CN203049156U - Special device for novel weaving production line of glass fiber hydraulic loom - Google Patents
Special device for novel weaving production line of glass fiber hydraulic loom Download PDFInfo
- Publication number
- CN203049156U CN203049156U CN2012204994173U CN201220499417U CN203049156U CN 203049156 U CN203049156 U CN 203049156U CN 2012204994173 U CN2012204994173 U CN 2012204994173U CN 201220499417 U CN201220499417 U CN 201220499417U CN 203049156 U CN203049156 U CN 203049156U
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- glass fiber
- production line
- warping
- roll
- cotton cloth
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The utility model belongs to novel weaving processes of glass fiber hydraulic looms and special devices for weaving production lines of the novel weaving processes in the technical field of glass fiber cloth manufacturing. The novel weaving process of the glass fiber hydraulic loom comprises the following steps of high-precision melting of crystal balls, wire drawing in large package, warp and weft yarn twisting, and carding, and large-package warp beams are formed after a warping machine is subjected to a certain of variable-frequency tension. Therefore, the energy source consumption and the production cost are saved, and the hydraulic loom can conveniently produce high-yield and high-quality products.
Description
Technical field
The present invention relates to that glass fiber wire-drawing, sizing agent special are handled, twisted thread, warping, the new technology of weaving cotton cloth and special equipment thereof.
Background technology
Glass fibre weaving process and the production line special equipment thereof that generally uses is at present:
Wire drawing: 1, the life-span in furnace life has only about 6 months, the precursor number floats ± 5tex, and silk footpath deviation is big.
2, deep trouth platinum-rhodium alloy bushing 680 gram/pieces, use noble metal amount big.
3, the little length of bobbins is 112 centimetres, creeling rate height, and the waste of bottom silk is big.
4, environment in deep distress is poor.
5, sizing agent is handled: industry operation lousiness is big, and difficulty of weaving is big, and dust is many.
Twist thread: 1,150B-I type car list is twisted with the fingers 0.3 kilogram/ingot of moulding, 0.6 kilogram/ingot of 150B-II type car plying moulding marketable yarn, and the little use number of turnover of spool is many, and the waste of bottom silk is big.
Warping: 1, adopt 5 rod tension force, diameter of axle size speed of beaming changes greatly, and the tension force size is difficult to adjust.
2, bakelite polishing disc tension device on the creel, absorption coiling lousiness easy to wear, two post velocities of rotation are frayed and refuse yarn influence variation is big, cause the tension force inequality.
3, no automatic menelipsis device, Yi Quejing influences full-automatic loom production, influences fabric quality.
Weave cotton cloth: 1, latitude: limited by the shuttle magazine, 0.1 kilogram of weft yarn content changes yarn frequency height, and shutdown is many, influences product quality and output, and the yarn utilization rate is low.
2, warp: with through the axle size, the manpower adjustment often occurs through axle tension force inequality through line tension.
3,1511 loom maximum speeds are 100 rev/mins, and highly energy-consuming, excessive risk Workflow shuttle, dust are many, inefficiency, output 30-40 rice/class.
Summary of the invention
The objective of the invention is to propose a kind of novel glass fiber water jet looms production line special equipment of weaving cotton cloth, by process innovation reach consumption reduction, synergy, reduction staff labor intensity, improve working environment, process quality guarantees to improve product quality and yield to high-efficiency water-spraying loom remodeling.
Specifically, the novel glass fiber water jet looms production line special equipment of weaving cotton cloth, it is characterized in that air pressure rod and rubber guide rod that warping machines uses air to exert pressure make up as the carry-over pinch rolls group, also has wind-up roll simultaneously, between carry-over pinch rolls group and wind-up roll, also be provided with backing roll, also be connected frequency converter on rubber guide rod and the wind-up roll respectively and be used for adjusting tension force and keep constant.
Described warping machines, its warping Creel tensioner are the adjustable wear-resisting magnesia tensioners that do not rotate of two posts; And the warping creel adds automatic stop arrangement.
The described novel glass fiber water jet looms bushing in the apparatus for production line of weaving cotton cloth is characterized in that the bushing groove depth is 1.7 ± 0.2mm, and thickness of electrode 1 ± 0.1mm.
Technology of the present invention is glass marble through high accuracy fusing, large package wire drawing, twists with the fingers into warp thread and weft yarn, warping machines by certain frequency conversion tension force, be carded to large package through axle, energy resource consumption and production cost have been saved, in order to water jet looms production high yield, high-quality product.
Description of drawings
Fig. 1 is process chart of the present invention.
Fig. 2 is warping machines tension adjustment part fundamental diagram of the present invention.
Description of reference numerals: 1-carry-over pinch rolls, 2-rolling.
The specific embodiment
Provided glass fibre as Fig. 1 and made the implementing process flow process, the present invention has mainly made improvement to following operation:
Wire-drawing process: 1, adopt the temperature controller of Japanese import to be used for the control of fiber drawing furnace temperature, electrode and the bushing temperature difference are stabilized in 1-2 degree, realized that the wire drawing life-span in furnace life extended to 10-12 months from 6 months, precursor number number uniformity is accurate to ± 2tex from ± 5tex, and this operation main feature is that control electrode and the bushing temperature difference are constant.
2, deep trouth platinum-rhodium alloy bushing, the deep trouth 2.7mm groove 1.7mm that shoals, thick 2.5 mm of electrode become 1 mm, noble metal amount is reduced to 460 gram/pieces, and cost of investment reduces by 30%, by 450,000 yuan of/kilogram calculating, every year turnover is once saved 90,000 yuan/platform of investment, and 80 namely year is saved 7,200,000 yuan of investments.
3, bobbins length lengthens and becomes 165 ± 0.5 centimetres, and other machinery is constant, and the bobbins turnover rate reduces by 30%, and the bottom waste silk reduces by 30%, 200,000 yuan of year saving.
4, introduce air conditioner, outdoor air is distributed through water-cooled send into the employee operation area, avoid the high temperature occupational hazards, the environment purification quality.
5, sizing agent treatment formulations change: stearic acid in the component is replaced by vegetable oil acid 1.0%, helps emulsification, increase lubricated long-lasting.Increase dibutylester 0.4% glass fragility is become plasticity.Increase 1631(antistatic agent, trade name) 0.1% antistatic, reduce covering feed carrier, thereby increased the ABRASION RESISTANCE of yarn, no wool yarn is easily weaved.
Warping process: 1, five rod tension force are become two frequency converters and air pressure rod and guide rod, realized the constant and adjustable constant-tension of diameter of axle size speed.
2, the warping creel becomes the adjustable wear-resisting magnesia tensioner (outsourcing piece) that do not rotate of two posts with the bakelite polishing disc tension device, has increased substantially even yarn tension, very easily weaves.
3, the warping creel has installed automatic stop arrangement (market is bought) additional, if the broken yarn line is arranged, stops automatically, in case lack warp.
The operation of weaving cotton cloth: 1, latitude: weft yarn content increases greatly, contains 18000 meters of yarn amounts, the 16 meters/pipe of can weaving cotton cloth.Weft yarn improves a lot for yarn efficient, not only improved loom efficiency but also improved the parallel utilization rate, water jet looms belongs to jet loom, be to utilize water as the wefting insertion medium, by jet water course weft yarn being produced frictional traction, is that electronic weft storage device is put latitude length introducing shed open according to the cloth cover width adjustment, because the convergence of current is good, water is also big to the weft yarn frictional traction in addition, therefore is that weft yarn flying speed, the loom speed of water jet looms occupies first of all kinds of looms.
2, warp: the package amount is big 4900 meters/spool, and consumption reduction is efficient, and opening is little, thread wear is little, adopt continuously variable transmission device, detects automatically and adjusts through line tension, and no matter the reel size does not need artificial adjustment.
3, vibrations are little, noise is low, the speed height is former loom 4 times, 400 rev/mins, output is increased to 130-160 meters, water is inhaled dust in the air and is fallen, environment purification has played unprecedented effect.
Claims (3)
1. the novel glass fiber water jet looms production line special equipment of weaving cotton cloth, it is characterized in that air pressure rod and rubber guide rod that warping machines uses air to exert pressure make up as the carry-over pinch rolls group, also has wind-up roll simultaneously, between carry-over pinch rolls group and wind-up roll, also be provided with backing roll, also be connected frequency converter on rubber guide rod and the wind-up roll respectively and be used for adjusting tension force and keep constant.
2. the novel glass fiber water jet looms as claimed in claim 1 production line special equipment of weaving cotton cloth, the warping Creel tensioner that it is characterized in that warping machines is the adjustable wear-resisting magnesia tensioners that do not rotate of two posts; And the warping creel adds automatic stop arrangement.
3. the novel glass fiber water jet looms as claimed in claim 1 production line special equipment of weaving cotton cloth, the bushing groove depth that it is characterized in that bushing is 1.7 ± 0.2mm, and thickness of electrode 1 ± 0.1mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012204994173U CN203049156U (en) | 2012-09-27 | 2012-09-27 | Special device for novel weaving production line of glass fiber hydraulic loom |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012204994173U CN203049156U (en) | 2012-09-27 | 2012-09-27 | Special device for novel weaving production line of glass fiber hydraulic loom |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203049156U true CN203049156U (en) | 2013-07-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012204994173U Expired - Fee Related CN203049156U (en) | 2012-09-27 | 2012-09-27 | Special device for novel weaving production line of glass fiber hydraulic loom |
Country Status (1)
| Country | Link |
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| CN (1) | CN203049156U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102851848A (en) * | 2012-09-27 | 2013-01-02 | 凤翔县玻璃纤维有限责任公司 | Novel glass fiber water jet loom weaving production line-dedicated facility |
-
2012
- 2012-09-27 CN CN2012204994173U patent/CN203049156U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102851848A (en) * | 2012-09-27 | 2013-01-02 | 凤翔县玻璃纤维有限责任公司 | Novel glass fiber water jet loom weaving production line-dedicated facility |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130710 Termination date: 20130927 |