CN203019016U - Assembling production system of pump core of electric fuel pump - Google Patents
Assembling production system of pump core of electric fuel pump Download PDFInfo
- Publication number
- CN203019016U CN203019016U CN 201220659605 CN201220659605U CN203019016U CN 203019016 U CN203019016 U CN 203019016U CN 201220659605 CN201220659605 CN 201220659605 CN 201220659605 U CN201220659605 U CN 201220659605U CN 203019016 U CN203019016 U CN 203019016U
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- production
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Abstract
The utility model provides an assembling production system of a pump core of an electric fuel pump so as to solve the problems that at present manual assembling is poor in accuracy, product accuracy cannot be guaranteed, producing efficiency is low, and potential safety hazard is serious, and relates to the field of assembling of automotive electric fuel pumps. A production line is composed of an upper control computer system and a control system with independent specific machines in a bus mode. The assembling production system of the pump core of the electric fuel pump mainly comprises a circular conveying line, a numerical control hydraulic rivet pressing specific machine, an automatic assembling specific machine, an automatic detecting specific machine and an unaccepted product unloading area. The production line adopts the circular conveying line to convey an accompanying tool plate, and the accompanying tool plate is loaded with parts and assembly to be assembled. The production line adopts a full-automatic assembling mode, can guarantee the accuracy and the precision of the assembling of an automotive fuel pump, meets all necessary properties and the detection of assembling accuracy in an assembling process, meets the assembling and detecting requirements of products, saves labor force and improves producing efficiency.
Description
Technical field:
The utility model relates to the equipped field of automobile electric fuel pump, relates in particular to a kind of electric fuel punp pump core Assembling Production system.
Background technology:
At present, domestic automobile fuel pump manufacturing enterprise to fuel pump equipped be substantially all adopt artificial equipped, assembly mode is that workbench is manual equipped, and bring many shortcomings: artificial being equipped with makes the equipped correctness of product relatively poor, and the precision of product can not be guaranteed; Artificial participation is more, makes production line have potential safety hazard; Production capacity is lower, has affected the production efficiency of enterprise.
The utility model content:
The purpose of this utility model is to provide a kind of electric fuel punp pump core Assembling Production system, to solve the artificial equipped problem that correctness is relatively poor, the product precision can not be guaranteed, production efficiency is low, potential safety hazard is large at present, what this production line adopted is the pattern that automatically is equipped with, and can guarantee correctness and precision that automobile fuel pump is equipped; Satisfied the detection of performance and the assembling correctness of the various necessity in the assembling process, the assembling testing requirement of product; Strengthened pneumatic application at Automation Industry.
Technical problem to be solved in the utility model realizes by the following technical solutions:
A kind of electric fuel punp pump core Assembling Production system, it is characterized in that: production system by upper control computer system and each special plane independently the form of control system by bus form, mainly comprise annular conveyor line, numerical control hydraulic press special plane, automatically assemble special plane, automatically detect special plane, the defective work discharge zone forms; Production line adopts annular conveyor line to carry the accompany frock plate, loads parts and the assembly that needs assembling on the accompany frock plate; Necessary prepackage workbench is put on the pipeline side, has configured corresponding assembling special plane and feeding system on workbench; Production system arranges, revises production line and each device parameter and collection, storage and respectively detect station detection data, and show production, quality, calendar information on duty and accumulative total by a LED industrial LCD by a master control PC.
Described annular conveyor line is carried the accompany frock plate clockwise.
Production system comprises successively by technological process: the loading and unloading material station, and neglected loading, mistake dress detect station, armored pump housing unit station automatically, the limit station is received in the motor casing rotation, dress magnetic shoe and support chip station magnetize and the flux detection station, dress armature and detection rotation direction station, press-fit oiliness bearing and press-fit oil outlet end cap assemblies station, brush pressure detects station, and dress impeller station press-fits the positioning support dagger and station is prepared in upset, put into oil cap end and support column assembly station, defective work shunting station.
Above-mentioned loading and unloading material station adopts artificial top discharging, and its operating procedure is: manually scan bar code on each important spare part supplied materials container case with the bar code scan rifle, bar code information is stored on main control computer this production and criticizes in the quality record file of pump; The accompany frock plate enters the station, puts in place, waits for, manually completed finished product is taken off from the accompany frock plate and put into finished product box, again the parts in body feed tank (1 of pump case component, 1 of motor casing, 2 of magnetic shoes, 1 of support chip, 1, armature, the fuel-displaced end cap of pairing and each 1, impeller, 1 of oil-feed end cap) are correctly put into the accompany frock plate, foot-operated stopper, the accompany frock plate is let pass, departures; Often step on and once let pass one.
Above-mentioned neglected loading, mistake dress detect automatically that station is completed neglected loading, the mistake dress detects operation automatically, and its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; Check-out console is stretched from the top to get off to detect; (Detection of content is: neglected loading part whether; Pump case cap assemblies armature on off operating mode; The both forward and reverse directions of impeller and gauge; Forward and reverse and the depth dimensions of fuel-displaced end cap; Oil-feed end cap both forward and reverse directions; Relatively whether impeller, oil outlet end mount cover and join the gap and meet the requirements; Support chip is forward and reverse; Armature is forward and reverse; Motor casing is forward and reverse) detect when not meeting, above station, indicator lamp is shown as red light, wrong position, part name and the state of touch display screen prompting of PLC; Detect qualified working plate and reset, automatically let pass, set off, detect underproof working plate and automatically enter pending district, after artificial corrigendum, press the button, the accompany frock plate sequentially enters this detection station again.
Above-mentioned armored pump housing unit station is completed armored pump housing unit operation, and its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; Manipulator takes out the pump case cap assemblies on the accompany frock plate, presses fit into after translation in motor casing, installs the motor casing assembly of pump case cap assemblies; Accompany frock sheet reset, departures.
The rotation of above-mentioned motor casing is received the limit station and completed the motor casing rotation and receive the limit operation, and its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; Pump case cap assemblies on horizontal mechanical handgrip accompany frock plate takes out, move to the rotation clamp mechanism clamping motor shell on the frock that presses, numerical control hydraulic presses the special plane riveted joint once, and rotating mechanism rotates 120 ° and rivets once, rotate again 120 ° of riveted joints once, unclamp the rotation clamp mechanism; The flip horizontal manipulator takes out and is positioned over air tightness detection tool, detects complete rear flip horizontal manipulator upset; The horizontal mechanical hand takes out puts into the accompany frock plate after housing is completed in riveted joint; Accompany frock sheet reset, departures.
Above-mentioned dress magnetic shoe and support chip station are completed dress magnetic shoe and support chip operation, and its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; The manipulator of dress magnetic shoe takes out two magnetic shoes simultaneously on frock, run to motor casing assembly top and put into motor casing, and the auxiliary mould of manipulator and dress magnetic shoe keeps the origin-location; The support chip assembly manipulator has taken out the support chip on frock, in the auxiliary mould insertion motor casing along the dress magnetic shoe; The inner chamber dust exhaust apparatus is to the dedusting of motor casing inner casing.
Above-mentioned magnetize and the flux detection station is completed and magnetized and the flux detection operation, its operating procedure is: the accompany frock plate that the sliding turnover manipulator is come from the jacking of upper station takes out motor casing assembly (having installed magnetic shoe and support chip); Overturn 180 °, deliver to the frock that magnetizes after translation; Magnetize after end, the workpiece that the frock that magnetizes will magnetize complete is released, and the sliding turnover manipulator takes out workpiece, moves to above the accompany frock plate, overturns 180 ° the motor casing assembly is put into the accompany frock plate; Accompany frock sheet reset, departures.
Above-mentioned dress armature and detect the rotation direction station and complete the dress armature and detect the rotation direction operation, its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; Manipulator takes out armature (commutator end is inside) from the accompany frock plate, slowly put into motor, and displacement transducer detects whether be put into the position; Accompany frock sheet reset, departures.
Above-mentioned press-fit oiliness bearing and press-fit oil outlet end cap assemblies station complete and press-fit oiliness bearing and press-fit oil outlet end cap assemblies operation, its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; The translation manipulator is positioned on pressing tool from oiliness bearing of conveying mechanism crawl of vibrating disk, and inductive pick-up is passed through in translation; The translation manipulator adsorbs fuel-displaced end cap from the accompany frock plate, moves on pressing tool oiliness bearing is pressed in fuel-displaced end cap; Be pressed into rear translation manipulator and move to the motor casing top and be pressed into, displacement transducer detects and judges whether to be pressed onto the position; Accompany frock sheet reset, departures.
Above-mentioned brush pressure detects station and completes brush pressure and detect operation, and its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; Detect electric current by low voltage starting, axiality after the indirect detection assembling; Whether the spring force that detects simultaneously brush holder spring changes, can stretch flexibly to judge spring; Accompany frock sheet reset, departures.
Above-mentioned dress impeller station is completed dress impeller operation, and its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; Manipulator is drawn impeller from the accompany frock plate, move to the position of oil outlet end cap assemblies, slowly put down, and slow circumvolve is put into the fuel-displaced end cap of motor casing along armature shaft; Accompany frock sheet reset, departures.
Above-mentioned press-fit positioning support dagger and upset and prepare station and complete and press-fit positioning support dagger and upset preparatory process, its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; Support column is pressed into special plane and draws a support column (identification support column direction) from the conveying mechanism of vibrating disk, after translation has detected support column by inductive pick-up, be pressed in the oil-feed end cap, manipulator crawl oil inlet end cap assemblies turns over turnback and waits for subsequent processing; Accompany frock sheet reset, departures.
Above-mentioned threading oil cap end and support column assembly station are completed and put into oil cap end and support column assembly operation, and its operating procedure is: the accompany frock plate enters the station, jacking location, fixing; The translation manipulator supports from one of the conveying mechanism of vibrating disk crawl and is positioned on pressing tool, and analog quantity judges whether workpiece is in place; The translation manipulator is from working plate gripping oil-feed end cap, moves on pressing tool to be pressed in oil-feed oil end cap supporting; Be pressed into rear translation manipulator and move to the motor casing top and be pressed into, displacement transducer detects and judges whether to be pressed onto the position; Accompany frock sheet reset, departures.
Above-mentioned defective work shunting station is completed the shunting operation to defective work, and its operating procedure is: industrial card reader arrangement is identified the testing result of each station on the accompany frock plate automatically; The accompany frock plate that is labeled as qualified workpiece is let pass automatically, and the accompany frock plate that is labeled as defective workpiece enters defective staging area automatically, waits pending; After artificial treatment is completed, press the button, the accompany frock plate sequentially enters on production line automatically.
The beneficial effects of the utility model are:
1. this production line and each equipment adopt the circular line form, the staff who needs is few, operating personnel≤3 (wherein 1 people is responsible for production line inspection, vibrating disk material loading, the processing of defective work shunting station, and another 2 people are responsible for loading and unloading material station and leakage order, dress detects the processing of station by mistake);
2. this production line adopts to carry with the accompany frock plate of card reader and completes loading and unloading material and the assembling of each station, possesses qualified and defective automatic mark function;
3. this production line and each equipment security of operation, steady, have enough Rigidity and strengths, and production efficiency is high, and personnel labor intensity is low, constant product quality; The equipment operational reliability is high, full-automatic production, possesses the functions such as automatic diagnosis warning, sound and light alarm and emergent stopping, recovery, device height can realize capable of regulating (± 30mm), dock with the height of production line line body and manipulator realizing;
4. production line is by the operational design of standing, table surface height 850-900mm, and facilitate capable of regulating, the requirement of ergonomic design, demonstrate fully operating personnel's comfort level and exert oneself convenient, reduce as far as possible labour intensity; Each work station limit for height of production line 2m;
5. industrial control computer of this line configuration for the production of communication and the control of line bus, by this PC LCDs man machine operation interface, can be realized setting, fault diagnosis, running status of technological parameter etc.; Configure the LED industrial LCD of 1 42 cun, dynamically show the information such as production line production, quality, calendar, equipment state;
6. production line and each apparatus control system possess storage technique, parameter or program more than 10 kinds, and system should configure the RS232 data transmission interface and be convenient to transfer of data;
Through automatic mark be the accompany frock plate of defective work when flowing through each station of production line, identification, no longer participate in process and assemble automatically, Rapid Flow is pending to " defective work shunting " station.
Description of drawings:
Fig. 1 is the station schematic diagram of the utility model production line.
The specific embodiment:
For technological means, creation characteristic that the utility model is realized, reach purpose and effect is easy to understand, below in conjunction with specific embodiments and the drawings, further set forth the utility model.
please refer to Fig. 1, production line adopts annular conveyor line 15 to carry accompany frock plate 14, load parts and the assembly that needs assembling on accompany frock plate 14, this production line comprises successively by technological process: loading and unloading material station 1, neglected loading, the mistake dress detects station 2 automatically, armored pump housing unit station 3, limit station 4 is received in the motor casing rotation, dress magnetic shoe and support chip station 5, magnetize and flux detection station 6, dress armature and detection rotation direction station 7, press-fit oiliness bearing and press-fit oil outlet end cap assemblies station 8, brush pressure detects station 9, dress impeller station 10, press-fit positioning support dagger and upset preparation station 11, put into oil cap end and support column assembly station 12, defective work shunting station 13.
Above demonstration and described basic principle of the present utility model, principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; what describe in above-described embodiment and specification is only preference of the present utility model; be not used for limiting the utility model; under the prerequisite that does not break away from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall in claimed the utility model scope.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (3)
1. electric fuel punp pump core Assembling Production system, it is characterized in that: production system by upper control computer system and each special plane independently the form of control system by bus form, mainly comprise annular conveyor line, numerical control hydraulic press special plane, automatically assemble special plane, automatically detect special plane, the defective work discharge zone forms; Production line adopts annular conveyor line to carry the accompany frock plate, loads parts and the assembly that needs assembling on the accompany frock plate; Necessary prepackage workbench is put on the pipeline side, has configured corresponding assembling special plane and feeding system on workbench; Production system also comprises a master control PC and a LED industrial LCD.
2. electric fuel punp pump core Assembling Production according to claim 1 system, it is characterized in that: described annular conveyor line is carried the accompany frock plate clockwise.
3. electric fuel punp pump core Assembling Production according to claim 1 and 2 system, it is characterized in that: production system comprises successively by technological process: the loading and unloading material station, neglected loading, the mistake dress detects station automatically, armored pump housing unit station, the limit station is received in the motor casing rotation, dress magnetic shoe and support chip station, magnetize and the flux detection station, dress armature and detection rotation direction station, press-fit oiliness bearing and press-fit oil outlet end cap assemblies station, brush pressure detects station, dress impeller station, press-fit positioning support dagger and upset preparation station, put into oil cap end and support column assembly station, defective work shunting station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220659605 CN203019016U (en) | 2012-12-05 | 2012-12-05 | Assembling production system of pump core of electric fuel pump |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220659605 CN203019016U (en) | 2012-12-05 | 2012-12-05 | Assembling production system of pump core of electric fuel pump |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203019016U true CN203019016U (en) | 2013-06-26 |
Family
ID=48643030
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220659605 Expired - Fee Related CN203019016U (en) | 2012-12-05 | 2012-12-05 | Assembling production system of pump core of electric fuel pump |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203019016U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106697726A (en) * | 2016-12-09 | 2017-05-24 | 苏州佳世达电通有限公司 | Conveying system and production line system |
| CN111331357A (en) * | 2020-03-13 | 2020-06-26 | 余姚市耐德自动化科技有限公司 | Automatic production line for assembling high-pressure airless spray gun pump body |
| CN111890040A (en) * | 2020-08-05 | 2020-11-06 | 吴江市金澜机械制造有限公司 | Water pump assembly production line |
| CN112247556A (en) * | 2020-09-29 | 2021-01-22 | 汕头轻工装备研究院 | Automatic assembly production line and assembly method for scroll compressor |
| CN114671232A (en) * | 2022-04-08 | 2022-06-28 | 珠海格力电器股份有限公司 | Tunnel type automatic box entering and exiting leakage detection system and working method thereof |
-
2012
- 2012-12-05 CN CN 201220659605 patent/CN203019016U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106697726A (en) * | 2016-12-09 | 2017-05-24 | 苏州佳世达电通有限公司 | Conveying system and production line system |
| CN111331357A (en) * | 2020-03-13 | 2020-06-26 | 余姚市耐德自动化科技有限公司 | Automatic production line for assembling high-pressure airless spray gun pump body |
| CN111890040A (en) * | 2020-08-05 | 2020-11-06 | 吴江市金澜机械制造有限公司 | Water pump assembly production line |
| CN112247556A (en) * | 2020-09-29 | 2021-01-22 | 汕头轻工装备研究院 | Automatic assembly production line and assembly method for scroll compressor |
| CN114671232A (en) * | 2022-04-08 | 2022-06-28 | 珠海格力电器股份有限公司 | Tunnel type automatic box entering and exiting leakage detection system and working method thereof |
| CN114671232B (en) * | 2022-04-08 | 2023-07-07 | 珠海格力电器股份有限公司 | Tunnel type automatic box inlet and outlet leakage detection system and working method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130626 Termination date: 20151205 |
|
| EXPY | Termination of patent right or utility model |