A kind of sulfur-bearing washing tail gas device
Technical field
The utility model belongs to the exhaust gas processing device technical field, relates to a kind of sulfur-bearing washing tail gas device.
Background technology
In the prior art, gas washing in SA production adopts double-absorption technology mostly.Content of sulfur dioxide height in the tail gas of this technology, normal value is at 700~960mg/m
3, environmental pollution is serious.Although most of enterprise carries out according to " atmosphere pollution comprehensive discharge standard " GB16297-1996 the emission standards for sulfur dioxide of sulfuric acid tail gas, but, along with the requirement to energy-saving and emission-reduction in country " the 12 " planning increases, every have the enterprise of sulfur-bearing gas emission device to do further to cut down to the sulfur dioxide in the tail gas.For this reason, national environmental protection portion and quality supervision and test quarantine general bureau unites and has promulgated " sulfuric acid industry emission standard " GB26132-2010, and come into effect on March 1st, 2011, this standard is reduced to 400mg/m with the sulfur dioxide effluent standard amount in the sulfuric acid tail gas
3Along with the execution of new standard, the exhaust emissions of a lot of enterprises obviously exceeds standard.In order to reach discharge standard, it is extremely urgent to work out a kind of method that can efficiently handle sulfur-bearing tail gas.
Processing to sulfuric acid tail gas at present is divided into desulfurization by dry method and wet desulphurization technology two big classes.Wherein, the desulfurization by dry method desulfurization degree is low, has only about 70%, and therefore, what be widely used in the two big class processing methods is the wet desulphurization technology.What adopt at most in the wet desulphurization technology is that ammonia is washed treatment process, this technology is to generate ammonium sulfite according to ammonia spirit and sulfur dioxide reaction, generate ammonium sulfate to the further bubbling air oxidation of ammonium sulfite again, ammonium sulfate through the concentration crystallization as production marketing.Yet also there are some problems in the wet desulphurization technology, and namely processing cost height, by-product recovery difficult treatment and economic worth are little, such as, the accessory substance gypsum that the limestone/gypsum method is handled is difficult to further processing, and floor space is big; Portion of product may cause secondary pollution to environment, and ammonia is washed treatment technology and had a certain amount of ammonia nitrogen mixture enter atmosphere and cause atmosphere pollution in washing process; The large amount of sewage that the limestone/gypsum method produces is difficult to digestion, as not causing pollution of waterhead to sewage disposal.
The utility model content
For addressing the above problem, the utility model provides a kind of sulfur-bearing washing tail gas device, after this device washing, makes the sulfur dioxide concentration in the tail gas low, and the iodine that adds when washing can reclaim and recycle simultaneously, greatly reduces the washing cost.
The utility model is achieved by following technical solution.
A kind of sulfur-bearing washing tail gas device, mainly by aqua storage tank, supply-water pump, scrubbing tower, the circulation cleaning pump, centrifuge, the sulfuric acid feeder, heat exchanger, circulating water chennel, water circulating pump, cooling tower, the sulfur-bearing tail gas funnel composition that is interconnected, the outlet pipe of described aqua storage tank bottom is connected with the import of supply-water pump, the water supply delivery side of pump is connected with the charging aperture at scrubbing tower middle part, the circulation fluid outlet of wash tower bottoms is connected with the import of circulation cleaning pump, the circulation cleaning delivery side of pump is connected with the circulation fluid import of scrubbing tower, described circulation cleaning delivery side of pump pipe is connected with the charging aperture of centrifuge, and the liquid phase outlet of centrifuge is connected with the inlet at sulfuric acid feeder top.
Be provided with between described supply-water pump and the scrubbing tower and join iodine groove and iodine storage tank, the water inlet of joining iodine groove top is connected with the water supply delivery side of pump, the discharging opening of iodine storage tank bottom is connected with the charging aperture of joining iodine groove top, and the discharging opening of joining the iodine trench bottom is connected with the charging aperture at scrubbing tower middle part.
Be provided with oxidation between described circulation cleaning pump and the centrifuge and analyse the iodine groove, the charging aperture that iodine groove top is analysed in oxidation is connected with circulation cleaning delivery side of pump pipe, and the outlet that the iodine trench bottom is analysed in oxidation is connected with the charging aperture of centrifuge.
The gaseous phase outlet of described heat exchanger is connected with the air inlet of scrubbing tower, the gas phase import of heat exchanger is connected with the outlet of sulfur-bearing tail gas funnel, the water inlet of heat exchanger is connected with the delivery port of cooling tower, the delivery port of heat exchanger is connected with the water inlet at circulating water chennel top, the delivery port of circulating water chennel bottom is connected with the import of water circulating pump, and the recirculated water delivery side of pump is connected with the water inlet on cooling tower top.
Described scrubbing tower middle and upper part is provided with two-layer annular washing nozzle, and shower nozzle quantity and big I are determined according to the size of tower.
The top of described scrubbing tower is provided with electrostatic precipitator and is connected, and the outlet of electrostatic precipitator is communicated with tail gas funnel.
Described scrubbing tower middle part also is provided with the hydrogen peroxide import, and the hydrogen peroxide import is connected with the dioxygen water pump, and the import of dioxygen water pump is connected with the hydrogen peroxide storage tank.
The solid phase outlet of centrifuge is connected with the iodine accumulator tank.
The beneficial effects of the utility model are:
Compared with prior art, adopt wash mill detersive efficiency height described in the utility model, the washing cost is low, and is good to the treatment effect of sulfur-bearing tail gas, is sulfuric acid with Sulphur Dioxide directly after the processing, and no byproduct has good economic benefits and social benefit.After device washing described in the utility model, make the sulfur dioxide concentration in the tail gas low, can reach 5mg/m
3The iodine that adds when washing can reclaim and recycle, and greatly reduces the washing cost; The dilute sulfuric acid that Sulphur Dioxide generates behind the washing tail gas can be used for regulating sulfuric acid concentration, or directly is used for phosphoric acid production to be pumped to the phosphoric acid extraction system, has avoided the handling problem of accessory substance, has realized clean cycle production.Join iodine groove, iodine storage tank and oxidation by setting and analyse the iodine groove, utilize the reaction in the system that water exists of elemental iodine and sulfur dioxide to generate sulfuric acid; The hydroiodic acid that utilizes iodine to generate when reaction increases the solubility of iodine in water greatly, makes that the assimilation effect when washing is better; By hydrogen peroxide storage tank and dioxygen water pump are set, utilize hydrogen peroxide from the mixture of sulfuric acid and hydroiodic acid, the iodine oxidation to be generated iodine, make the recycle and reuse of iodine energy.
Description of drawings
Fig. 1 is the structural representation of the utility model sulfur-bearing washing tail gas device.
Among the figure: the 1-aqua storage tank, 2-supply-water pump, 3-are joined the iodine groove, 4-iodine storage tank, 5-scrubbing tower, 6-circulation cleaning pump, the iodine groove is analysed in the 7-oxidation, 8-hydrogen peroxide storage tank, 9-dioxygen water pump, the 10-centrifuge, 11-sulfuric acid feeder, 12-iodine accumulator tank, the 13-heat exchanger, 14-circulating water chennel, 15-water circulating pump, the 16-cooling tower, 17-sulfur-bearing tail gas funnel, 18-electrostatic precipitator.
The specific embodiment
Further describe the technical solution of the utility model below in conjunction with accompanying drawing, but that claimed scope is not limited to is described.
As shown in Figure 1, a kind of sulfur-bearing washing tail gas device described in the utility model mainly is interconnected and is formed by aqua storage tank 1, supply-water pump 2, scrubbing tower 5, circulation cleaning pump 6, centrifuge 10, sulfuric acid feeder 11, heat exchanger 13, circulating water chennel 14, water circulating pump 15, cooling tower 16, sulfur-bearing tail gas funnel 17.The outlet pipe of described aqua storage tank 1 bottom is connected with the import of supply-water pump 2, the outlet of supply-water pump 2 is connected with the charging aperture at scrubbing tower 5 middle parts, the circulation fluid outlet of scrubbing tower 5 bottoms is connected with the import of circulation cleaning pump 6, the outlet of circulation cleaning pump 6 is connected with the circulation fluid import of scrubbing tower 5, the outlet of described circulation cleaning pump 6 is connected with the charging aperture of centrifuge 10, and the liquid phase outlet of centrifuge 10 is connected with the inlet at sulfuric acid feeder 11 tops.
Be provided with between described supply-water pump 2 and the scrubbing tower 5 and join iodine groove 3 and iodine storage tank 4, the water inlet of joining iodine groove 3 tops is connected with the outlet of supply-water pump 2, the discharging opening of iodine storage tank 4 bottoms is connected with the charging aperture of joining iodine groove 3 tops, and the discharging opening of joining iodine groove 3 bottoms is connected with the charging aperture at scrubbing tower 5 middle parts.
Be provided with oxidation between described circulation cleaning pump 6 and the centrifuge 10 and analyse iodine groove 7, the charging aperture that iodine groove 7 tops are analysed in oxidation is connected with the outlet of circulation cleaning pump 6, and the outlet that iodine groove 7 bottoms are analysed in oxidation is connected with the charging aperture of centrifuge 10.
The gaseous phase outlet of described heat exchanger 13 is connected with the air inlet of scrubbing tower 5, the gas phase import of heat exchanger 13 is connected with the outlet of sulfur-bearing tail gas funnel 17, the water inlet of heat exchanger 13 is connected with the delivery port of cooling tower 16, the delivery port of heat exchanger 13 is connected with the water inlet at circulating water chennel 14 tops, the delivery port of circulating water chennel 14 bottoms is connected with the import of water circulating pump 15, and the outlet of water circulating pump 15 is connected with the water inlet on cooling tower 16 tops.
Described scrubbing tower 5 middle and upper parts are provided with two-layer annular washing nozzle, and shower nozzle quantity and big I are determined according to the size of tower.
The top of described scrubbing tower 5 is provided with electrostatic precipitator 18 and is connected, and the outlet of electrostatic precipitator 18 is communicated with tail gas funnel.
The middle part of described scrubbing tower 5 also is provided with the hydrogen peroxide import, and the hydrogen peroxide import is connected with dioxygen water pump 9, and the import of dioxygen water pump 9 is connected with hydrogen peroxide storage tank 8.
Washing principle of the present utility model is: energy fast reaction in the system that water exists generates the principle of hydroiodic acid and sulfuric acid according to iodine and sulfur dioxide gas, be added to the water iodine is levigate, under the effect of pump, squeeze in the scrubbing tower and the sulfur dioxide gas counter current contacting, generate rapidly hydroiodic acid and dilute sulfuric acid, add hydrogen peroxide in the washing system simultaneously and make iodine oxidation from mixed solution come out to realize circulation cleaning.The mixed liquor that will contain iodine, dilute sulfuric acid and a small amount of hydroiodic acid when dilute sulfuric acid reaches finite concentration is again delivered in the regeneration tank, adds the oxidant hydrogen peroxide of metering, makes iodine oxidized fully come out in the mixed solution.At last, with the mixture isolated by filtration of iodine and dilute sulfuric acid, filtrate dilute sulfuric acid and elemental iodine reclaim respectively to recycle.
The course of work of the present utility model mainly is divided into two steps.
Step 1: the water in the aqua storage tank 1 is delivered to join iodine groove 3 in joining in the iodine groove 3 from the iodine that stores up iodine groove 4 through supply-water pump 2 and is mixed.Iodine solution through mixing enters in the scrubbing tower 5; Sulfur-bearing tail gas enters in the heat exchanger 13 and condensed water heat exchange from cooling tower 16 from sulfur-bearing tail gas funnel 17, sulfur-bearing tail gas after the heat exchange cooling enters in the scrubbing tower 5, in countercurrent washing in scrubbing tower 5 under the effect of circulation cleaning pump 6, tail gas after the washing passes through the tail gas funnel emptying behind electrostatic precipitator 18, hot water after heat exchange heats up in heat exchanger 13 enters circulating water chennel 14, enters in the cooling tower 16 to cool under the effect of water circulating pump 15.
Step 2: the hydrogen peroxide in the hydrogen peroxide storage tank 8 enters in the scrubbing tower 5 through the effect of dioxygen water pump 9, and the hydrogen iodide reaction generation iodine with wherein makes it have absorbability again.After the sulfuric acid in the scrubbing tower 5 reaches finite concentration, mixed liquor in the scrubbing tower enters oxidation through the outlet of circulation cleaning pump 6 and analyses in the iodine groove 7, with the hydrogen peroxide reaction from hydrogen peroxide storage tank 8, the mixed solution that oxidized back generates elemental iodine and sulfuric acid enters in the centrifuge 10, elemental iodine enters in the iodine accumulator tank 12 recyclingly after centrifugal liquid-solid separation, and sulfuric acid enters in the sulfuric acid storage tank 11.