CN203045521U - Cylinder part external grinding jig - Google Patents

Cylinder part external grinding jig Download PDF

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Publication number
CN203045521U
CN203045521U CN201320011738.9U CN201320011738U CN203045521U CN 203045521 U CN203045521 U CN 203045521U CN 201320011738 U CN201320011738 U CN 201320011738U CN 203045521 U CN203045521 U CN 203045521U
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expansion cylinder
section
diameter
mandrel
round platform
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李广伟
王龙
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Harbin Aircraft Industry Group Co Ltd
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Harbin Aircraft Industry Group Co Ltd
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Abstract

本实用新型属于工夹具设计技术,涉及一种种圆筒零件磨外圆夹具。其特征在于:它由芯轴[1]、膨胀筒[2]和螺母[3]组成;芯轴[1]是由光轴段[1a]、圆台段[1b]和螺纹段[1c]连接组成的台阶轴,膨胀筒[2]是一个左端口敞开的圆筒,膨胀筒[2]的外圆柱面的直径与待磨削圆筒零件[4]的内孔间隙配合,膨胀筒[2]套在芯轴[1]的圆台段[1b]上,螺纹段[1c]的右端头从膨胀筒[2]右端面的中心孔伸出并与螺母[3]啮合,在膨胀筒[2]的外圆柱面上开有盲槽[2c]。本实用新型对于不同内径的圆筒形零件具有通用性,减少了夹具的数量,降低了加工成本。

Figure 201320011738

The utility model belongs to the design technology of jigs, and relates to a jig for grinding outer circles of cylindrical parts . It is characterized in that it consists of a mandrel [1], an expansion cylinder [2] and a nut [3]; the mandrel [1] is connected by an optical axis section [1a], a circular platform section [1b] and a thread section [1c] composed of step shafts, the expansion cylinder [2] is a cylinder with an open left port, the diameter of the outer cylindrical surface of the expansion cylinder [2] is matched with the inner hole clearance of the cylindrical part [4] to be ground, the expansion cylinder [2] ] set on the circular platform section [1b] of the mandrel [1], the right end of the threaded section [1c] protrudes from the center hole on the right end surface of the expansion cylinder [2] and engages with the nut [3], in the expansion cylinder [2] ] has a blind groove [2c] on the outer cylindrical surface. The utility model has universality for cylindrical parts with different inner diameters, reduces the number of clamps and reduces the processing cost.

Figure 201320011738

Description

一种圆筒零件磨外圆夹具A kind of jig for grinding outer circle of cylindrical parts

技术领域technical field

本实用新型属于工夹具设计技术,涉及一种圆筒形零件磨削外圆的定位夹具。The utility model belongs to the design technology of tool fixtures, and relates to a positioning fixture for grinding outer circles of cylindrical parts.

背景技术Background technique

机械加工领域需要加工圆筒形零件,筒形件由于内壁较薄,所以用外圆装夹的方法容易造成零件的装夹变形,用端面装夹的方法虽然可以防止装夹对零件造成的变形,但车削、磨削时对零件的径向力仍然会造成零件的加工变形。所以夹具一般采用内胀式夹紧方法。目前的一种圆筒形零件采用带锥度的芯棒定位,其缺点是:芯棒无通用性,每种零件需要一个专用芯棒,夹具数量多,增加了制造成本。In the field of mechanical processing, it is necessary to process cylindrical parts. Because the inner wall of cylindrical parts is thin, the method of clamping the outer circle is easy to cause the clamping deformation of the part. Although the method of clamping the end face can prevent the deformation of the part caused by clamping , but the radial force on the part during turning and grinding will still cause the processing deformation of the part. Therefore, the fixture generally adopts the internal expansion clamping method. A current cylindrical part uses a tapered mandrel for positioning. The disadvantages are that the mandrel has no versatility, each part needs a special mandrel, and the number of fixtures is large, which increases the manufacturing cost.

发明内容Contents of the invention

本实用新型的目的是:提出一种具有通用性的圆筒形零件磨削外圆的定位夹具,以减少夹具的数量,降低加工成本。The purpose of the utility model is to propose a universal positioning fixture for grinding the outer circle of cylindrical parts, so as to reduce the number of fixtures and reduce the processing cost.

本实用新型的技术方案是:一种圆筒零件磨外圆夹具,其特征在于:它由芯轴1、膨胀筒2和螺母3组成;芯轴1是一个台阶轴,从左到右分别是光轴段1a、圆台段1b和螺纹段1c,光轴段1a的外径大于待磨削圆筒零件4的内孔直径,并小于待磨削圆筒零件4的外圆直径,在光轴段1a的左端面有中心定位孔1d,圆台段1b的左端直径大于右端直径,圆台段1b的左端直径小于光轴段1a的直径,圆台段1b的左端与光轴段1a的右端同轴连接,圆台段1b的锥角α=12°~30°,圆台段1b的轴向长度不小于待磨削圆筒零件4的长度,螺纹段1c的左端与圆台段1b的右端同轴连接,在螺纹段1c的右端面有螺纹段中心定位孔1e,膨胀筒2是一个左端口敞开的圆筒,膨胀筒2的外圆柱面的直径与待磨削圆筒零件4的内孔间隙配合,膨胀筒2的内腔为圆台形内腔2a,圆台形内腔2a的锥角为α,圆台形内腔2a的最大内径大于芯轴1圆台段1b的中径并小于芯轴1圆台段1b的最大直径,圆台形内腔2a的最小直径小于芯轴1圆台段1b的最小直径,膨胀筒2套在芯轴1的圆台段1b上,膨胀筒2的圆台形内腔2a与芯轴1圆台段1b的圆台面贴合,在膨胀筒2的右端面上有中心孔,螺纹段1c的右端头从膨胀筒2右端面的中心孔伸出并与螺母3啮合,在膨胀筒2的外圆柱面上开有3~6条沿轴向伸展的、贯通膨胀筒2侧壁的盲槽2c,盲槽2c沿圆周均布,盲槽2c的槽口位于膨胀筒2的左边缘。The technical scheme of the utility model is: a cylindrical part grinding outer circle fixture, which is characterized in that it is composed of a mandrel 1, an expansion cylinder 2 and a nut 3; the mandrel 1 is a stepped shaft, and from left to right are The optical axis section 1a, the circular platform section 1b and the threaded section 1c, the outer diameter of the optical axis section 1a is larger than the inner hole diameter of the cylindrical part 4 to be ground, and smaller than the outer diameter of the cylindrical part 4 to be ground. The left end surface of section 1a has a central positioning hole 1d, the diameter of the left end of the circular platform section 1b is larger than the diameter of the right end, the diameter of the left end of the circular platform section 1b is smaller than the diameter of the optical axis section 1a, and the left end of the circular platform section 1b is coaxially connected with the right end of the optical axis section 1a , the cone angle α=12°~30° of the truncated truncated section 1b, the axial length of the truncated truncated section 1b is not less than the length of the cylindrical part 4 to be ground, the left end of the threaded section 1c is coaxially connected with the right end of the truncated truncated section 1b, and The right end surface of the threaded section 1c has a central positioning hole 1e for the threaded section. The expansion cylinder 2 is a cylinder with an open left port. The inner cavity of the cylinder 2 is a truncated conical inner cavity 2a, the cone angle of the truncated conical inner cavity 2a is α, and the maximum inner diameter of the truncated conical inner cavity 2a is greater than the middle diameter of the mandrel 1 conical frustum section 1b and smaller than the diameter of the mandrel 1 conical frustum section 1b The maximum diameter, the minimum diameter of the frustum-shaped inner cavity 2a is smaller than the minimum diameter of the frustum section 1b of the mandrel 1, the expansion cylinder 2 is set on the frustum section 1b of the mandrel 1, the frustum-shaped inner cavity 2a of the expansion cylinder 2 is in contact with the frustum of the mandrel 1 The round table surface of section 1b fits together, and there is a central hole on the right end surface of the expansion cylinder 2. The right end of the threaded section 1c protrudes from the central hole on the right end surface of the expansion cylinder 2 and engages with the nut 3. On the outer cylinder of the expansion cylinder 2 There are 3-6 blind grooves 2c extending axially and penetrating the side wall of the expansion cylinder 2 on the surface. The blind grooves 2c are evenly distributed along the circumference.

本实用新型的优点是:对于不同内径的圆筒形零件具有通用性,减少了夹具的数量,降低了加工成本。本实用新型通过膨胀筒的涨形作用实现了对圆筒零件的夹紧,使圆筒零件的夹紧力分布均匀,减少了圆筒零件的装夹变形,也避免了传统工艺芯轴较易磨损的缺点。该使用新型特别适用于批量生产。The utility model has the advantages that it has universality for cylindrical parts with different inner diameters, reduces the number of clamps, and reduces the processing cost. The utility model realizes the clamping of the cylindrical parts through the expansion effect of the expansion cylinder, which makes the clamping force of the cylindrical parts evenly distributed, reduces the clamping deformation of the cylindrical parts, and also avoids the difficulty of the mandrel in the traditional process. Disadvantages of wear and tear. This new type of use is particularly suitable for mass production.

附图说明Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

具体实施方式Detailed ways

下面对本实用新型做进一步详细说明。参见图1,一种圆筒零件磨外圆夹具,其特征在于:它由芯轴1、膨胀筒2和螺母3组成;芯轴1是一个台阶轴,从左到右分别是光轴段1a、圆台段1b和螺纹段1c,光轴段1a的外径大于待磨削圆筒零件4的内孔直径,并小于待磨削圆筒零件4的外圆直径,在光轴段1a的左端面有中心定位孔1d,圆台段1b的左端直径大于右端直径,圆台段1b的左端直径小于光轴段1a的直径,圆台段1b的左端与光轴段1a的右端同轴连接,圆台段1b的锥角α=12°~30°,圆台段1b的轴向长度不小于待磨削圆筒零件4的长度,螺纹段1c的左端与圆台段1b的右端同轴连接,在螺纹段1c的右端面有螺纹段中心定位孔1e,膨胀筒2是一个左端口敞开的圆筒,膨胀筒2的外圆柱面的直径与待磨削圆筒零件4的内孔间隙配合,膨胀筒2的内腔为圆台形内腔2a,圆台形内腔2a的锥角为α,圆台形内腔2a的最大内径大于芯轴1圆台段1b的中径并小于芯轴1圆台段1b的最大直径,圆台形内腔2a的最小直径小于芯轴1圆台段1b的最小直径,膨胀筒2套在芯轴1的圆台段1b上,膨胀筒2的圆台形内腔2a与芯轴1圆台段1b的圆台面贴合,在膨胀筒2的右端面上有中心孔,螺纹段1c的右端头从膨胀筒2右端面的中心孔伸出并与螺母3啮合,在膨胀筒2的外圆柱面上开有3~6条沿轴向伸展的、贯通膨胀筒2侧壁的盲槽2c,盲槽2c沿圆周均布,盲槽2c的槽口位于膨胀筒2的左边缘。Below the utility model is described in further detail. Referring to Fig. 1, a jig for grinding cylindrical parts is characterized in that it consists of a mandrel 1, an expansion cylinder 2 and a nut 3; the mandrel 1 is a stepped shaft, and from left to right are optical axis sections 1a , circular platform section 1b and thread section 1c, the outer diameter of optical axis section 1a is greater than the inner hole diameter of the cylindrical part 4 to be ground, and smaller than the outer diameter of the cylindrical part 4 to be ground, at the left end of the optical axis section 1a There is a central positioning hole 1d on the surface, the diameter of the left end of the circular platform section 1b is greater than the diameter of the right end, the diameter of the left end of the circular platform section 1b is smaller than the diameter of the optical axis section 1a, the left end of the circular platform section 1b is coaxially connected with the right end of the optical axis section 1a, and the circular platform section 1b The cone angle α=12°~30°, the axial length of the truncated section 1b is not less than the length of the cylindrical part 4 to be ground, the left end of the threaded section 1c is coaxially connected with the right end of the truncated section 1b, and the threaded section 1c There is a central positioning hole 1e in the threaded section on the right end surface. The expansion cylinder 2 is a cylinder with an open left port. The diameter of the outer cylindrical surface of the expansion cylinder 2 matches the inner hole of the cylindrical part 4 to be ground. The cavity is a truncated conical inner cavity 2a, the cone angle of the truncated conical inner cavity 2a is α, and the maximum inner diameter of the truncated conical inner cavity 2a is greater than the middle diameter of the mandrel 1 circular truncated section 1b and is less than the maximum diameter of the mandrel 1 circular truncated section 1b, the circle The minimum diameter of the frustum-shaped inner chamber 2a is smaller than the minimum diameter of the circular frustum section 1b of the mandrel 1, and the expansion cylinder 2 is sleeved on the circular frustum section 1b of the mandrel 1, and the frustum-shaped inner chamber 2a of the expansion cylinder 2 is in the same circle as the circular frustum section 1b of the mandrel 1. There is a center hole on the right end surface of the expansion cylinder 2. The right end of the threaded section 1c protrudes from the center hole on the right end surface of the expansion cylinder 2 and engages with the nut 3. There is a hole on the outer cylindrical surface of the expansion cylinder 2. 3-6 blind grooves 2c extending axially and penetrating the side wall of the expansion cylinder 2 , the blind grooves 2c are evenly distributed along the circumference, and the notches of the blind grooves 2c are located on the left edge of the expansion cylinder 2 .

为了便于取下膨胀筒2,在膨胀筒2的右端面上有一个贯通的螺纹孔2b。使用螺钉从螺纹孔2b拧入,顶住芯轴1圆台段1b的右端面,可以方便地取出膨胀筒2。In order to facilitate the removal of the expansion cylinder 2, there is a through threaded hole 2b on the right end surface of the expansion cylinder 2. Use a screw to screw in from the threaded hole 2b to withstand the right end face of the circular platform section 1b of the mandrel 1, and the expansion cylinder 2 can be easily taken out.

本实用新型的使用方法是:首先一个外圆柱面的直径与待磨削圆筒零件的内孔呈间隙配合的膨胀筒,将待磨削圆筒零件套在膨胀筒上,然后再将膨胀筒套在芯轴圆台段上筒,旋紧右端的螺母,膨胀筒的外圆柱面直径变大,将待磨削圆筒零件涨紧。这时通过芯轴两端的中心孔在磨床上定位就可以对圆筒零件进行外圆磨削了。磨削结束后,将螺钉从膨胀筒的螺纹孔拧入,顶住芯轴圆台段的右端面,取出膨胀筒。The method of using the utility model is as follows: firstly, an expansion cylinder whose diameter of the outer cylindrical surface and the inner hole of the cylindrical part to be ground are in clearance fit, the cylindrical part to be ground is set on the expansion cylinder, and then the expansion cylinder Put it on the upper cylinder of the round table section of the mandrel, tighten the nut at the right end, the diameter of the outer cylindrical surface of the expansion cylinder will become larger, and the cylindrical parts to be ground will be tightened. At this time, the cylindrical parts can be cylindrically ground by positioning the center holes at both ends of the mandrel on the grinding machine. After the grinding is finished, screw the screw in through the threaded hole of the expansion cylinder, press against the right end face of the mandrel truncated section, and take out the expansion cylinder.

Claims (2)

1. cylinder part cylindrical grinding anchor clamps, it is characterized in that: it is made up of mandrel [1], expansion cylinder [2] and nut [3]; Mandrel [1] is a step axle, it from left to right is respectively optical axis section [1a], round platform section [1b] and thread segment [1c], the external diameter of optical axis section [1a] is greater than the diameter of bore of cylinder part to be ground [4], and less than the outside diameter of cylinder part to be ground [4], in the left side of optical axis section [1a] center positioning hole [1d] is arranged, the left end diameter of round platform section [1b] is greater than the right-hand member diameter, the left end diameter of round platform section [1b] is less than the diameter of optical axis section [1a], the coaxial connection of right-hand member of the left end of round platform section [1b] and optical axis section [1a], cone angle=12 of round platform section [1b] °~30 °, the axial length of round platform section [1b] is not less than the length of cylinder part to be ground [4], the coaxial connection of right-hand member of the left end of thread segment [1c] and round platform section [1b], in the right side of thread segment [1c] thread segment center positioning hole [1e] is arranged, expansion cylinder [2] is the cylinder that a left port is opened wide, the endoporus matched in clearance of the diameter of the external cylindrical surface of expansion cylinder [2] and cylinder part to be ground [4], the inner chamber of expansion cylinder [2] is truncated cone-shaped inner chamber [2a], the cone angle of truncated cone-shaped inner chamber [2a] is α, the maximum inner diameter of truncated cone-shaped inner chamber [2a] is greater than the middle footpath of mandrel [1] round platform section [1b] and less than the maximum gauge of mandrel [1] round platform section [1b], the minimum diameter of truncated cone-shaped inner chamber [2a] is less than the minimum diameter of mandrel [1] round platform section [1b], expansion cylinder [2] is enclosed within on the round platform section [1b] of mandrel [1], the truncated cone-shaped inner chamber [2a] of expansion cylinder [2] is fitted with the round table surface of mandrel [1] round platform section [1b], there is centre bore right side at expansion cylinder [2], the right-hand member head of thread segment [1c] stretches out and meshes with nut [3] from the centre bore of expansion cylinder [2] right side, having 3~6 at the external cylindrical surface of expansion cylinder [2] stretches vertically, connect the blind groove [2c] of expansion cylinder [2] sidewall, blind groove [2c] is uniformly distributed along the circumference, and the notch of blind groove [2c] is positioned at the left hand edge of expansion cylinder [2].
2. cylinder part cylindrical grinding anchor clamps according to claim 1 is characterized in that: the screwed hole [2b] that a perforation is arranged in the right side of expansion cylinder [2].
CN201320011738.9U 2013-01-10 2013-01-10 Cylinder part external grinding jig Expired - Fee Related CN203045521U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104019783A (en) * 2014-06-13 2014-09-03 冠亿精密工业(昆山)有限公司 Outer diameter detecting device
CN106624857A (en) * 2016-12-29 2017-05-10 贵州航天控制技术有限公司 Combined coaxial processing and assembling structure for left and right buoys
CN110091252A (en) * 2019-05-08 2019-08-06 哈尔滨汽轮机厂有限责任公司 A kind of processing method that mandrel and end caps are used in end caps grinding

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104019783A (en) * 2014-06-13 2014-09-03 冠亿精密工业(昆山)有限公司 Outer diameter detecting device
CN104019783B (en) * 2014-06-13 2017-01-18 冠亿精密工业(昆山)有限公司 Outer diameter detecting device
CN106624857A (en) * 2016-12-29 2017-05-10 贵州航天控制技术有限公司 Combined coaxial processing and assembling structure for left and right buoys
CN110091252A (en) * 2019-05-08 2019-08-06 哈尔滨汽轮机厂有限责任公司 A kind of processing method that mandrel and end caps are used in end caps grinding
CN110091252B (en) * 2019-05-08 2020-12-18 哈尔滨汽轮机厂有限责任公司 Mandrel for grinding end face cover plate and processing method of end face cover plate

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Granted publication date: 20130710

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