CN203039551U - Transmission system with permanent magnet speed regulation clutch - Google Patents

Transmission system with permanent magnet speed regulation clutch Download PDF

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Publication number
CN203039551U
CN203039551U CN 201220712038 CN201220712038U CN203039551U CN 203039551 U CN203039551 U CN 203039551U CN 201220712038 CN201220712038 CN 201220712038 CN 201220712038 U CN201220712038 U CN 201220712038U CN 203039551 U CN203039551 U CN 203039551U
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CN
China
Prior art keywords
clutch
permanent magnet
motor
plate
clutch plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 201220712038
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Chinese (zh)
Inventor
黄晓兵
杜毅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI CET ENERGY TECHNOLOGY Co Ltd
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SHANGHAI CET ENERGY TECHNOLOGY Co Ltd
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Priority to CN 201220712038 priority Critical patent/CN203039551U/en
Application granted granted Critical
Publication of CN203039551U publication Critical patent/CN203039551U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model discloses a transmission system with a permanent magnet speed regulation clutch. The transmission system with the permanent magnet speed regulation clutch comprises a motor, the clutch and a load device. A drive plate of the clutch is connected with an output shaft of the motor. A driven plate of the clutch is connected with an input shaft of the load device. A conductor plate is fixedly arranged at the front of the drive plate. A permanent magnet is fixedly arranged on the driven plate. The magnet pole of the permanent magnet is located at the front of the driven plate. The front of the drive plate and the front of the driven plate are coaxially opposite, but the front of the drive plate does not contact the front of the driven plate. An air gap is arranged between the conductor plate and the magnet pole of the permanent magnet. The motor and the load device are arranged on an adjustable sliding base. According to the utility model, the transmission system with the permanent magnet speed regulation clutch has the advantages of soft starting, stalling prevention, damping, speed regulation, simple structure, easy installation and the like.

Description

Drive system with permanent magnetic speed-adjusting clutch
Technical field
The utility model relates to a kind of drive system, is specifically related to a kind of drive system with permanent magnetic speed-adjusting clutch.
Background technology
In the drive system of being formed by load equipment and motor, between load equipment and the motor to connect modal be to adopt the hard mode that connects, the power shaft that is exactly motor shaft by shaft coupling and load equipment links.It has following characteristics: 1) high rigidity, high torque (HT), low inertia; 2) high pulling torque carrying, high moment of torsion rigidity and remarkable sensitivity; 3) zero revolution gap, identical with the turning anticlockwise characteristic clockwise; 4) non-maintaining, superpower anti-oil and corrosion resistance.
But this drive system also exists more technical problem.
One, conventional motors adopts the hard reboot mode, and the big electric current during startup impacts bigger to electrical network, influence grid supply quality; The injury electrical machine insulation reduces electrical machinery life; Produce very big impulsive force at coil of stator of motor and rotor squirrel-cage bar, can cause motor tightly dead, winding deformation, faults such as squirrel-cage bar fracture.
Two, can't realize overload protection, when the bearing power of motor had surpassed its rated power, motor probably burnt out because its internal current is excessive.
Three, motor is when hard reboot, load equipment impacted bigger, influences useful life.
Four, owing to be hard the connection between motor and the load, so the vibration of load can be passed on the motor, influence motor useful life.
From the above, motor transmission system of the prior art because there are problems such as hard reboot, no overload protection and life-span weak point in it, has limited it in the application of occasion of having relatively high expectations.
Clutch also is common in the drive system, clutch can be divided into electromagnetic clutch, magnetic powder cluth, slip clutch and fluid clutch etc., mainly refer under the situation of active part running, make secondary part be combined with active part or separate, but the product that in the prior art clutch is combined with speed governing is but very few.
The utility model content
The technical problems to be solved in the utility model provides a kind of drive system with permanent magnetic speed-adjusting clutch, and the adjusting that can provide soft-start feature also can realize load speed is to overcome the above-mentioned deficiency of prior art.
In order to solve the problems of the technologies described above, the utility model adopts following technical scheme: a kind of drive system with permanent magnetic speed-adjusting clutch, comprise motor, clutch and load equipment, the driving disc spacing pressing of described clutch is connected with motor output shaft, the clutch plate of clutch is connected with the power shaft of load equipment, the front of described driving disc spacing pressing is installed with conductor disc, be installed with permanent magnet on the described clutch plate, the magnetic pole of permanent magnet is positioned at the front of clutch plate, the front of described driving disc spacing pressing is with the positive coaxial relative of clutch plate but do not contact, be provided with air gap between the magnetic pole of described conductor disc and permanent magnet, described motor or load equipment are installed in and can regulate on the sliding bottom.
Preferably, fixedly there is fin at the back side of described driving disc spacing pressing.
Preferably, fixedly there is pressing plate at the back side of described clutch plate, and described pressing plate is pressed on permanent magnet on the clutch plate.
Preferably, described conductor disc is copper dish or aluminium dish.
Preferably, input flange is arranged fixedly on the described driving disc spacing pressing, input flange connects with motor output shaft by expansion set.
Preferably, output flange is arranged fixedly on the described clutch plate, output flange connects with the power shaft of load equipment by expansion set.
Compared with prior art, the utlity model has following advantage:
(1) have soft start function: during electric motor starting, driving disc spacing pressing and the distance between the clutch plate of clutch are bigger, and slippage is 100%, and empty load of motor is started.After electric motor starting was finished, recycling can be regulated sliding bottom and be regulated air gap between driving disc spacing pressing and the clutch plate, and load speed is adjusted to the rotating speed that needs, can effectively reduce power drive system impact, ancillary equipment is played a protective role.
(2) can drive higher startup inertia or moment of torsion: during traditional drive system starter motor, it starts inertia must over proof tens times, adopt the utility model scheme can reduce the motor moment of inertia effectively when selecting motor.
(3) vibration damping: the transmission of the driving disc spacing pressing of clutch and the rotating speed between clutch plate connects by magnetic field in the utility model, is a kind of soft connecting mode, and the vibration of load end is effectively isolated, and prolongs electrical machinery life.
(4) can bear periodic load stall (slippage): when load equipment during stuck or stall, the load end rotating speed that do not change or slow down, and motor can continue rotation by original rotating speed, thus can avoid motor to burn out because internal current is excessive effectively.
(5) adjustable speed control load moment of torsion: by regulating sliding bottom mobile motor or load equipment, with the size of gaps between control conductor disc and the magnetic pole, the size of control load driving torque reaches energy-saving effect.
(6) can realize the disengaging of motor and load equipment: when the air gap between driving disc spacing pressing and the clutch plate is enough big, load is broken away from fully, be applicable to that multimachine unites the application scenario of driving, motor frequent starting, or satisfy the operating mode of load frequent interruption work.
Description of drawings
Fig. 1 is the connecting relation schematic diagram that the utlity model has the drive system of permanent magnetic speed-adjusting clutch.
Fig. 2 is the STRUCTURE DECOMPOSITION schematic diagram of a kind of permanent magnetic speed-adjusting clutch in the utility model.
Fig. 3 is the schematic diagram of another kind of permanent magnetic speed-adjusting clutch in the utility model.
Embodiment
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail, those skilled in the art can more clearly understand other advantages of the present utility model and effect thus.
Need to prove that the structure that Figure of description illustrates, ratio, size etc. only in order to cooperate embodiment, more clearly understand design of the present utility model for those skilled in the art, are not in order to limit protection range of the present utility model.The adjustment of the modification of any structure, the change of proportionate relationship or size not influencing under the situation that effect of the present utility model and purpose reach, all should still drop within the protection range of the present utility model.For convenience of description, the relative position relation of each parts is that Butut mode according to Figure of description is described.
As shown in Figure 1, drive system of the present utility model comprises motor 1, clutch 2 and load equipment 3, wherein clutch 2 is the permanent magnetic speed-adjusting clutch, it comprises a driving disc spacing pressing 21 and a clutch plate 22, driving disc spacing pressing 21 is connected with motor 1 output shaft, and clutch plate 22 is connected with the power shaft of load equipment 3.
As shown in Figure 2, be installed with conductor disc 23 in the front of driving disc spacing pressing 21 by sunk screw 28, fixedly there is fin 26 at the back side of driving disc spacing pressing 21 by hexagon socket cap head screw 27.Be inlaid with permanent magnet 24 at clutch plate 22, the magnetic pole of permanent magnet 24 is positioned at the front of clutch plate 22, and the back side of clutch plate 22 is provided with pressing plate 25, and pressing plate 25 is fixed on the clutch plate 22 by screw 29, with permanent magnet 24 absorption and be fixed on the clutch plate 22.
In conjunction with Fig. 1, Fig. 2, the front of driving disc spacing pressing 21 is with the positive coaxial relative of clutch plate 22 but do not contact, the conductor disc 23 that is fixed on driving disc spacing pressing 21 fronts can be made by conductor materials such as copper or aluminium, be provided with air gap 20 between the magnetic pole of conductor disc 23 and permanent magnet 24, have only when relatively rotating between driving disc spacing pressing 21 and the clutch plate 22, by magnetic field interaction, in addition, do not have other mechanical attachment between them.Motor 1 is installed in one and can regulates on the sliding bottom 4, and load equipment 3 fixed installations change motor 1 can regulate position on the sliding bottom 4, just can regulate distance between driving disc spacing pressing 21 and the clutch plate 22, thereby change the size of air gap 20, come the response rotating speed of regulating load equipment.Obviously, also motor 1 fixed installation can be able to be regulated on the sliding bottom and load equipment 3 is installed in one, be realized the adjusting to air gap 20.
As shown in Figure 3, be connected with the convenient of motor, load equipment in order to realize clutch, can fix an input flange 5 at the back side of driving disc spacing pressing 21, input flange 5 is fixed on the driving disc spacing pressing 21 by screw 6, and connects with motor output shaft by expansion set 7.At clutch plate 22 output flange 8 is arranged fixedly, output flange 8 is fixed on the clutch plate 22 by screw 9, and connects with the power shaft of load equipment by expansion set 10.
When motor rotates, drive driving disc spacing pressing, conductor disc and fin and rotate together, the magnetic field that produces along with permanent magnet produces eddy current in the conductor disc of rotation, and clutch plate also begins rotation under the effect of magnetic field, thereby responded the rotation of motor, driven the load equipment rotation; Fin is directly exposed in the air, in rotation process, can distribute the heat that produces because of eddy current in the conductor disc by the air cooling mode, and housing is not established in the outside of driving disc spacing pressing and clutch plate yet, has good heat-radiation effect.Simultaneously, can also control size of gaps between conductor disc and the permanent magnet by regulating sliding bottom, influence the rotating speed of load equipment.The utlity model has soft start, anti-stall, vibration damping, adjustable speed, simple in structure, be easy to advantage such as installation, can be widely used in industrial circle.
Certainly, more than only be concrete exemplary applications of the present utility model, protection range of the present utility model is not constituted any limitation.In addition to the implementation, the utility model can also have other execution mode.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop within the utility model scope required for protection.

Claims (6)

1. drive system with permanent magnetic speed-adjusting clutch, comprise motor, clutch and load equipment, the driving disc spacing pressing of described clutch is connected with motor output shaft, the clutch plate of clutch is connected with the power shaft of load equipment, it is characterized in that, the front of described driving disc spacing pressing is installed with conductor disc, be installed with permanent magnet on the described clutch plate, the magnetic pole of permanent magnet is positioned at the front of clutch plate, the front of described driving disc spacing pressing is with the positive coaxial relative of clutch plate but do not contact, be provided with air gap between the magnetic pole of described conductor disc and permanent magnet, described motor or load equipment are installed in and can regulate on the sliding bottom.
2. drive system according to claim 1 is characterized in that, fixedly there is fin at the back side of described driving disc spacing pressing.
3. drive system according to claim 1 is characterized in that, fixedly there is pressing plate at the back side of described clutch plate, and described pressing plate is pressed on permanent magnet on the clutch plate.
4. drive system according to claim 1 is characterized in that, described conductor disc is copper dish or aluminium dish.
5. drive system according to claim 1 is characterized in that, input flange is fixedly arranged on the described driving disc spacing pressing, and input flange connects with motor output shaft by expansion set.
6. drive system according to claim 1 is characterized in that, output flange is fixedly arranged on the described clutch plate, and output flange connects with the power shaft of load equipment by expansion set.
CN 201220712038 2012-12-20 2012-12-20 Transmission system with permanent magnet speed regulation clutch Expired - Lifetime CN203039551U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220712038 CN203039551U (en) 2012-12-20 2012-12-20 Transmission system with permanent magnet speed regulation clutch

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220712038 CN203039551U (en) 2012-12-20 2012-12-20 Transmission system with permanent magnet speed regulation clutch

Publications (1)

Publication Number Publication Date
CN203039551U true CN203039551U (en) 2013-07-03

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220712038 Expired - Lifetime CN203039551U (en) 2012-12-20 2012-12-20 Transmission system with permanent magnet speed regulation clutch

Country Status (1)

Country Link
CN (1) CN203039551U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103095097A (en) * 2012-12-20 2013-05-08 上海曜中能源科技有限公司 Transmission system with permanent magnet speed regulation clutch
CN105449981A (en) * 2016-01-05 2016-03-30 辽宁明德磁动力技术有限公司 Magnetic transmission device having coupling, separation and reunion and speed regulation functions and mounting method thereof
CN105811844A (en) * 2016-04-27 2016-07-27 西安交通大学 Variable inertia control method and device for servo system
CN108547743A (en) * 2018-03-27 2018-09-18 靳涛 Rotary conductive transmission mechanism with clutch

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103095097A (en) * 2012-12-20 2013-05-08 上海曜中能源科技有限公司 Transmission system with permanent magnet speed regulation clutch
CN105449981A (en) * 2016-01-05 2016-03-30 辽宁明德磁动力技术有限公司 Magnetic transmission device having coupling, separation and reunion and speed regulation functions and mounting method thereof
CN105811844A (en) * 2016-04-27 2016-07-27 西安交通大学 Variable inertia control method and device for servo system
CN105811844B (en) * 2016-04-27 2018-04-17 西安交通大学 A kind of servo-drive system inertia variable control method and device
CN108547743A (en) * 2018-03-27 2018-09-18 靳涛 Rotary conductive transmission mechanism with clutch

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Granted publication date: 20130703