output pressure of temperature control thermostat under the rated temperature, judge whether test passes of temperature control thermostat according to the output pressure that shows;
6) compressed air supply unit is communicated with the metal gas circuit adapter 17 that post bake is baked cup assembly, pressurized air enters after by metal gas circuit adapter 17 in the roasting cup 16 of post bake, and regulate compressed-air actuated output pressure, the air pressure value that shown compressed air supply unit is supplied with on tensimeter 12 is 42.06~44.96psig;
7) open the gauge tap such as power switch, heater switch, air blast switch of high temperature baking box 26;
8) preset temperature value of debugging high temperature baking box 26, thermometer 21 temperature displayed values up to the monitoring temperature instrument are 210 ± 1 ℃, in this temperature value scope, kept 15 minutes, when this temperature range is maintained to the 10th minute, to the holding screw of the roasting cup assembly of thermostat card extender assembly and post bake again in accordance with regulations moment tighten, and to the holding screw of temperature control thermostat and thermostat card extender assembly again in accordance with regulations moment tighten;
9) temperature value of record thermometer 21;
10) regulate the distance of the mating surface of adjustment bar and valve seat in the temperature control thermostat, obtaining temperature control thermostat by thermostat pressure output unit is that temperature value is that output pressure under 210 ± 1 ℃ is 5.7~5.903psig in rated temperature;
11) observe the output pressure that temperature is controlled thermostat after 15 minutes again, determine that it also is stabilized in 5.7~5.903psig;
12) increase the air pressure that compressed air supply unit is supplied with, make compressed air pressure be output as 58psig;
13) preset temperature value of debugging high temperature baking box is 210 ± 1 ℃ up to the thermometer 21 temperature displayed values of monitoring temperature instrument, keeps 15 minutes in this temperature value scope;
14) be sure of that it is 6.1~6.96psig that temperature is controlled the output pressure of thermostat;
15) temperature value of record high temperature oven temperature table;
16) observe the output pressure that temperature is controlled thermostat after 15 minutes, determine that it also is stabilized in 6.1~6.96psig;
17) reduce compressed air pressure and be output as 29psig;
18) preset temperature value of debugging high temperature baking box is 210 ± 1 ℃ up to thermometer 21 displayed values of monitoring temperature instrument, keeps 15 minutes;
19) be sure of that it is 4.74~5.37psig that temperature is controlled the output pressure of thermostat;
20) temperature value of record high temperature oven temperature table;
21) observe the output pressure that temperature is controlled thermostat after 15 minutes, determine that it also is stabilized in 4.74~5.37psig;
22) increase compressed air pressure and be output as 43.5psig;
23) preset temperature value of debugging high temperature baking box is 210 ± 1 ℃ up to thermometer 21 displayed values of monitoring temperature instrument, keeps 15 minutes;
24) be sure of that it is 5.69~5.98psig that temperature is controlled the output pressure of thermostat;
25) temperature value of record high temperature oven temperature table;
26) observe the output pressure that temperature is controlled thermostat after 15 minutes, determine that it also is stabilized in 5.69~5.98psig;
27) preset temperature value of debugging high temperature baking box is 260 ± 1 ℃ up to thermometer 21 displayed values of monitoring temperature instrument, keeps 20 minutes;
28) be sure of that it is 10.15~12.33psig that temperature is controlled the output pressure of thermostat;
29) temperature value of record high temperature oven temperature table;
30) observe the output pressure that temperature is controlled thermostat after 20 minutes, determine that it also is stabilized in 10.15~12.33psig;
31) preset temperature value of debugging high temperature baking box is 210 ± 1 ℃ up to thermometer 21 displayed values of monitoring temperature instrument, keeps 15 minutes;
32) be sure of that it is 5.8 ± 0.29psig that temperature is controlled the output pressure of thermostat;
33) temperature value of record high temperature oven temperature table;
34) observe the output pressure that temperature is controlled thermostat after 15 minutes, determine that it also is stabilized in 5.8 ± 0.29psig;
35) if above-mentioned all test results are qualified, show that then temperature control thermostat is qualified, temperature is controlled thermostat return installation continuation use.

Claims (8)

1. the test macro of aircraft temperature control thermostat, it is characterized in that: this test macro comprises compressed air supply unit, the high temperature baking box, post bake is baked cup assembly, thermostat card extender assembly, monitoring temperature instrument and thermostat pressure output unit, the roasting cup assembly of described post bake is installed in the high temperature baking box, described compressed air supply unit is connected with the roasting cup assembly of described post bake after stretching into the high temperature baking box, carry pressurized air to the roasting cup assembly of post bake, described high temperature baking box heats the pressurized air that enters the roasting cup assembly of post bake, described thermostat card extender assembly is installed in the top of the roasting cup assembly of described post bake, be used for carrying temperature control thermostat and connect described monitoring temperature instrument, described monitoring temperature instrument can be monitored the temperature of the roasting cup assembly compressed air of post bake, the pressure input interface of described temperature control thermostat is connected with the roasting cup assembly of described post bake, the pressurized air that heats in the roasting cup assembly of post bake enters by this pressure input interface in the temperature control thermostat, the pressure output interface of temperature control thermostat is connected with described thermostat pressure output unit, described thermostat pressure output unit can be presented at the output pressure of the control of temperature under rated temperature thermostat, judges whether test passes of temperature control thermostat according to shown output pressure.
2. aircraft temperature according to claim 1 is controlled the test macro of thermostat, it is characterized in that: described compressed air supply unit comprises pressure-regulating valve (11), tensimeter (12), baking box exterior line (13) and baking box internal duct (14), described baking box exterior line (13) and baking box internal duct (14) are connected, variable valve (11) and tensimeter (12) are installed on the baking box exterior line (13), wherein, the installation site of tensimeter (12) is flowing to the place ahead that is positioned at variable valve (11) along pressurized air, pressurized air outputs to baking box internal duct (14) along described baking box exterior line (13) step-down after described pressure-regulating valve (11) is regulated, described tensimeter (12) is used for the compressed-air actuated pressure of monitoring output, and pressurized air enters the roasting cup assembly of post bake penetrate the baking oven (27) of high temperature baking box (26) along baking box internal duct (14) after; Described high temperature baking box (26) has built-in baking oven (27), a through hole is offered in the upper top panel middle of high temperature baking box (26), this through hole directly is connected with the burner hearth of baking oven (27), described high temperature baking box (26) encloses the sheet metal (15) that this through hole is provided with an annular at upper top panel ring, and the middle of sheet metal (15) offers a through hole; The roasting cup assembly of described post bake comprises the roasting cup of post bake (16) and metal gas circuit adapter (17), the roasting cup of post bake (16) is T type hollow circuit cylinder barrel structure, the roasting cup of described post bake (16) is outstanding being contained in the high temperature baking box (26) vertically, the roasting cup of post bake (16) has T type top and cup, the T type top of the roasting cup of post bake (16) is fixedly mounted on the described sheet metal (15) by screw, and adopt high-temperature seal ring to seal, the cup of the roasting cup of post bake (16) stretches into downwards in the burner hearth of baking oven (27), the roasting cup of post bake (16) is installed the through hole of back T type top shutoff high temperature baking box (26), the bottom of cup middle of the roasting cup of post bake (16) offers tapped through hole, described metal gas circuit adapter (17) is the middle passage of perforation of offering, the outside has externally threaded joint, metal gas circuit adapter (17) is screwed onto in the described tapped through hole, described baking box internal duct (14) is passed the burner hearth that high temperature baking box (26) enters baking oven (27), be connected with the air intake opening of described metal gas circuit adapter (17), the gas outlet of metal gas circuit adapter (17) is connected with the cup of the roasting cup of post bake (16); Described thermostat card extender assembly comprises temperature control thermostat card extender (18) and temp probe adapter (19), described temperature control thermostat card extender (18) is fixedly mounted on the T type top of the roasting cup of post bake (16), and the rim of a cup of the roasting cup of shutoff post bake (16), offer temperature control thermostat mounting hole (181) and taper pipe thread hole (182) on the temperature control thermostat card extender (18), wherein, temperature control thermostat mounting hole (181) is unthreaded hole, be used for installing temperature control thermostat, temperature control thermostat is installed its pressure input interface of back and is connected with the roasting cup of described post bake (16), described temp probe adapter (19) is the middle passage of perforation of offering, the outside has the joint of externally threaded taper, and this temp probe adapter (19) is screwed onto in the described taper pipe thread hole (182); Described monitoring temperature instrument comprises temp probe (20), thermometer (21) and is connected lead (22), described temp probe (20) is inserted on the described temp probe adapter (19), temp probe (20) extend in the roasting cup of described post bake (16) after passing the passage of offering in the middle of the temp probe adapter (19), the temperature information that temp probe (20) senses sends described thermometer (21) to through described connection lead (22) and shows, to obtain the temperature of the roasting cup of post bake (16) compressed air; Described thermostat pressure output unit comprises connecting line (25), tensimeter (24) and metering hole (23), the inlet end of connecting line (25) is connected with the pressure output interface of temperature control thermostat, metering hole (23) is positioned at the outlet side of connecting line (25), the delivery air of temperature control thermostat is discharged into outside atmosphere behind described connecting line (25) and metering hole (23), described tensimeter (24) is installed on the described connecting line (25), the installation site of tensimeter (24) is flowing to the rear that is positioned at metering hole (23) along pressurized air, and the output pressure of temperature control thermostat under rated temperature shows by tensimeter (24).
3. aircraft temperature according to claim 2 is controlled the test macro of thermostat, it is characterized in that: described sheet metal (15) is welded on high temperature baking box (26) on the upper top panel in the mode that embeds, and the upper surface of described sheet metal (15) is mutually concordant with the upper top panel of high temperature baking box (26).
4. aircraft temperature according to claim 2 is controlled the test macro of thermostat, it is characterized in that: the cup of the roasting cup of described post bake (16) is prismatic cylindrical tube.
5. aircraft temperature according to claim 2 is controlled the test macro of thermostat, it is characterized in that: the cup of the roasting cup of described post bake (16) evenly offers a plurality of annular grooves vertically in outside wall surface, to increase heat interchanging area.
6. aircraft temperature according to claim 2 is controlled the test macro of thermostat, it is characterized in that: the center line of the roasting cup of the center line of the tapped through hole that the bottom of cup middle of the roasting cup of described post bake (16) is offered and post bake (16) coincides.
7. aircraft temperature according to claim 2 is controlled the test macro of thermostat, it is characterized in that: described baking box internal duct (14) is metal hard tube pipeline, this metal hard tube pipeline is spiral pipe or spiral tube, sends into the roasting cup of post bake (16) after pressurized air is preheated again.
8. aircraft temperature according to claim 2 is controlled the test macro of thermostat, and it is characterized in that: described connecting line (25) is metal wire net flexible hose.
CN 201320053965 2013-01-30 2013-01-30 Test system for testing temperature control thermostat of airplane Withdrawn - After Issue CN203070096U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103135544A (en) * 2013-01-30 2013-06-05 广州飞机维修工程有限公司 Test system of plane temperature control thermostat and test method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103135544A (en) * 2013-01-30 2013-06-05 广州飞机维修工程有限公司 Test system of plane temperature control thermostat and test method thereof
CN103135544B (en) * 2013-01-30 2014-11-05 广州飞机维修工程有限公司 Test system of plane temperature control thermostat and test method thereof

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