CN203052152U - Thin oil automatic concentration lubricating system of rocker arm of coal cutter - Google Patents
Thin oil automatic concentration lubricating system of rocker arm of coal cutter Download PDFInfo
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- CN203052152U CN203052152U CN 201220719318 CN201220719318U CN203052152U CN 203052152 U CN203052152 U CN 203052152U CN 201220719318 CN201220719318 CN 201220719318 CN 201220719318 U CN201220719318 U CN 201220719318U CN 203052152 U CN203052152 U CN 203052152U
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- oil
- rocker arm
- lubricating
- coal cutter
- rocking arm
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Abstract
The utility model relates to a component of a coal cutter, in particular to a thin oil automatic concentration lubricating system of a rocker arm of the coal cutter. The thin oil automatic concentration lubricating system of the rocker arm of the coal cutter solves the problems that an existing rocker arm of the coal cutter is poor in lubricating effect, and automatic, quantified and accurate lubrication can not be carried out on each heavy-load friction pair of the rocker arm. The thin oil automatic concentration lubricating system of the rocker arm of the coal cutter comprises a rocker arm shell body, a lubricating oil pump and a multi-stage gear transmission mechanism including a second transmission shaft, wherein an inner cavity of the rocker arm shell body serves as a lubricating oil tank, the lubricating oil pump is installed outside the rocker arm shell body and is connected with a rotary drum side of the second transmission shaft, an oil suction port and an oil discharging port are formed in the rocker arm shell body, an oil inlet of the lubricating oil pump is communicated with the oil suction port through an oil inlet pipe, an adjustable distributor is arranged on an oil outlet pipe, and an LQ pipeline type oil flow indicator is additionally arranged in the position of an oil outlet of the adjustable distributor. The thin oil automatic concentration lubricating system of the rocker arm of the coal cutter is simple in structure, reasonable in design, and simple and convenient to operate, improves the quality and intelligence degree of the coal cutter, lowers the failure rate of the coal cutter, enables the structure of the coal cutter to be more reasonable, enables the reliability of the coal cutter to be high, and is energy-saving, environment-friendly, and wide in application range.
Description
Technical field
The utility model relates to a kind of coal winning machine parts, is specially a kind of rocker arm of coal mining machine thin oil automatic centralized lubrication system.
Background technique
Along with progressively raising and the intelligent level fast development trend of coal winning machine functional reliability, be necessary the coal winning machine lubrication system is proposed higher requirement.Because coal winning machine is under the coal mine for a long time, the working environment very severe, characteristics such as surrounding space is narrow and small, dust is many, flame proof condition harshness, coal winning machine body structure compactness, the load of rocking arm cut are big, thus to each kinetic friction pair of rocker arm of coal mining machine carry out automatically, rationally, lubricatedly just seem very necessary accurately.And coal winning machine carried out emphasis and the difficult point that auto lube also is present stage.
Coal winning machine when carrying out cut in the rocking arm each gear and bearing load huge, original splashing thin oil lubricant is heightened the rear section friction pair when left and right sides rocking arm and is in lubricant oil liquid level top and can't lubricates, can't satisfy the reliability of the high-power big mining height of coal winning machine, to sum up reason be necessary to left and right sides rocking arm carry out automatically, rationally, accurate thin oil lubricant.
At present domestic thin oil lubricant to rocker arm of coal mining machine is to adopt splash system lubrication mostly, heightens the rear section friction pair when left and right sides rocking arm like this and is in lubricant oil liquid level top and will lubricates, and can't satisfy the reliability of the high-power big mining height of coal winning machine.Be to utilize hydraulic oil or emulsified liquid to drive oil hydraulic motor to drive lubricant pump to each friction pair fuel feeding of rocker arm of coal mining machine in addition, this mode is owing to will control the flow direction and the break-make of hydraulic oil or emulsified liquid, must adopt that explosion-proof solenoid valve is this to be related to electric device and increase electric control element and the PLC program, and can produce fluctuation to pressure, the flow of coal-mining machine hydraulic system, have a strong impact on normally heightening and coal winning machine driven, brake of rocker arm of coal mining machine cylinder.The rotating speed of uncontrollable oil hydraulic motor when adopting the fluid motor-driven lubricant pump simultaneously, also with regard to the rotating speed of uncontrollable pump with to oil mass, thus can't quantitative lubricating.In a word, existing lubrication system can't realize to each kinetic friction pair of rocker arm of coal mining machine carry out automatically, rationally, accurate lubricated.
Summary of the invention
The utility model is to adopt splash system lubrication for the thin oil lubricant that solves existing rocker arm of coal mining machine mostly, exist lubrication effect poor, can't carry out automatically each heavy duty friction pair of rocking arm, quantitatively, accurate lubricated problem, a kind of rocker arm of coal mining machine thin oil automatic centralized lubrication system is provided.
The utility model is to adopt following technological scheme to realize: rocker arm of coal mining machine thin oil automatic centralized lubrication system, comprise rocking arm housing, lubricating pump and be arranged in the rocking arm housing and comprise the multilevel gear drive mechanism of second transmission shaft, innovative point of the present utility model is with rocking arm housing inner chamber as lubricating oil tank, lubricating pump is installed in the rocking arm outside, and links to each other with the second transmission shaft cylinder side; Fuel outlet or inlet port that the rocking arm housing is provided with inlet port or the fuel outlet that is positioned at bottom, high speed chamber and is positioned at bottom, low speed chamber, the lubricating pump filler opening is communicated with inlet port on the rocking arm housing by oil inlet pipe, the lubricating pump oil outlet is connected with each lubricating point by oil outlet tube, adjustable distributor is installed on the oil outlet tube, and the oil outlet place of adjustable distributor sets up LQ in-line oil stream indicator.
Ball valve and filter are installed on the described oil inlet pipe, and ball valve is between filter and rocking arm housing.
Described lubricating pump is spline shaft type gear pump, and the second transmission shaft cylinder side is provided with internal spline, and lubricating pump adopts key to be connected with second transmission shaft, connects reliable.
Set up seal ring between the end cap of the described second transmission shaft cylinder side and the flange plate of lubricating pump, guarantee the sealing of rocking arm.
The structure of described adjustable distributor comprises the valve piece, is opened in a filler opening on valve piece top and the some oil outlets that are opened in valve piece bottom, be communicated with between filler opening and each oil outlet, each oil outlet is provided with the adjusting screw rod of regulating the flow size, and adjusting screw rod is provided with the locking nut fastening with the valve piece.The quantity of oil outlet can be determined according to the actual demand of lubricating point, realizes the adjusting of oil outlet oil mass size by screwing adjusting screw rod, after adjusting puts in place, fixes by locking nut.
The utility model is considered the existing irrational thin oil lubricant of rocker arm of coal mining machine, redesigned rocker arm of coal mining machine thin oil automatic centralized lubrication system, be to utilize rocking arm housing inner chamber as lubricating oil tank, utilize filter to filter out the lubricant oil that has metal granule and other impurity from the fuel tank sucking-off, utilize the direct transmission lubrication oil pump of rocking arm cylinder side second transmission shaft, and lubricating pump is external, connection and reasonable arrangement, not limited by the interior space-constrained of rocking arm housing, the vice president needs oil mass to select the gear lubrication oil pump feed of suitable fuel delivery according to friction, utilize adjustable fuel-flow divider and LQ in-line oil stream indicator reasonable distribution to enter the lubricants capacity of variant friction pair, thereby realize automatic to each heavy duty friction pair of rocker arm of coal mining machine, quantitatively, accurately lubricated;
In a word, the utility model is simple in structure, reasonable in design, easy and simple to handle, when mining for the coal seam of different angle and mining height range, can guarantee that all each driving component obtains good lubrication in the rocking arm, thereby improve the rocking arm whole reliability greatly, and energy consumption is low, quality and the intelligent degree of coal winning machine have been promoted, obviously reduce the coal winning machine rate of fault, the structure that makes coal winning machine more rationally, reliability is higher, and energy-conserving and environment-protective can extensively apply in the rocker arm of coal mining machine thin oil automatic centralized lubrication system.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the scheme of installation of lubricating pump;
Fig. 3 is the structural representation of adjustable distributor;
Fig. 4 is the sectional view of adjustable distributor;
Among the figure: 1-rocking arm housing; The 2-lubricating pump; 3-second transmission shaft; The 4-oil inlet pipe; The 5-oil outlet tube; The adjustable distributor of 6-; 7-LQ in-line oil stream indicator; The 8-ball valve; The 9-filter; The 10-end cap; The 11-seal ring; 6.1-valve piece; 6.2-filler opening; 6.3-oil outlet; 6.4-adjusting screw rod; 6.5-locking nut.
Embodiment
Rocker arm of coal mining machine thin oil automatic centralized lubrication system, as shown in Figure 1, comprise rocking arm housing 1, lubricating pump 2 and be arranged in the rocking arm housing and comprise the multilevel gear drive mechanism of second transmission shaft 3, with rocking arm housing inner chamber as lubricating oil tank, lubricating pump is installed in the rocking arm outside, and links to each other with the second transmission shaft cylinder side; Fuel outlet or inlet port that the rocking arm housing is provided with inlet port or the fuel outlet that is positioned at bottom, high speed chamber and is positioned at bottom, low speed chamber, the lubricating pump filler opening is communicated with inlet port on the rocking arm housing by oil inlet pipe 4, ball valve 8 and filter 9 are installed on the oil inlet pipe 4, ball valve is between filter and rocking arm housing, filter adopts CGQ magnetic oil suction filter, the lubricating pump oil outlet is connected with each lubricating point by oil outlet tube 5, adjustable distributor 6 is installed on the oil outlet tube, and the oil outlet place of adjustable distributor sets up LQ in-line oil stream indicator 7.
As shown in Figure 2, lubricating pump 2 is spline shaft type gear pump, and second transmission shaft, 3 cylinder sides are provided with internal spline, and lubricating pump adopts key to be connected with second transmission shaft; Set up seal ring 11 between the end cap 10 of second transmission shaft, 3 cylinder sides and the flange plate of lubricating pump.
Shown in Fig. 3,4, the structure of adjustable distributor 6 comprises valve piece 6.1, is opened in a filler opening 6.2 on valve piece top and the some oil outlets 6.3 that are opened in valve piece bottom, be communicated with between filler opening and each oil outlet, each oil outlet is provided with the adjusting screw rod 6.4 of regulating the flow size, and adjusting screw rod is provided with the locking nut 6.5 fastening with the valve piece.
The utility model is by namely well-designed to rocker arm of coal mining machine thin oil automatic centralized lubrication system:
1, the setting of fuel tank
With each rocking arm housing inner chamber as lubricating oil tank.
2, inlet port setting
The rocking arm inlet port of adopting day-coal is arranged on bottom, high speed chamber, the rocking arm inlet port of adopting lower floor's coal is arranged on the bottom in low speed chamber, the interchangeability of considering left and right sides rocking arm then all can arrange inlet port in the high, low speed chamber, but the on-the-spot fuel outlet that can stop up when flatly it being drained the oil as rocking arm.
3, oil pump setting
Select spline shaft type gear pump for use and link to each other with the second transmission shaft cylinder side of processing internal spline, the driving cog wheel pump fuel feeding that turns round when second transmission shaft rotates, the second transmission shaft cylinder side end cap add the O RunddichtringO and link to each other with the gear pump adpting flange and guarantee the sealing of rocking arm.Because the second transmission shaft rotating speed is determined, probably is 1000r/min, under this rotating speed, both guaranteed the charge oil pressure of gear lubrication pump, can prolong its working life again, the vice president needs oil mass can select the gear lubrication pump of suitable fuel delivery according to friction, thereby realizes automatic, quantitative oil supply.
4, the filtration of lubrication system
Increase little CGQ magnetic oil suction filter and the ball valve of volume near the rocking arm inlet port, but consider that more renew cartridge is convenient with maintenance, ball valve will be added in into filter side.
5, the calculating of lubricant oil, accurately distribution and metering
Each friction pair needs oil mass can utilize the corresponding form in related domain, figure and formula to calculate.Because to each friction pair fuel delivery difference, so increase adjustable fuel-flow divider at the lubricant pump oil outlet.Each oil outlet of distributor increase LQ in-line oil stream indicator can be intuitively metered fuel charge amount accurately.Adjust the accurate oil supply that adjustable fuel-flow divider is realized each friction pair by observing each friction pair oil stream indicator.
Rocker arm of coal mining machine thin oil automatic centralized lubrication system designs through this: the first, owing to coal winning machine body structure compactness, and utilize rocking arm housing inner chamber as lubricating oil tank, need not to take the confined space in each chamber of coal winning machine body.The second, the setting of inlet port does not influence the interchangeability of left and right sides rocking arm.Left and right sides rocking arm such as need exchange, and only the inlet port of lubrication system need be connected with the salty new layout of lubricant oil.Three, utilize second transmission shaft driving cog wheel pump running fuel feeding, charge oil pressure, stability of flow, and meet the energy-saving and environmental protection requirement.Four, utilize CGQ magnetic oil suction filter to filter out the lubricant oil that has metal granule and other impurity from the fuel tank sucking-off, effectively protected lubricating pump and promoted the turbidity test of the lubricant oil that enters each lubricating point.Five, increase the lubricants capacity that adjustable fuel-flow divider and LQ in-line oil stream indicator can reasonable distribution enters variant friction pair, avoid blindly lubricated.Fluid is in flowing state during six, owing to self oiling, and institute is so that the better cutting oil of cooler.Seven, basis
Formula (Q-flow L/min, P-pressure MPa, η-total efficiency coefficient 0.85), load P is very little when feeding lubricating point owing to lubricant oil, so the total output of above automatic centralized lubrication system can be very little, variation can exert an influence hardly for rocking arm cut watt level.And only rotate at coal mining machine roller that lubricant pump just turns round when carrying out cut, meet very much energy conservation and environment protection.Eight, lubrication system architecture compactness, lubrication effect is accurately reasonable.Therefore, the utility model can extensively apply in the rocker arm of coal mining machine thin oil automatic centralized lubrication system, and can promote at the coal winning machine traveling gear, promote quality and the intelligent degree of coal winning machine, obviously reduce the coal winning machine rate of fault, the structure that makes coal winning machine more rationally, reliability is higher, and energy-conserving and environment-protective.
Claims (5)
1. rocker arm of coal mining machine thin oil automatic centralized lubrication system, comprise rocking arm housing (1), lubricating pump (2) and be arranged in the rocking arm housing and comprise the multilevel gear drive mechanism of second transmission shaft (3), it is characterized in that with rocking arm housing inner chamber as lubricating oil tank, lubricating pump is installed in the rocking arm outside, and links to each other with the second transmission shaft cylinder side; Fuel outlet or inlet port that the rocking arm housing is provided with inlet port or the fuel outlet that is positioned at bottom, high speed chamber and is positioned at bottom, low speed chamber, the lubricating pump filler opening is communicated with inlet port on the rocking arm housing by oil inlet pipe (4), the lubricating pump oil outlet is connected with each lubricating point by oil outlet tube (5), adjustable distributor (6) is installed on the oil outlet tube, and the oil outlet place of adjustable distributor sets up LQ in-line oil stream indicator (7).
2. rocker arm of coal mining machine thin oil automatic centralized lubrication system according to claim 1 is characterized in that ball valve (8) and filter (9) are installed on the oil inlet pipe (4), and ball valve is between filter and rocking arm housing.
3. rocker arm of coal mining machine thin oil automatic centralized lubrication system according to claim 1 and 2 is characterized in that lubricating pump (2) is spline shaft type gear pump, and second transmission shaft (3) cylinder side is provided with internal spline, and lubricating pump adopts key to be connected with second transmission shaft.
4. rocker arm of coal mining machine thin oil automatic centralized lubrication system according to claim 1 and 2 is characterized in that setting up seal ring (11) between the flange plate of the end cap (10) of second transmission shaft (3) cylinder side and lubricating pump.
5. rocker arm of coal mining machine thin oil automatic centralized lubrication system according to claim 1 and 2, some oil outlets (6.3) that the structure that it is characterized in that adjustable distributor (6) comprises valve piece (6.1), is opened in a filler opening (6.2) on valve piece top and is opened in valve piece bottom, be communicated with between filler opening and each oil outlet, each oil outlet is provided with the adjusting screw rod (6.4) of regulating the flow size, and adjusting screw rod is provided with the locking nut fastening with the valve piece (6.5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220719318 CN203052152U (en) | 2012-12-24 | 2012-12-24 | Thin oil automatic concentration lubricating system of rocker arm of coal cutter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220719318 CN203052152U (en) | 2012-12-24 | 2012-12-24 | Thin oil automatic concentration lubricating system of rocker arm of coal cutter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203052152U true CN203052152U (en) | 2013-07-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220719318 Expired - Fee Related CN203052152U (en) | 2012-12-24 | 2012-12-24 | Thin oil automatic concentration lubricating system of rocker arm of coal cutter |
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| Country | Link |
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| CN (1) | CN203052152U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103047527A (en) * | 2012-12-24 | 2013-04-17 | 太重煤机有限公司 | Automatic central thin oil lubrication system for shearer rockers |
| CN109236800A (en) * | 2018-10-23 | 2019-01-18 | 珠海格力智能装备有限公司 | Oil piping system and testing machine with it |
-
2012
- 2012-12-24 CN CN 201220719318 patent/CN203052152U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103047527A (en) * | 2012-12-24 | 2013-04-17 | 太重煤机有限公司 | Automatic central thin oil lubrication system for shearer rockers |
| CN103047527B (en) * | 2012-12-24 | 2016-04-20 | 太重煤机有限公司 | Rocker arm of coal mining machine thin oil automatic centralized lubrication system |
| CN109236800A (en) * | 2018-10-23 | 2019-01-18 | 珠海格力智能装备有限公司 | Oil piping system and testing machine with it |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130710 Termination date: 20161224 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |