CN203037936U - Ultrahigh-resolution infrared camera lens - Google Patents
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Abstract
Description
技术领域 technical field
本实用新型涉及一种红外镜头,它是利用微透镜阵列实现光束分光技术,通过每一个微透镜成像,然后进行图像拼接实现超高分辨率。 The utility model relates to an infrared lens, which utilizes a microlens array to realize the light beam splitting technology, forms an image through each microlens, and then carries out image splicing to realize super high resolution. the
背景技术 Background technique
随着光学成像技术的发展,系统的分辨率将不仅仅受限于光学系统的衍射极限,还要受探测器采样频率不足而引发折叠混淆效应的影响,而针对此问题,要提高系统的分辨率,最直接的解决方案是减小探测器的像元尺寸。在保证光学系统的通光孔径和调制传递函数的前提下,像元尺寸越小,分辨率将越高。采用小像元尺寸的探测器芯片,可以充分利用光学系统的分辨能力,但其缺点是受到相机光学相对孔径、焦面辐射照度和探测器工艺制造方法的限制,且像元尺寸的减少有一个极限值,随着探测器像元尺寸减少,散粒噪声也将会增大,像元接收到的最小光照度减小,灵敏度降低,另外像元间还会产生串音现象。所以为了平衡探测器的整体成像性能,光电系统尤其是红外系统,对探测器的感光面积有一定要求,像元的尺寸不可以任意减少。 With the development of optical imaging technology, the resolution of the system will not only be limited by the diffraction limit of the optical system, but also be affected by the folding and aliasing effect caused by the insufficient sampling frequency of the detector. To solve this problem, it is necessary to improve the resolution of the system rate, the most direct solution is to reduce the pixel size of the detector. Under the premise of ensuring the clear aperture and modulation transfer function of the optical system, the smaller the pixel size, the higher the resolution. Using a detector chip with a small pixel size can make full use of the resolving power of the optical system, but its disadvantage is that it is limited by the relative aperture of the camera optics, the focal plane irradiance and the manufacturing method of the detector, and the reduction of the pixel size has a Limit value, as the pixel size of the detector decreases, the shot noise will also increase, the minimum illuminance received by the pixel will decrease, the sensitivity will decrease, and crosstalk will also occur between the pixels. Therefore, in order to balance the overall imaging performance of the detector, the photoelectric system, especially the infrared system, has certain requirements on the photosensitive area of the detector, and the size of the pixel cannot be reduced arbitrarily. the
红外热成像技术是一种被动红外夜视技术,其原理红外仪器将物体辐射红外线的功率信号转换成电信号后,成像装置就可以一一对应地模拟出物体表面温度的空间分布,最后经系统处理,形成热图像视频信号,传至显示屏幕上,就得到与物体表面热分布相对应的热像图,即红外热图像。目前红外仪器的探测器的像素最多仅为4096×4096,图片的像素约为1600万像素,一般红外仪器的像素数仅为几百万像素,常用的商用红外探测器像素为320×240和640×480,像元大小为25μm~50μm,得到的图片像素低、精度不高。实现成像系统的超高分辨率主要是提高光学系统相对孔径所限制的衍射极限的空间分辨率的问题,且大多数光电成像系统的整体分辨率主要受制于CCD,因此要提高系统的分辨率有两种方法,一是用光学方法实现图像拼接实现高分辨率,另一个是提高CCD感光元件的几何分辨率。 Infrared thermal imaging technology is a passive infrared night vision technology. Its principle is that after the infrared instrument converts the power signal of the infrared radiation of the object into an electrical signal, the imaging device can simulate the spatial distribution of the surface temperature of the object one by one. After processing, a thermal image video signal is formed and transmitted to the display screen to obtain a thermal image corresponding to the thermal distribution on the surface of the object, that is, an infrared thermal image. At present, the pixels of the detectors of infrared instruments are only 4096×4096 at most, and the pixels of pictures are about 16 million pixels. The pixels of general infrared instruments are only a few million pixels, and the commonly used commercial infrared detectors are 320×240 and 640 pixels. ×480, the pixel size is 25μm~50μm, the obtained picture has low pixels and low precision. Realizing the ultra-high resolution of the imaging system is mainly a matter of improving the spatial resolution of the diffraction limit limited by the relative aperture of the optical system, and the overall resolution of most photoelectric imaging systems is mainly limited by the CCD, so it is necessary to improve the resolution of the system. There are two methods, one is to use optical methods to achieve image stitching to achieve high resolution, and the other is to improve the geometric resolution of CCD photosensitive elements. the
(1)利用CCD拼接的方法实现高分辨率。一般情况下,CCD探测器的像素越高,形成的图像质量就越高,清晰度也就变高,但是红外仪器的CCD探测器件限制了仪器的分辨率。红外CCD探测器的量子效率很难提高,因为红外光子的能量小,量子效率低,缩小了其探测灵敏度,而且大面积的CCD做起来难度高,面积大了成像系统像差大,难度也高。 (1) Use the method of CCD splicing to achieve high resolution. In general, the higher the pixel of the CCD detector, the higher the quality of the formed image and the higher the definition, but the CCD detection device of the infrared instrument limits the resolution of the instrument. It is difficult to improve the quantum efficiency of infrared CCD detectors, because the energy of infrared photons is small and the quantum efficiency is low, which reduces its detection sensitivity, and it is difficult to make a large-area CCD. The aberration of the imaging system is large and the difficulty is also high. . the
(2)光学拼接的方法实现高分辨率是目前常用的方法,光学拼接分为光路分光和光束分光两种结构形式。光路分光是在视场光阑前通过分光棱镜,产生在机械结构上相互分离而光学像面彼此共轭的若干成像平面,并在各成像平面上精确安装和校准各CCD感光元件的空间位置,实现像面的无缝拼接。光束分光是利用光束分光来实现光学拼接。将景物成像在第一球形的像面上,通过后续转接镜头列阵将光束分光,在第二像面上安置n个CCD感光元件以覆盖整个成像视场。将各CCD的坐标系统经过校准、在图像读取处理中实现有机结合,用光学和机械方式完成拼接实现高分辨成像。 (2) The method of optical splicing to achieve high resolution is a commonly used method at present. Optical splicing is divided into two structural forms: optical path splitting and beam splitting. The beam splitting of the optical path is to pass through the beam splitting prism in front of the field diaphragm to produce several imaging planes that are mechanically separated from each other and the optical image planes are conjugate to each other, and the spatial position of each CCD photosensitive element is precisely installed and calibrated on each imaging plane. Realize the seamless splicing of the image plane. Beam splitting is the use of beam splitting to achieve optical splicing. The scene is imaged on the first spherical image plane, the light beam is split by the subsequent adapter lens array, and n CCD photosensitive elements are placed on the second image plane to cover the entire imaging field of view. The coordinate system of each CCD is calibrated, organically combined in the image reading process, and spliced by optical and mechanical methods to achieve high-resolution imaging. the
发明内容 Contents of the invention
本实用新型中的镜头主要是为了解决系统的分辨率受限于感光元件的问题,提供一种实现红外仪器超高分辨率的光学镜头。 The lens in the utility model is mainly to solve the problem that the resolution of the system is limited by the photosensitive element, and provide an optical lens for realizing ultra-high resolution of an infrared instrument. the
本实用新型的解决方案是采用光学拼接的方法实现镜头的高分辨率。该镜头包括主镜、次镜、微透镜阵列和CCD感光元件四部分,其特征在于主镜为凹面反射镜,次镜为凸面反射镜,反射镜的面形为球面或者非球面,主镜与次镜形成的中间焦平面为球面,阵列在半球面上的微透镜阵列为分光装置,对目标光束进行分光;为了保证成像质量良好,微透镜的结构形式为复式镜头,由若干个光学元件组成:每个微透镜的光学结构和光学部件完全相同;微透镜的尺寸是由感光元件接收到的最小照度决定的,微透镜的数目是由系统的视场覆盖的范围和微透镜的尺寸决定的。在成像过程中,微透镜阵列中每个微透镜后置一个CCD感光元件,每个感光元件对探测目标成一幅子图像;由于感光元件不能完全覆盖整个视场,必然会造成每幅子图像之间存在空白区域,因此需要提取并重新拼接子图像中有效像素,最终得到一幅高分辨率图像:镜头装调好后用硅橡胶密封,防止空气进入,保持光学仪器本身良好的密封性。 The solution of the utility model is to adopt the method of optical splicing to realize the high resolution of the lens. The lens includes four parts: primary mirror, secondary mirror, microlens array and CCD photosensitive element. The intermediate focal plane formed by the secondary mirror is a spherical surface, and the microlens array arrayed on the hemispherical surface is a beam splitting device, which splits the target beam; in order to ensure good imaging quality, the structure of the microlens is a compound lens, which is composed of several optical elements : The optical structure and optical components of each microlens are exactly the same; the size of the microlens is determined by the minimum illumination received by the photosensitive element, and the number of microlenses is determined by the range covered by the field of view of the system and the size of the microlens . In the imaging process, each microlens in the microlens array is equipped with a CCD photosensitive element, and each photosensitive element forms a sub-image for the detection target; since the photosensitive element cannot completely cover the entire field of view, it will inevitably cause the gap between each sub-image There is a blank area between them, so it is necessary to extract and re-splicing the effective pixels in the sub-images to finally obtain a high-resolution image: after the lens is adjusted, it is sealed with silicon rubber to prevent air from entering and maintain a good airtightness of the optical instrument itself. the
本实用新型和现有的红外成像技术相比,具有如下优点: Compared with the existing infrared imaging technology, the utility model has the following advantages:
1、利用微透镜阵列对光路进行分光,最终实现超高分辨率,突破了CCD感光器件对系统整体分辨率的限制,显著提高了系统的成像质量。 1. The microlens array is used to split the light path to finally achieve ultra-high resolution, breaking through the limitation of the overall resolution of the system by the CCD photosensitive device, and significantly improving the imaging quality of the system. the
2、中间焦平面为球面,一般镜头焦平面上,越接近边缘处,成像质量越差,球形焦平面的的完美对称性保证了成像质量各处均一。 2. The intermediate focal plane is a spherical surface. On the focal plane of a general lens, the closer to the edge, the worse the imaging quality. The perfect symmetry of the spherical focal plane ensures that the imaging quality is uniform everywhere. the
3、降低了利用多次获取的多幅图片进行拼接获得高分辨率图像的难度和成本。 3. It reduces the difficulty and cost of obtaining high-resolution images by splicing multiple images obtained multiple times. the
4、对整个光学腔采用密封处理,减小潮湿和盐雾对光学系统的影响。 4. The entire optical cavity is sealed to reduce the influence of humidity and salt spray on the optical system. the
附图说明 Description of drawings
下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described. the
图1是超分辨红外相机镜头中光学系统的光路示意图。 Figure 1 is a schematic diagram of the optical path of the optical system in the super-resolution infrared camera lens. the
图2是排布在半球形视场内的微透镜阵列。 Figure 2 is a microlens array arranged in a hemispherical field of view. the
图3是图像拼接流程。 Figure 3 is the image stitching process. the
图中1为主镜,表面类型为球面或者非球面,2为次镜,表面类型为球面或者非球面,镜面为球面,3为中间焦平面,焦平面类型为球面,4为微透镜,5为感光元件,6为红外线。 In the figure, 1 is the main mirror, the surface type is spherical or aspheric, 2 is the secondary mirror, the surface type is spherical or aspheric, the mirror surface is spherical, 3 is the intermediate focal plane, the focal plane type is spherical, 4 is the microlens, 5 Be photosensitive element, 6 is infrared rays. the
具体实施方式 Detailed ways
下面结合具体实施例对本发明作进一步说明,但本发明并不限于一下实施例。 The present invention will be further described below in conjunction with specific examples, but the present invention is not limited to the following examples. the
下述实施例中,如无特殊说明,均为常规方法。 In the following examples, unless otherwise specified, all are conventional methods. the
实施例中使用的各种单位,统一采用国家标准。 The various units used in the examples adopt national standards uniformly. the
实施例1:光学系统的组成。 Embodiment 1: Composition of the optical system. the
如图1所示该相机的光学系统采用折反式,光学系统的结构包括主镜1、次镜2、由微透镜4构成的微透镜阵列、感光元件5。其中分光装置模仿了昆虫的复眼结构-在球形透镜的球面上覆盖着许多六边形的小型透镜阵列,每个小型透镜阵列后置一个CCD感光器件,系统将图像传送到各自的传感器中。主镜1和次镜2为反射式透镜,成像的中间像面为球面,在中间像面后的圆形视场范围内,球面上阵列若干个透镜实现光束分光(一般镜头越接近边缘处,分辨率越差,与扁平透镜会在边缘区域损失分辨率不同,球形透镜的完美对称性保证了分辨率各处均一)。目标发射的红外线6进入相机的内部时,经过主镜1的反射到达次镜2,再次经过反射后成像在中间焦平面3上,此时目标已经成像一次。然后光线经过分光装置时,被微透镜阵列分割成若干束(有n个微透镜阵列,光线就被分割成n束),每束光经过相应的微透镜成像在感光元件5上,形成一幅图像,这幅图像的分辨率由感光元件决定。每个透镜后放置一个感光元件,比每个感光元件上形成一幅图像,每一幅高分辨率的图像经过图像传输和拼接后,最终形成一幅超高分辨率的图像。
As shown in FIG. 1 , the optical system of the camera adopts a catadioptric type, and the structure of the optical system includes a
(1)主镜。主镜为凹面反射镜,面形为球面或者非球面,反射面在系统成像中不会引入像差,从而减小了后面微透镜消像差的难度。使用非球面透镜不但使光学设备的结构大为简化,而且能大大提高其光学性能。将曲面的顶点取在原点,则曲面的方程为: (1) Primary mirror. The primary mirror is a concave mirror with a spherical or aspherical surface. The reflective surface will not introduce aberration in the imaging of the system, thereby reducing the difficulty of aberration elimination by the microlens behind. The use of aspherical lenses not only greatly simplifies the structure of optical equipment, but also greatly improves its optical performance. Taking the vertices of the surface at the origin, the equation of the surface is:
y2=2r0x-(1-e2)x2 y 2 =2r 0 x-(1-e 2 )x 2
其中r0为曲面的曲率半径,e为曲面的偏心率。利用Code V对光学系统进行优化时,系统将自动的改变曲面方程的曲率和偏心率,改善成像质量。 Where r 0 is the radius of curvature of the surface, and e is the eccentricity of the surface. When using Code V to optimize the optical system, the system will automatically change the curvature and eccentricity of the surface equation to improve the imaging quality.
(2)次镜。次镜为凸面反射镜,面形为球面或者非球面,在系统成像中不会引入像差,从而减小了后面微透镜消像差的难度。 (2) Secondary mirror. The secondary mirror is a convex mirror with a spherical or aspherical surface shape, which will not introduce aberrations in the system imaging, thereby reducing the difficulty of aberration elimination by the microlens behind. the
(3)中间焦平面。目标经过主镜和次镜成像后的中间焦平面的面型为球面。一般镜头焦平面上,越接近边缘处,成像质量越差,球形焦平面的完美对称性保证了成像质量各处均一。 (3) Intermediate focal plane. The surface of the intermediate focal plane after the target is imaged by the primary mirror and the secondary mirror is a spherical surface. On the focal plane of a general lens, the closer to the edge, the worse the image quality. The perfect symmetry of the spherical focal plane ensures that the image quality is uniform everywhere. the
(4)微透镜阵列。阵列在半球面上的所有微透镜的结构形式和大小与中心的微透镜完全相同,减小设计和加工的成本。 (4) Microlens array. The structural form and size of all the microlenses arrayed on the hemispherical surface are exactly the same as those of the central microlens, which reduces the cost of design and processing. the
(5)对于分光装置采用六边形阵列的方式,因为阵列采用四边形或者五边形,阵列的微透镜中间会出现空白区,对成像镜头的影响有两点,一是没有充分利用分光装置,造成能量的浪费,另一个是减少了微透镜阵列的数目,降低最终拼接后得到的图像的分辨率。 (5) A hexagonal array is used for the beam splitting device. Because the array is quadrilateral or pentagonal, there will be a blank area in the middle of the microlens of the array, which has two effects on the imaging lens. One is that the beam splitting device is not fully utilized. The waste of energy is caused, and the other is to reduce the number of microlens arrays and reduce the resolution of the image obtained after the final stitching. the
(6)CCD感光元件。在保证满足信噪比和最小光照度的情况下,尽可能选择分辨率高、感光面积与微透镜相匹配的CCD感光元件,即单个像元面积小的感光元件,既能保证微透镜的成像质量,又能提高拼接后的全景图像的分辨率。 (6) CCD photosensitive element. In the case of ensuring the signal-to-noise ratio and minimum illuminance, choose a CCD photosensitive element with high resolution and a photosensitive area matching the microlens as much as possible, that is, a photosensitive element with a small single pixel area, which can not only ensure the imaging quality of the microlens , and can improve the resolution of the stitched panoramic image. the
实施例2:系统的无热化设计。 Example 2: Athermal design of the system. the
光学系统中的所有元件都会随着温度的变化而变化,如玻璃材料折射率、曲率半径、厚度等都会发生变化,继而使系统的像面发生漂移,引起离焦,使成像质量大大降低。为了保证光学系统的成像质量不受温度的影响,需要对系统进行无热化设计,从而保证系统在一个较大的温度范围内保持焦距、像质不变或变化很小。常见的无热化设计方法有机械被动式、机电主动式和光学被动式。(1)机械被动式。机械被动式是利用对温度敏感的机械材料或者记忆合金,使一个或一组透镜产生轴向位移,从而补偿由于温度变化引起的像面位移。(2)机电主动式。在系统中加入了热传感器和反馈电路,根据设计过程中温度变化时像面产生的位移关系,当温度变化时,热传感器探测出温度的变化,由反馈电路反馈给机械结构并移动相应的移动量,与机械结构固连的透镜也发生移动,从而补偿温度变化引起像面偏移,这种补偿方法原理简单并且容易实现,但是可靠性低,增加了光学系统的体积和重量,而且成本比较高。(3)光学被动式。它是将不同温度特性的光学玻璃相匹配,校正色差和热差,然后匹配机械结构材料的热膨胀,来消除温度对像质的影响。光学被动式温度补偿的性能很好,可靠性极高,重量轻,成本低,无需供电。 All components in the optical system will change with the change of temperature, such as the refractive index of glass material, radius of curvature, thickness, etc. will change, and then the image plane of the system will drift, causing defocus and greatly reducing the imaging quality. In order to ensure that the imaging quality of the optical system is not affected by temperature, it is necessary to carry out an athermal design for the system, so as to ensure that the focal length and image quality of the system remain unchanged or change little in a large temperature range. Common athermalization design methods include mechanical passive, electromechanical active and optical passive. (1) Mechanical passive. The mechanical passive type uses temperature-sensitive mechanical materials or memory alloys to cause axial displacement of one or a group of lenses, thereby compensating for image plane displacement caused by temperature changes. (2) Electromechanical active type. A thermal sensor and a feedback circuit are added to the system. According to the displacement relationship of the image plane when the temperature changes during the design process, when the temperature changes, the thermal sensor detects the temperature change, and the feedback circuit feeds back to the mechanical structure and moves accordingly. The lens fixed to the mechanical structure also moves to compensate for the image plane shift caused by temperature changes. This compensation method is simple in principle and easy to implement, but has low reliability, increases the volume and weight of the optical system, and is relatively costly. high. (3) Optical passive. It matches optical glasses with different temperature characteristics, corrects chromatic aberration and thermal difference, and then matches the thermal expansion of mechanical structural materials to eliminate the influence of temperature on image quality. Optical passive temperature compensation has very good performance, high reliability, light weight, low cost, and requires no power supply. the
本实用新型利用光学被动式的方法对仪器进行无热化设计,利用玻璃材料之间的相互补偿消除温度变化对仪器成像质量的影响,保证仪器在-10℃~40℃范围内正常工作。 The utility model uses an optical passive method to carry out an athermal design for the instrument, and uses mutual compensation between glass materials to eliminate the influence of temperature changes on the imaging quality of the instrument to ensure that the instrument works normally within the range of -10°C to 40°C. the
实施例3、超高分辨率的图像的获得 Embodiment 3, the acquisition of the image of ultra-high resolution
在成像过程中,微透镜阵列中每个微透镜后置一个感光元件,由于感光元件不能完全覆盖整个视场,必然会造成每幅子图像之间存在空白区域,因此需要提取并重新拼接子图像中有效像素。本实用新型采用的图像获取方法是:首先从通过微透镜阵列后置的感光元件得到若干子图像,然后对各个子图像进行特征点提取和匹配计算,确定需拼接的图像之间的重复区域和重复位置,将若干幅图像融合,完成全景图像的拼接,最终得到一幅超高分辨率的图像。 In the imaging process, each microlens in the microlens array is equipped with a photosensitive element. Since the photosensitive element cannot completely cover the entire field of view, there will inevitably be a blank area between each sub-image, so the sub-image needs to be extracted and re-stitched. effective pixels. The image acquisition method adopted by the utility model is as follows: first obtain several sub-images from the photosensitive element behind the microlens array, then perform feature point extraction and matching calculation on each sub-image, and determine the overlapping areas and Repeat the position, merge several images, complete the stitching of panoramic images, and finally get a super high-resolution image. the
实施例4、系统的密闭性 Embodiment 4, airtightness of system
对整个光学腔采用密封处理,减小潮湿和盐雾对光学系统的影响。各光学组件在装调好后用硅橡胶密封,防止空气进入,保持光学仪器本身良好的密封性。为了防雾,光学镜头前端加窗口玻璃,并在窗口玻璃外表面镀三防憎水膜。光学镜头的腔体内金属件采用抗酸氧化处理,运动部件涂航空润滑脂。所有外露金属件采用镀镉工艺或选用耐蚀性较好的不锈钢材料,以提高其抗腐蚀能力。为了避免震动对系统成像质量的影响,需要通过姿态感应部件获得载体的运动信息,使用跟踪算法进行运动补偿,实时对镜头的工作姿态进行调整,从而获得稳定可靠的数据输出。 The entire optical cavity is sealed to reduce the impact of moisture and salt spray on the optical system. Each optical component is sealed with silicon rubber after installation and adjustment to prevent air from entering and maintain good sealing of the optical instrument itself. In order to prevent fog, window glass is added to the front of the optical lens, and three anti-hydrophobic films are coated on the outer surface of the window glass. The metal parts in the cavity of the optical lens are treated with anti-acid oxidation, and the moving parts are coated with aviation grease. All exposed metal parts are cadmium-plated or stainless steel with good corrosion resistance is used to improve their corrosion resistance. In order to avoid the impact of vibration on the imaging quality of the system, it is necessary to obtain the motion information of the carrier through the attitude sensing component, use the tracking algorithm to perform motion compensation, and adjust the working attitude of the lens in real time, so as to obtain stable and reliable data output. the
此外,本实用新型中的红外相机镜头能够达到超高分辨率,凡是利用本实用新型中相机镜头的设计精神所作出的形状、构造以及特征上的等效变化或修饰达到超高分辨率的,均认为落入本实用新型的保护范围内。 In addition, the infrared camera lens in this utility model can achieve ultra-high resolution, and any equivalent change or modification on the shape, structure and features made by using the design spirit of the camera lens in this utility model can achieve ultra-high resolution, All are considered to fall within the protection scope of the present utility model. the
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