CN203031416U - Machining device for irregular concave-convex surfaces of wooden boards - Google Patents
Machining device for irregular concave-convex surfaces of wooden boards Download PDFInfo
- Publication number
- CN203031416U CN203031416U CN 201220736165 CN201220736165U CN203031416U CN 203031416 U CN203031416 U CN 203031416U CN 201220736165 CN201220736165 CN 201220736165 CN 201220736165 U CN201220736165 U CN 201220736165U CN 203031416 U CN203031416 U CN 203031416U
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- Prior art keywords
- conveyer belt
- concave surface
- plant
- pressure roller
- processing unit
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Abstract
The utility model discloses a machining device for irregular concave-convex surfaces of wooden boards. The machining device comprises a conveying belt, an abrasive belt and press rolls, the conveying belt is used for conveying and laying the boards, the abrasive belt is arranged above the boards and used for grinding the boards, and the press rolls are arranged above the abrasive belt, are capable of moving up and down along a direction perpendicular to the boards, drive the abrasive belt to partially project to grind the boards, and are capable of moving horizontally along the self axial direction to enable a grinding line to be non-linear. By ingeniously utilizing grinding effect of the abrasive belt and by the aid of a unique mechanical structure, automatic machining of the irregular concave-convex surfaces of the wooden boards can be achieved. Compared with a manually-operated irregular concave-convex surface machining mode, the machining device has the advantages of low labor intensity, simplicity in operation, high accuracy, low cost, high efficiency and the like.
Description
Technical field
The utility model relates to wooden plate processing unit (plant), relate in particular to a kind of can be at the device of the irregular convex-concave surface of wooden plate surface rapid processing.
Background technology
In building; field regular meetings such as furniture use a large amount of wooden plates; wooden plate is influenced by nature; accumulate over a long period wearing and tearing and cause surface irregularity; the visual effect of this rough surface pattern more can embody history precipitation sense modelled after an antique; and can play anti-skidding practical function; its unique market and consumer group is arranged; for this reason; people begin on the grain of wood basis of wooden plate; artificial interpolation spot joint; concavo-convex etc. " being discord " factor; with its unique concave-convex surface sense; texture; factors such as color and luster; in vision and sense of touch, bring different enjoyments for the consumer, realize the ancient imitation floor board nature; changeable sensory effects.
For the processing technology of above-mentioned irregular convex-concave surface, still rely on manual finishing now, manual processing exists operator's labour intensity big, and operating technology requires high, and working (machining) efficiency is low, problems such as production cost height.At present, also do not have a kind of be used to the automated machine of finishing above-mentioned technology.
The utility model content
(1) technical problem that will solve
Technical problem to be solved in the utility model provides the irregular convex-concave surface processing unit (plant) of a kind of plate surface, can change the irregular convex-concave surface lines of the wooden plate surface of processing fast and automatically, and cost is low and efficient is high.
(2) technical scheme
For realizing above function, the utility model provides a kind of wooden plate irregular convex-concave surface processing unit (plant), comprising:
Conveyer belt, described conveyer belt are used for transmitting and laying plate;
Abrasive band, described abrasive band are arranged on the plate top, are used for the grinding plate;
Pressure roller, described pressure roller are arranged on the top, abrasive band, and described pressure roller can move up and down along the direction perpendicular to plate, order about the local grinding plate spare that protrudes in abrasive band, and described pressure roller can also make the grinding route be non-rectilinear along the axial horizontal movement of himself simultaneously.
Preferably, the traffic direction that is axially perpendicular to described conveyer belt of described pressure roller.
Preferably, described pressure roller comprises roll body, rotating shaft, rotary sleeve and leading screw,
Described rotating shaft is installed in the rotary sleeve with eccentric manner, and described rotating shaft and rotary sleeve relative slip the vertically;
One end of described rotating shaft connects roll body by bearing, and its other end connects leading screw by shaft coupling, and described leading screw connects a motor;
Described rotary sleeve connects another motor by transmission mechanism, orders about rotary sleeve and rotates around the axle center, and described rotating shaft and rotary sleeve rotate synchronously.
Preferably, the endoporus cross section of the cross section of described rotating shaft and rotary sleeve is suitable non-circular.
Preferably, described pressure roller is set to a plurality of, and the roll body of pressure roller is along the conveyer belt traffic direction cloth that begins to rehearse that interlaces.
Preferably, the axial bus of described roll body is camber line.
Preferably, described abrasive band is endless abrasive belt, and a plurality of drums are installed in the ring, and described drum orders about rotation by motor, and rotation direction is opposite with the rotation direction of conveyer belt.
Preferably, also comprise guide roller, described guide roller is arranged on the conveyer belt top, is used for plate is pressed on conveyer belt.
Preferably, also comprise registration roller, described registration roller is arranged on conveyer belt top, and the least significant end of the least significant end of registration roller when being lower than the abrasive band and not protruding.
Preferably, this device comprises that also described frame is connected with the axis of guide by guideway for the fixing frame of drum, pressure roller and registration roller (5), and the described axis of guide vertically arranges.
(3) beneficial effect
The irregular convex-concave surface processing unit (plant) of the wooden plate that the utility model provides, the utilization that is skillfully constructed the ablation in abrasive band, in conjunction with unique frame for movement, can realize the automation processing for the irregular convex-concave surface of wooden plate, process irregular convex-concave surface than manually-operated, the utlity model has that labour intensity is little, simple to operate, precision is high, cost is low, the efficient advantages of higher;
Further, the utility model design has can be vertically and the pressure roller that moves horizontally, vertical movement can make the part, abrasive band protrude, protruding the position contacts wooden plate and partly is carried out on its surface, move horizontally and to make the grinding route be non-rectilinear, and then make that lines is non-rectilinear, and be irregular status, make the more imitative fair wear and tear state of visual effect of lines; Support of the present utility model can move up and down, and adjusts the gap between abrasive band and the conveyer belt, to adapt to the wooden plate of different-thickness, makes the utility model have more practicality.
Description of drawings
Fig. 1 is structural front view of the present utility model;
Fig. 2 is that A of the present utility model is to cross-sectional schematic;
Fig. 3 is the local enlarged diagram of pressure roller of the present utility model etc.;
Fig. 4 is the centering type structural representation of the utility model pressure roller;
Wherein: 1, conveyer belt, 2, the abrasive band, 21, drum, 3, pressure roller, 31, roll body, 32, rotating shaft, 33, rotary sleeve, 34, leading screw, 4, guide roller, 5, frame, 6, the axis of guide, 61, guideway, 7, registration roller.
The specific embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present utility model is described in further detail.Following examples are used for explanation the utility model, but are not used for limiting scope of the present utility model.
As shown in Figure 1, 2, the irregular convex-concave surface processing unit (plant) of a kind of wooden plate, comprise conveyer belt 1, abrasive band 2 and pressure roller 3 etc., conveyer belt 1 is horizontally disposed, and conveyer belt 1 adopts common conveyer belt to get final product, namely rotated by the motor-driven drive, and then order about the crawler belt rotation of suit on the drive, to realize the transmission of wooden plate and to sprawl, preferred, select the crawler belt of the conveyer belt that the space is less, frictional resistance is bigger for use, to improve wooden plate drawing force; Abrasive band 2 is arranged on the plate top, is used for the grinding plate; Pressure roller 3 is arranged on 2 tops, abrasive band, it can move up and down along the direction perpendicular to plate, when moving downward, compressing abrasive band 2 local protrusions downwards, protrude the position and touch plate, abrasive band 2 grindings that plate is protruded along with moving ahead of conveyer belt, and then line direction is ground to concavo-convex lines before the plate upper edge, and simultaneously, pressure roller 3 can also be along the axial horizontal movement of himself, namely along with plate before the perpendicular direction horizontal movement of line direction, and then make the grinding route be non-rectilinear, to reach the irregular effect of concave convex texture, for this reason, when pressure roller 3 is installed, make the traffic direction of the described conveyer belt 1 of being axially perpendicular to of pressure roller 4.
The utility model also is provided with guide roller 4 and registration roller 7 above conveyer belt 1, guide roller 4 wherein is used for plate is pressed on conveyer belt 1, prevent from being subjected to displacement between the wooden plate of grinding process and the conveyer belt, influence ground effect, guide roller 4 can be set to a plurality of, can reach under the prerequisite that compresses effect, considers the compactedness of cost and the whole device of this device, preferably be set to two guide rollers, namely respectively arrange one in the two ends of wooden boards; Registration roller 7 wherein is arranged on conveyer belt 1 top; and the least significant end that the least significant end of registration roller 7 is lower than abrasive band 2 when not protruding; wooden boards enters before the machining area of abrasive band; at first touch registration roller 7; be used for the general distance of measuring between abrasive band and the wooden boards; and then adjust this distance; can also play the effect in protection wooden boards or abrasive band; between abrasive band and conveyer belt the gap less than, when equaling sheet metal thickness, prevent that maloperation from directly sending into sheet material the processing district and the sheet material grinding excessively being caused the damage in sheet material or abrasive band.
For further improving compactedness and the fastness of whole device, a frame 5 also can be set, registration roller 7, pressure roller 3 and drum 21 are fixed on the frame 5; On frame 5, also be provided with guideway 61, be used for being sleeved on the axis of guide 6 of vertical setting, make frame 5 to move up and down along the axis of guide 6, and then the gap between adjustment abrasive band and the conveyer belt, to satisfy the process requirements of the wooden plate of different-thickness, simultaneously, also can carry out certain control to the concavo-convex degree of depth of lines by adjusting the gap between abrasive band and the conveyer belt.
As shown in Figure 3, pressure roller 3 mainly is made of roll body 31, rotating shaft 32, rotary sleeve 33 and leading screw 34, one end of rotating shaft 32 connects roll body 31 by bearing, its other end connects leading screw 34 by shaft coupling, leading screw 34 connects motor, also order about leading screw 34 when rotating by motor-driven leading screw 34 and move back and forth vertically, and then drive rotating shaft 32 slip relatively vertically in rotary sleeve 33; Rotary sleeve 33 connects a motor by transmission mechanism, under motor-driven, rotary sleeve 33 is around the axial line rotation, and rotating shaft 32 is installed in the rotary sleeve 33 and along with rotating shaft 32 rotates together with eccentric manner, therefore, rotating shaft 32 vertically moves back and forth when rotating, and upwards, downward shift length all is eccentric throw, namely, the distance that moves can be determined by eccentric throw, as the processing request at the concavo-convex degree of depth of difference, can select the rotating shaft of different model (being different eccentric throws) for use; By this, said structure has been realized: mainly by motor, leading screw 34, rotating shaft 32 drives roll body 31 and carries out axial horizontal reciprocating movement, mainly by motor, rotary sleeve 33, rotating shaft 32 drives roll body 32 to carry out moving up and down along the direction perpendicular to plate, abrasive band 2 is local protrudes downwards and roll body 32 forces when pressing down, ledge contact and grinding plate, for reducing the required power that overcomes of above-mentioned pressing action, also in order to make the projection area littler of to reach the more accurate control to the processing lines, the area that can reduce to protrude, namely reduce the contact area in roll body 32 and abrasive band 2, for this reason, preferably the axial bus of roll body 32 is set to camber line, whole similar waist evagination barrel-shaped.
In order to make the working area of pressure roller 3 much more as far as possible to cover the width of plates, reach the purpose that the circuit of multiple tracks processing simultaneously improves working (machining) efficiency, a plurality of pressure rollers 3 can be set, be illustrated as 4, and the roll body 31 of a plurality of pressure rollers 3 prevents that along the conveyer belt 1 traffic direction cloth that begins to rehearse that interlaces machining path from repeating.
As shown in Figure 4, for making rotating shaft 32 can carry out axial relative slip with rotary sleeve 33, can rotate synchronously around axial line again, the preferred design of eccentric manner is, the endoporus cross section of the cross section of rotating shaft 32 and rotary sleeve 33 is set to suitable non-circular, as shown two face the shape that adds two cambered surfaces directly, also can be other non-circular shapes, as long as can reach above-mentioned requirements and be convenient to processing, certainly, also can adopt structures such as circular shaft associative key.
The above only is preferred embodiment of the present utility model; should be understood that; for those skilled in the art; under the prerequisite that does not break away from the utility model know-why; can also make some improvement and replacement, these improvement and replacement also should be considered as protection domain of the present utility model.
Claims (10)
1. the irregular convex-concave surface processing unit (plant) of wooden plate is characterized in that, comprising:
Conveyer belt (1), described conveyer belt (1) are used for transmitting and laying plate;
Abrasive band (2), described abrasive band (2) are arranged on the plate top, are used for the grinding plate;
Pressure roller (3), described pressure roller (3) is arranged on top, abrasive band (2), described pressure roller (3) can move up and down along the direction perpendicular to plate, order about the local grinding plate spare that protrudes in abrasive band (2), described pressure roller (3) can also make the grinding route be non-rectilinear along the axial horizontal movement of himself simultaneously.
2. the irregular convex-concave surface processing unit (plant) of wooden plate according to claim 1 is characterized in that: the traffic direction that is axially perpendicular to described conveyer belt (1) of described pressure roller (3).
3. the irregular convex-concave surface processing unit (plant) of wooden plate according to claim 2, it is characterized in that: described pressure roller (3) comprises roll body (31), rotating shaft (32), rotary sleeve (33) and leading screw (34),
Described rotating shaft (32) is installed in the rotary sleeve (33) with eccentric manner, and described rotating shaft (32) and rotary sleeve (33) the relative slip vertically;
One end of described rotating shaft (32) connects roll body (31) by bearing, and its other end connects leading screw (34) by shaft coupling, and described leading screw (34) connects a motor;
Described rotary sleeve (33) connects another motor by transmission mechanism, orders about rotary sleeve (33) and rotates around the axle center, and described rotating shaft (32) rotates synchronously with rotary sleeve (33).
4. the irregular convex-concave surface processing unit (plant) of wooden plate according to claim 3 is characterized in that: the endoporus cross section of the cross section of described rotating shaft (32) and rotary sleeve (33) is suitable non-circular.
5. the irregular convex-concave surface processing unit (plant) of wooden plate according to claim 4, it is characterized in that: described pressure roller (3) is set to a plurality of, and the roll body (31) of pressure roller (3) is along conveyer belt (1) the traffic direction cloth that begins to rehearse that interlaces.
6. the irregular convex-concave surface processing unit (plant) of wooden plate according to claim 5, it is characterized in that: the axial bus of described roll body (31) is camber line.
7. according to the irregular convex-concave surface processing unit (plant) of the described wooden plate of the arbitrary claim of claim 1-6, it is characterized in that: described abrasive band (2) are endless abrasive belt, a plurality of drums (21) are installed in the ring, described drum (21) orders about rotation by motor, and rotation direction is opposite with the rotation direction of conveyer belt (1).
8. the irregular convex-concave surface processing unit (plant) of wooden plate according to claim 7 is characterized in that: also comprise guide roller (4), described guide roller (4) is arranged on conveyer belt (1) top, is used for plate is pressed on conveyer belt (1).
9. the irregular convex-concave surface processing unit (plant) of wooden plate according to claim 8, it is characterized in that: also comprise registration roller (7), described registration roller (7) is arranged on conveyer belt (1) top, and the least significant end of registration roller (7) is lower than the least significant end of abrasive band (2) when not protruding.
10. the irregular convex-concave surface processing unit (plant) of wooden plate according to claim 9, it is characterized in that: this device also comprises for the fixing frame (5) of drum (21), pressure roller (3) and registration roller (7), described frame (5) is connected with the axis of guide (6) by guideway (61), and the described axis of guide (6) vertically arranges.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220736165 CN203031416U (en) | 2012-12-27 | 2012-12-27 | Machining device for irregular concave-convex surfaces of wooden boards |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201220736165 CN203031416U (en) | 2012-12-27 | 2012-12-27 | Machining device for irregular concave-convex surfaces of wooden boards |
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CN203031416U true CN203031416U (en) | 2013-07-03 |
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CN 201220736165 Expired - Fee Related CN203031416U (en) | 2012-12-27 | 2012-12-27 | Machining device for irregular concave-convex surfaces of wooden boards |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103072064A (en) * | 2012-12-27 | 2013-05-01 | 北京林业大学 | Device for processing irregular uneven surface of wooden board |
CN104959895A (en) * | 2015-05-22 | 2015-10-07 | 天津智通机器人有限公司 | Vertical wire-drawing machine |
CN105479303A (en) * | 2016-01-21 | 2016-04-13 | 华寿庆 | Building board surface polishing machine |
-
2012
- 2012-12-27 CN CN 201220736165 patent/CN203031416U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103072064A (en) * | 2012-12-27 | 2013-05-01 | 北京林业大学 | Device for processing irregular uneven surface of wooden board |
CN103072064B (en) * | 2012-12-27 | 2015-02-11 | 北京林业大学 | Device for processing irregular uneven surface of wooden board |
CN104959895A (en) * | 2015-05-22 | 2015-10-07 | 天津智通机器人有限公司 | Vertical wire-drawing machine |
CN104959895B (en) * | 2015-05-22 | 2018-02-23 | 天津智通机器人有限公司 | Vertical wire drawing machine |
CN105479303A (en) * | 2016-01-21 | 2016-04-13 | 华寿庆 | Building board surface polishing machine |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130703 Termination date: 20151227 |
|
EXPY | Termination of patent right or utility model |