CN203015786U - Konjaku flour production line - Google Patents
Konjaku flour production line Download PDFInfo
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- CN203015786U CN203015786U CN2012207273896U CN201220727389U CN203015786U CN 203015786 U CN203015786 U CN 203015786U CN 2012207273896 U CN2012207273896 U CN 2012207273896U CN 201220727389 U CN201220727389 U CN 201220727389U CN 203015786 U CN203015786 U CN 203015786U
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- fermentation vat
- cyclone separator
- production line
- conveyer belt
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Abstract
The utility model discloses a konjaku flour production line, comprising a front conveying soaking pool, a skin washing machine, a terminal soaking pool, a slicer, a combined oven and a grinding device which are orderly connected, wherein a first conveyer belt is arranged at the upstream of the front conveying soaking pool; and a second conveyer belt and a lifting mechanism for conveying materials to the slicer are orderly arranged between the terminal soaking pool and the slicer. In conclusion, the production line is high in production efficiency, high in automatic degree, good in product quality, and significant in economic benefit; and the labor cost and the artificial labor intensity are greatly reduced.
Description
Technical field
The utility model relates to the konjaku technical field of processing equipment, is specifically related to the whole production line of konjaku flour.
Background technology
Konjaku is useful basic food, and to the too much people of edible animal acid food, konjaku is eaten in collocation, can reach food acid, soda balance, and is favourable to health.Konjaku is the general term of Araeceae Amorphophallus plant, mainly originates in the torrid zone, the Eastern Hemisphere, subtropical zone, and China is one of original producton location, and all there is distribution in the province mountain areas such as Sichuan, Hubei, Yunnan, Guizhou, Shaanxi, Guangdong, Guangxi, Taiwan.Amorphophallus species is a lot, and there is more than 260 kind in the whole world according to statistics, and what China was on the books is 19 kinds, and wherein 8 kinds is that China is peculiar.The underground stem tuber of konjaku is oblate, just like large size water chestnut, nutrition is very abundant, contains the mineral matter elements such as multivitamin and potassium, phosphorus, selenium, also contains the SKGM that necessary for human is wanted, and has the characteristics of low in calories, low fat and high-cellulose.
Konjak food is delicious flavour not only, and mouthfeel is pleasant, and body-building and weight-reducing is arranged, the effect such as anticancer of curing the disease, but the konjaku complete stool is poisonous, for, poisoning rear tongue, larynx are scorching hot with stem tuber, the pain of itching, enlargement, among the people with vinegar with ginger juice a little, for oral administration or contain and gargle and can save.Therefore konjaku must be through process detoxifications such as abrasive dust, boiling, rinsings before eating.
When now the konjaku abrasive dust being processed, be first fresh konjak to be deposited in together, the first water pipe spray of workman running water with earth maceration, the epidermis maceration on konjaku surface, and allows konjaku reply moisture in inferior process; Manually konjaku is sent into again and washed mud, peeling in washing machine for fur; Manually konjaku is further washed again the mud peeling; Dry with baking box after sending into again the slicer section; At last, dried slice food made from Amorphophallus rivieri is made konjaku flour through refined grinder, cyclone separator, vibratory sieve, grinding mill, cyclone separator and vibratory sieve successively.
In above-mentioned technology, fresh konjak is deposited in together, the first water pipe spray of workman running water can cause konjaku and surperficial earth thereof to cause moisturizing deficiency, the inhomogeneous problem of moisturizing because of the fast problem that runs off of running water low temperature and meeting, and then cause most of crust and the earth can not maceration, have a strong impact on the washing machine for fur effect, greatly increase the manual cleaning workload; Also cause konjaku moisture inhomogeneous, not only affect the section effect, and black-film (the whole blackening of cutting into slices) and the black heart (section center blackening) occur when follow-up oven dry, have a strong impact on the finished product konjaku flour of making at last.
Simultaneously, it is manually more that a set of equipment of existing konjaku abrasive dust needs, inefficiency.As: artificial to 1 of konjaku water spray palpus, konjaku is sent into washing machine for fur need 1 manually, washed konjaku is sent into 1 of next requirements of process artificial, konjaku is further washed mud peeling need artificial more than 20, needing again 2 of full load operation when slice food made from Amorphophallus rivieri is added refined grinder and konjac meal is sent into grinding mill from vibratory sieve manually, is also to need 1 manually in the finished product pack at last.Such class almost needs 30, and manually cost of labor is high, and operating efficiency is low.
In order to solve above-mentioned deficiency of the prior art, the utility model proposes a kind of new solution.
The utility model content
The purpose of this utility model is to provide a kind of konjaku flour production line, there is no automation mainly to solve existing konjaku abrasive dust equipment, and production efficiency is low, and labor strength is high, and cost of labor is high, the problem that product percent of pass is low.
For reaching the foregoing invention purpose, the technical scheme that the utility model adopts is: a kind of konjaku flour production line is provided, has it is characterized in that: comprise the front portion conveying fermentation vat, washing machine for fur, terminal fermentation vat, slicer, combined type baking oven and the milling device that connect successively.
This production line also comprises the rear portion conveying fermentation vat that is arranged between washing machine for fur and terminal fermentation vat.
The described anterior fermentation vat of carrying comprises that at least one carries the fermentation vat unit.
The described anterior fermentation vat of carrying comprises that at least one carries the fermentation vat unit; Described rear portion carries fermentation vat to comprise that at least one carries the fermentation vat unit.
Described conveying fermentation vat unit comprises fermentation vat, is provided with the ship type conveyer belt that the stage casing is recessed, fermentation vat is stretched out at two ends in fermentation vat, and ship type conveyer belt is provided with some scraper plates, and fermentation vat bottom is provided with discharge outlet, and discharge outlet is connected with the up and down water assembly; Described up and down water assembly is connected and comprises that water inlet pipe and drainpipe, water inlet pipe are provided with the filler pipe with valve that adds water for fermentation vat, is connected by the pipeline with valve between discharge outlet and drainpipe.
Described combined type baking oven comprises vibration-type baking oven and the reciprocating type baking oven that connects successively.
Described milling device comprises refined grinder, the first cyclone separator, the first reciprocating sieve, the second cyclone separator, grinder, the 3rd cyclone separator, the second reciprocating sieve, the 4th cyclone separator that connects successively; The air outlet of the first cyclone separator, the second cyclone separator, the 3rd cyclone separator and the 4th cyclone separator is connected with a blower fan by the air channel respectively.
The described anterior provided upstream of fermentation vat of carrying is equipped with the first conveyer belt, also is provided with successively the second conveyer belt between described terminal fermentation vat and slicer and is used for the hoisting mechanism of tangential section machine transferring raw material.
Konjaku flour production line provided by the utility model has following advantage:
1, konjaku is conveyed into upstream device by hot-water soak, limit in the limit in carrying fermentation vat, because of its immersed bubble always, therefore its inner moisturizing is full and uniform, its epidermis and earth can be fully by macerations, be beneficial to washing machine for fur and wash mud and peeling, be beneficial to section, occur black-film and the black heart when also avoiding drying, guaranteed the quality of finished product konjaku flour;
2, saved land used for three layers that carry fermentation vat to be divided into to overlap each other, also guaranteed soak time, second carries fermentation vat and the 3rd to carry between fermentation vat establishes washing machine for fur, be provided with the terminal fermentation vat after the 3rd conveying fermentation vat, the workman is further washing the mud peeling by the terminal fermentation vat, before section, konjaku whole process is in soaking state, has avoided the dehydration variable color; The 3rd layer of earth and the further maceration of crust of carrying fermentation vat also to be unable to use and to be washed by washing machine for fur, be beneficial to artificial treatment, ground floor conveying fermentation vat upstream termination the first conveyer belt, second layer conveying fermentation vat downstream termination washing machine for fur, such the first conveyer belt and washing machine for fur next-door neighbour arrange, only need 1 and manually can operate, man efficiency significantly improves; Through after above-mentioned processing, the konjaku surface does not almost have earth, the epidermis of its residual recess, only need when therefore konjaku further being washed the mud peeling 7,8 or more than 10 artificial;
3, increase by a cyclone separator between former vibratory sieve and grinder, realize wind-force automatic transport material by this cyclone separator between the two, to realize material transfer between the two and the situation of refined grinder being added raw material, only being transformed into, need 1 people add raw material to refined grinder to so original needs by 2 artificial full load operations;
4, in order further to have improved the quality of konjaku flour, in the end a ring has increased by a cyclone separator, for fear of because the meticulous and wasting problem of over-separation of konjaku flour this moment, be provided with spiral separator with the suction at its air outlet place at the meal outlet of this cyclone separator; Because this cyclone separator also closes on refined grinder, therefore also can complete simultaneously to the same workman of refined grinder interpolation raw material the work of changing the packaging bag of product konjaku flour, compare original situation, not only operating efficiency improves, personnel reduce, and labour intensity also declines to a great extent;
5, this production line production can be for the treatment of different types of konjakus such as white konjaku and elephant-foot yams, and white konjaku disposal ability is 10 tons/12 hours, and the elephant-foot yam disposal ability is 15 tons/12 hours.
In sum, this production line production efficiency is high, and automaticity is high, and good product quality has significantly reduced cost of labor and hand labor intensity, remarkable in economical benefits.
Description of drawings
Fig. 1 is the system block diagram of this production line;
Wherein, A, the anterior fermentation vat of carrying; Fermentation vat is carried at B, rear portion; C, combined type baking oven; D, milling device; 1, the first conveyer belt; 2, first carry the fermentation vat unit; 3, second carry the fermentation vat unit; 4, washing machine for fur; 5, the 3rd carry the fermentation vat unit; 6, terminal fermentation vat; 7, the second conveyer belt; 8, hoisting mechanism; 9, slicer; 10, vibration-type baking oven; 11, reciprocating type baking oven; 12, refined grinder; 13, the first cyclone separator; 14, the first reciprocating sieve; 15, the second cyclone separator; 16, grinder; 17, the 3rd cyclone separator; 18, the second reciprocating sieve; 19, the 4th cyclone separator.
Fig. 2 is for carrying the structural representation of fermentation vat unit;
Wherein, 101, ship type conveyer belt; 102, scraper plate; 103, fermentation vat; 104, water inlet pipe; 105, drainpipe; 106, valve; 107, discharge outlet; 108, filler pipe.
Fig. 3 is the annexation schematic diagram of blower fan and four cyclone separators;
20, blower fan.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in detail.
-as shown in Figure 1, this konjaku flour production line comprises the front portion conveying fermentation vat A, washing machine for fur 4, terminal fermentation vat 6, slicer 9, combined type baking oven C and the milling device D that connect successively.
For making residual crust and earth after washing machine for fur is washed the mud peeling further softening, with convenient follow-up artificial peeling, can also increase a rear portion and carry fermentation vat B between washing machine for fur 4 and terminal fermentation vat 6.
The described anterior fermentation vat A that carries comprises that at least one carries the fermentation vat unit.Described rear portion carries fermentation vat B to comprise that at least one carries the fermentation vat unit.In fact, it is fixed that these carry the quantity of fermentation vat unit to come as required, such as: anteriorly do not carry fermentation vat A can only be equipped with one to carry the fermentation vat unit, need only this element length enough, can satisfy the requirement of soak time if do not consider that floor space is described; It is also the same standard that arranges that the conveying fermentation vat element number of fermentation vat B is carried at described rear portion.In this embodiment, for saving floor occupying area, be provided with three overlapped conveying fermentation vat unit.Wherein, describedly anterior carry fermentation vat A to be provided with first to carry fermentation vat unit 2 and second to carry fermentation vat unit 3, described rear portion is carried fermentation vat B to be provided with the 3rd and is carried fermentation vat unit 5, first carries fermentation vat unit 2 topmost, the 3rd carries fermentation vat unit 5 in the bottom, the second upstream extremity of carrying fermentation vat unit 3 first carry fermentation vat unit 2 downstream below, downstream is connected by the entrance of slideway with washing machine for fur 4, and the outlet of washing machine for fur 4 carries the upstream extremity of fermentation vat unit 5 to be connected by slideway and the 3rd.Like this, konjaku can rely on free gravity to fall and carry between the fermentation vat unit at these three and shift.
Conveying fermentation vat unit as shown in Figure 2 comprises fermentation vat 103, be provided with the ship type conveyer belt 101 that the stage casing is recessed, fermentation vat 103 is stretched out at two ends in fermentation vat 103, ship type conveyer belt 101 is provided with some scraper plates 102, fermentation vat 103 bottoms are provided with discharge outlet 107, and discharge outlet 107 is connected with the up and down water assembly; Described up and down water assembly is connected and comprises that water inlet pipe 104 and drainpipe 105, water inlet pipe 104 are provided with the filler pipe 108 with valve 106 that adds water for fermentation vat 103, is connected by the pipeline with valve 106 between discharge outlet 107 and drainpipe 105.In practical operation, the hot water that the interior meeting of fermentation vat 103 is packed into and added from filler pipe 108, water surface elevation make soaking to sufficient of konjaku over the recessed stage casing of ship type conveyer belt 101.This assembly and the discharge outlet 107 corresponding with it are come quantification with the length of fermentation vat 103 as required.
Described combined type baking oven C comprises vibration-type baking oven 10 and the reciprocating type baking oven 11 that connects successively.
Described milling device D comprises refined grinder 12, the first cyclone separator 13, the first reciprocating sieve 14, the second cyclone separator 15, grinder 16, the 3rd cyclone separator 17, the second reciprocating sieve 18, the 4th cyclone separator 19 that connects successively.As described in Figure 3, the air outlet of the first cyclone separator 13, the second cyclone separator 15, the 3rd cyclone separator 17 and the 4th cyclone separator 19 is connected with a blower fan 20 by the air channel respectively.Described blower fan 20 provides power for these four cyclone separators suck granular material, makes each equipment energy continuous operation in milling device D, has improved production efficiency, has significantly reduced labor strength.
In order to improve the automaticity of whole production line, the described anterior upstream of fermentation vat A of carrying is provided with the first conveyer belt 1, has also set gradually the second conveyer belt 7 between described terminal fermentation vat 6 and slicer 9 and has been used for the hoisting mechanism 8 of tangential section machine 9 transferring raw materials.
Although by reference to the accompanying drawings the specific embodiment of the present utility model is described in detail, should not be construed as the restriction to the protection domain of this patent.In the described scope of claims, the various modifications that those skilled in the art can make without creative work and distortion still belong to the protection domain of this patent.
Claims (8)
1. the konjaku flour production line, is characterized in that: comprise the front portion conveying fermentation vat (A), washing machine for fur (4), terminal fermentation vat (6), slicer (9), combined type baking oven (C) and the milling device (D) that connect successively.
2. production line according to claim 1, is characterized in that: also comprise the rear portion conveying fermentation vat (B) that is arranged between washing machine for fur (4) and terminal fermentation vat (6).
3. production line according to claim 1 is characterized in that: the described anterior fermentation vat (A) of carrying comprises that at least one carries the fermentation vat unit.
4. production line according to claim 2 is characterized in that: the described anterior fermentation vat (A) of carrying comprises that at least one carries the fermentation vat unit; Described rear portion carries fermentation vat (B) to comprise that at least one carries the fermentation vat unit.
5. according to claim 3 or 4 described production lines, it is characterized in that: described conveying fermentation vat unit comprises fermentation vat (103), be provided with the ship type conveyer belt (101) that the stage casing is recessed, fermentation vat is stretched out at two ends (103) in fermentation vat (103), ship type conveyer belt (101) is provided with some scraper plates (102), fermentation vat (103) bottom is provided with discharge outlet (107), and discharge outlet (107) is connected with the up and down water assembly; Described up and down water assembly is connected and comprises water inlet pipe (104) and drainpipe (105), water inlet pipe (104) is provided with the filler pipe (108) that adds the band valve (106) of water for fermentation vat (103), and the pipeline by band valve (106) between discharge outlet (107) and drainpipe (105) is connected.
6. production line according to claim 1 and 2 is characterized in that: described combined type baking oven (C) comprises vibration-type baking oven (10) and the reciprocating type baking oven (11) that connects successively.
7. production line according to claim 1 and 2 is characterized in that: described milling device (D) comprises refined grinder (12), the first cyclone separator (13), the first reciprocating sieve (14), the second cyclone separator (15), grinder (16), the 3rd cyclone separator (17), the second reciprocating sieve (18), the 4th cyclone separator (19) that connects successively; The air outlet of the first cyclone separator (13), the second cyclone separator (15), the 3rd cyclone separator (17) and the 4th cyclone separator (19) is connected with a blower fan (20) by the air channel respectively.
8. production line according to claim 1 and 2, it is characterized in that: the described anterior provided upstream of fermentation vat (A) of carrying is equipped with the first conveyer belt (1), also is provided with successively the second conveyer belt (7) between described terminal fermentation vat (6) and slicer (9) and for the hoisting mechanism (8) of tangential section machine (9) transferring raw material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012207273896U CN203015786U (en) | 2012-12-26 | 2012-12-26 | Konjaku flour production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012207273896U CN203015786U (en) | 2012-12-26 | 2012-12-26 | Konjaku flour production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203015786U true CN203015786U (en) | 2013-06-26 |
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ID=48639813
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012207273896U Expired - Fee Related CN203015786U (en) | 2012-12-26 | 2012-12-26 | Konjaku flour production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203015786U (en) |
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2012
- 2012-12-26 CN CN2012207273896U patent/CN203015786U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130626 Termination date: 20171226 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |