CN203007463U - Temperature control system for electroplating shop - Google Patents
Temperature control system for electroplating shop Download PDFInfo
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- CN203007463U CN203007463U CN 201220726038 CN201220726038U CN203007463U CN 203007463 U CN203007463 U CN 203007463U CN 201220726038 CN201220726038 CN 201220726038 CN 201220726038 U CN201220726038 U CN 201220726038U CN 203007463 U CN203007463 U CN 203007463U
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Abstract
The utility model provides a temperature control system for an electroplating shop. The temperature control system comprises a compressor, an electroplating water tank and a condensing side heat exchanging assembly, wherein the electroplating water tank is placed in a shop; the condensing side heat exchanging assembly is used for heating the electroplating water tank and comprises a condensing side heat exchanger. The temperature control system is characterized by further comprising an air side heat exchanging assembly which is provided with an air side heat exchanger; an air outlet of the air side heat exchanger is connected with the shop through an air pipe three-way valve; the compressor, the air side heat exchanging assembly and the condensing side heat exchanging assembly are arranged at the outer part of the shop; an exhaust end of the compressor is connected with a refrigerant side inlet end of the condensing side heat exchanger; a refrigerant side outlet end of the condensing side heat exchanger is connected with the refrigerant side inlet end of the air side exchanger through a throttle valve; and the refrigerant side outlet end of the air side heat exchanger is connected with a suction end of the compressor through an air-liquid separator. The temperature control system for the electroplating shop is practical, simple in structure, convenient to operate, energy-saving, environment friendly, capable of realizing the purposes of heating the electroplating water tank and lowering the indoor air temperature, and high in economic benefit.
Description
Technical field
the utility model relates to the temperature control system that is mainly used in controlling the plating tank that a kind of plating shop is used.
Background technology
in Electroplate Factory's processing, electroplating processes all needs to keep the hot water of about 45-60 ℃, easily distributes a large amount of waste heats in technological process, affects operator's comfortableness.And the hot water that electrolytic plating pool needs is at present provided greatly the modes such as steam heating, electrically heated by boiler:
1, boiler, electrically heated boiler and electrically heated can be produced high-temperature-hot-water.But there are the following problems for it: 1,, along with energy prices go up, the running cost of equipment improves constantly, and its economy is poor; 2, consume mass energy, efficiency of energy utilization is not high, and environment is caused than havoc.
, direct heating type net for air-source heat pump units net for air-source heat pump units is placed in indoorly, the condensation side interchanger is placed in to be electroplated in tank 18.Because air is inexhaustible, the nexhaustible energy, there is obvious energy-saving effect than boiler and electrically heated, it is temperature automatically controlled that this kind of heat form has, and can reduce heat transfer temperature difference.But it has following shortcoming: 1, usually need to adopt the interchanger interchanger costs of manufacture such as stainless steel, titanium alloy, Teflon high; 2, need to strengthen the charging amount of refrigeration agent, thereby strengthen the cost of investment of air source heat pump; If refrigrant leakage during 3 operation, the health that threatens operator.
, indirect heating type heat pump air source unit net for air-source heat pump units is placed in outdoorly, by the heat pump set hot water, then the hot water heating in water tank is electroplated technique hot water in tank 18.This kind of heat form has energy-saving effect equally with the direct heating form, can save energy approximately 50%, can realize central heating, produces the hot water of differing temps.But existent defect is as follows: 1 system complexity is high than Direct-type, need, through the middle heat exchange of twice, have larger heat transfer temperature difference; 2, system function is single, and hot water preparing only fails to eliminate waste heat and the waste gas of plating shop.
The utility model content
the technical problems to be solved in the utility model is to provide a kind of plating shop temperature control system.
in order to solve the problems of the technologies described above, a kind of technical scheme that the utility model adopts is: a kind of plating shop temperature control system, comprise compressor, be positioned at the plating tank in workshop, for heating the condensation side heat-exchanging component of described plating tank, described condensation side heat-exchanging component comprises the condensation side interchanger, described plating shop also comprises the air side heat-exchanging component with air-side heat exchanger with temperature control system, the air outlet of described air side heat-exchanging component is connected with workshop by the airduct T-valve, described compressor, described air side heat-exchanging component, described condensation side heat-exchanging component is arranged at the outside in workshop, the exhaust side of described compressor is connected with the refrigerant side inlet end of described condensation side interchanger, the refrigerant side exit end of described condensation side interchanger is connected by throttling valve with the refrigerant side inlet end of described air-side heat exchanger, between the refrigerant side exit end of described air-side heat exchanger and the suction end of described compressor, by gas-liquid separator, be connected.
in some embodiments, described air side heat-exchanging component also comprise airduct valve that blast inlet is connected with the air side air outlet of described air-side heat exchanger, with the blower fan that described air-side heat exchanger air side blast inlet is connected, the air outlet of described airduct valve is connected with workshop by described airduct T-valve.
in some further embodiment, described airduct T-valve comprises the first port, the second port and the 3rd port, the air outlet of described airduct valve is connected with the first port of described airduct T-valve, the second port of described airduct T-valve is connected with workshop, and the 3rd port of described airduct T-valve is connected with atmosphere.
in some further embodiment, on the one side wall body in workshop, individual layer blinds blast inlet is installed, individual layer blinds air outlet is installed on the opposite side body of wall in described workshop, and the second port of described airduct T-valve is connected with described individual layer blinds blast inlet.
in some embodiments, described condensation side heat-exchanging component also comprises the first electric check valve that feed-water end is connected with described condensation side interchanger hot water side water side, the second electric check valve that water side is connected with described condensation side interchanger hot water side feed-water end.
in some further embodiment, the water side of described the first electric check valve is connected with the feed-water end of described plating tank, between the feed-water end of the water side of described plating tank and described the second electric check valve, by water filter, hot water circulating pump, vacuum breaker, is connected successively.
at some, more further in embodiment, described water filter, described hot water circulating pump, described vacuum breaker are arranged at the outside in workshop.
scope of the present utility model, be not limited to the technical scheme that the particular combination of above-mentioned technical characterictic forms, and also should contain by above-mentioned technical characterictic or its equivalent feature and carry out arbitrary combination and other technical scheme of forming simultaneously.The technical characterictic that has a similar functions such as disclosed in above-mentioned feature and the application (but being not limited to) is replaced mutually and technical scheme of forming etc.
because technique scheme is used, the utility model compared with prior art has following advantages: the utility model is by adopting net for air-source heat pump units to heat, net for air-source heat pump units adopts refrigerant circulation, draw airborne heat, work done heating by compressor, and at the plating shop external heat, by the condensation side interchanger, make heat pass to circulating water heating and electroplate tank, there is high energy-saving effect, refrigerant circulation carries out outside workshop, even reveal the in-house operation personnel substantially without impact, and only by once middle heat exchange, its heating efficiency is high.In addition, air-side heat exchanger blower fan air amount, through the airduct T-valve that can automatically switch, send into cold wind in workshop summer, removes the indoor section waste heat and reduce the indoor pollution substrate concentration.Directly enter atmosphere by wind by the airduct T-valve winter.This novel practical is simple in structure, and operation is convenient, and energy-conserving and environment-protective can realize adding the hot-galvanizing tank simultaneously and reduce indoor air temperature, and economic benefit is high.
the accompanying drawing explanation:
fig. 1 is the schematic diagram of plating shop with temperature control system;
wherein: 1, compressor; 2, condensation side interchanger; 3, the first electric check valve; 4, throttling valve; 6, the second electric check valve; 7, vacuum breaker; 8, hot water circulating pump; 9, water filter; 10, individual layer blinds air outlet; 12 individual layer blinds blast inlets; 13, airduct valve; 14, airduct T-valve; 15, air-side heat exchanger; 16, blower fan; 17, gas-liquid separator; 18, electroplate tank.
Embodiment
as shown in Figure 1, a kind of plating shop temperature control system, comprise compressor 1, be positioned at the plating tank 18 in workshop, for adding the condensation side heat-exchanging component of hot-galvanizing tank 18, electroplates on tank 18 and be provided with water replanishing device.
the condensation side heat-exchanging component comprises condensation side interchanger 2, plating shop also comprises the air side heat-exchanging component with air-side heat exchanger 15 with temperature control system, the air outlet of air side heat-exchanging component is connected with workshop by airduct T-valve 14, compressor 1, the air side heat-exchanging component, the condensation side heat-exchanging component is arranged at the outside in workshop, the exhaust side of compressor 1 is connected with the refrigerant side inlet end of condensation side interchanger 2, the refrigerant side exit end of condensation side interchanger 2 is connected by throttling valve 4 with the refrigerant side inlet end of air-side heat exchanger 15, between the refrigerant side exit end of air-side heat exchanger 15 and the suction end of compressor 1, by gas-liquid separator 17, be connected.
the air side heat-exchanging component also comprise airduct valve 13 that blast inlet is connected with the air side air outlet of air-side heat exchanger 15, with the blower fan 16 that air-side heat exchanger 15 air side blast inlets are connected, the air outlet of airduct valve 13 is connected with workshop by airduct T-valve 14.Airduct T-valve 14 comprises the first port, the second port and the 3rd port, the air outlet of airduct valve 13 is connected with the first port of airduct T-valve 14, the second port of airduct T-valve 14 is connected with workshop, and the 3rd port of airduct T-valve 14 is connected with atmosphere.On the one side wall body in workshop, individual layer blinds blast inlet 12 is installed, individual layer blinds air outlet 10 is installed on the opposite side body of wall in workshop, the second port of airduct T-valve 14 is connected with individual layer blinds blast inlet 12.For avoiding the corrosion of room air to the metal airduct, workshop only arranges ventilation opening, does not arrange airduct.
the condensation side heat-exchanging component also comprises the first electric check valve 3 that feed-water end is connected with condensation side interchanger 2 hot water side water sides, the second electric check valve 6 that water side is connected with condensation side interchanger 2 hot water side feed-water ends.The water side of the first electric check valve 3 is connected with the feed-water end of electroplating tank 18, between the water side of electroplating tank 18 and the feed-water end of the second electric check valve 6, by water filter 9, hot water circulating pump 8, vacuum breaker 7, is connected successively.That is, electroplate tank 18 water sides and be connected with water filter 9 feed-water ends, water filter 9 water sides are connected with hot water circulating pump 8 feed-water ends, and hot water circulating pump 8 exit end are connected with vacuum breaker 7 feed-water ends, and vacuum breaker 7 water sides are connected with electric check valve 6 feed-water ends.Water filter 9, hot water circulating pump 8, vacuum breaker 7 are arranged at the outside in workshop.
when hot water preparing adds hot-galvanizing tank 18, hot water flows into and electroplates tank 18 from condensation side interchanger 2 water side the first electric check valve 3, with electroplate the heat exchange of the interior technique hot water of tank 18 after from electroplating tank 18 water sides, flow out, flow into hot water circulating pump 8 suction sides through water filter 9, after hot water circulating pump 8 pressurization, flow through vacuum breaker 7, the second electric check valve 6, flow into condensation side interchanger 2 feed-water ends.Simultaneously, during summer operation, outside air obtains cold with air-side heat exchanger 15 inner refrigerant heat exchanges after blower fan 16 pressurizations, the airduct valve 13 of flowing through, by airduct T-valve 14 first ports, airduct T-valve 14 second ports, send into indoor by individual layer blinds air outlet 12, after carrying out the caloic exchange with room air, through individual layer blinds exhaust outlet, send outdoor; During winter operation, outside air after blower fan 16 pressurization with air-side heat exchanger 15 inner refrigerant heat exchange, obtain cold, the airduct valve 13 of flowing through, by airduct T-valve 14 first ports, airduct T-valve 14 the 3rd port, enter in atmosphere.
as mentioned above, we are illustrated according to aim of the present utility model fully, but the utility model is not limited to above-described embodiment and implementation method.The practitioner of correlative technology field can carry out different variations and enforcement in the scope of technological thought license of the present utility model.
Claims (7)
1. a plating shop temperature control system, comprise compressor (1), be positioned at the plating tank (18) in workshop, for heating the condensation side heat-exchanging component of described plating tank (18), described condensation side heat-exchanging component comprises condensation side interchanger (2), it is characterized in that: described plating shop also comprises the air side heat-exchanging component with air-side heat exchanger (15) with temperature control system, the air outlet of described air side heat-exchanging component is connected with workshop by airduct T-valve (14), described compressor (1), described air side heat-exchanging component, described condensation side heat-exchanging component is arranged at the outside in workshop, the exhaust side of described compressor (1) is connected with the refrigerant side inlet end of described condensation side interchanger (2), the refrigerant side exit end of described condensation side interchanger (2) is connected by throttling valve (4) with the refrigerant side inlet end of described air-side heat exchanger (15), between the refrigerant side exit end of described air-side heat exchanger (15) and the suction end of described compressor (1), by gas-liquid separator (17), be connected.
2. a kind of plating shop temperature control system as claimed in claim 1, it is characterized in that: described air side heat-exchanging component also comprise airduct valve (13) that blast inlet is connected with the air side air outlet of described air-side heat exchanger (15), with the blower fan (16) that described air-side heat exchanger (15) air side blast inlet is connected, the air outlet of described airduct valve (13) is connected with workshop by described airduct T-valve (14).
3. a kind of plating shop temperature control system as claimed in claim 2, it is characterized in that: described airduct T-valve (14) comprises the first port, the second port and the 3rd port, the air outlet of described airduct valve (13) is connected with the first port of described airduct T-valve (14), the second port of described airduct T-valve (14) is connected with workshop, and the 3rd port of described airduct T-valve (14) is connected with atmosphere.
4. a kind of plating shop temperature control system as claimed in claim 3, it is characterized in that: on a side wall body in workshop, individual layer blinds blast inlet (12) is installed, individual layer blinds air outlet (10) is installed on the opposite side body of wall in described workshop, and the second port of described airduct T-valve (14) is connected with described individual layer blinds blast inlet (12).
5. a kind of plating shop temperature control system as claimed in claim 1 is characterized in that: described condensation side heat-exchanging component also comprises the first electric check valve (3) that feed-water end is connected with described condensation side interchanger (2) hot water side water side, the second electric check valve (6) that water side is connected with described condensation side interchanger (2) hot water side feed-water end.
6. a kind of plating shop temperature control system as claimed in claim 5, it is characterized in that: the water side of described the first electric check valve (3) is connected with the feed-water end of described plating tank (18), between the feed-water end of the water side of described plating tank (18) and described the second electric check valve (6), by water filter (9), hot water circulating pump (8), vacuum breaker (7), is connected successively.
7. a kind of plating shop temperature control system as claimed in claim 6, it is characterized in that: described water filter (9), described hot water circulating pump (8), described vacuum breaker (7) are arranged at the outside in workshop.
Priority Applications (1)
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CN 201220726038 CN203007463U (en) | 2012-12-25 | 2012-12-25 | Temperature control system for electroplating shop |
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CN 201220726038 CN203007463U (en) | 2012-12-25 | 2012-12-25 | Temperature control system for electroplating shop |
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CN203007463U true CN203007463U (en) | 2013-06-19 |
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CN 201220726038 Expired - Fee Related CN203007463U (en) | 2012-12-25 | 2012-12-25 | Temperature control system for electroplating shop |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103645757A (en) * | 2013-12-04 | 2014-03-19 | 湖北工业大学 | Non-contact temperature control method and device for automatic electroplating production line |
CN103806082A (en) * | 2014-01-28 | 2014-05-21 | 太仓丽盛制版有限公司 | Temperature control system for electroplating solution for manufacturing gravure plate |
CN104746126A (en) * | 2015-03-13 | 2015-07-01 | 唐传新 | Plating bath heating and cooling circulating system |
-
2012
- 2012-12-25 CN CN 201220726038 patent/CN203007463U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103645757A (en) * | 2013-12-04 | 2014-03-19 | 湖北工业大学 | Non-contact temperature control method and device for automatic electroplating production line |
CN103806082A (en) * | 2014-01-28 | 2014-05-21 | 太仓丽盛制版有限公司 | Temperature control system for electroplating solution for manufacturing gravure plate |
CN103806082B (en) * | 2014-01-28 | 2016-04-13 | 太仓丽盛制版有限公司 | Intaglio plate manufactures the temperature control system of electroplate liquid |
CN104746126A (en) * | 2015-03-13 | 2015-07-01 | 唐传新 | Plating bath heating and cooling circulating system |
CN104746126B (en) * | 2015-03-13 | 2017-06-27 | 唐传新 | Electroplating bath is heated and cooling recirculation system |
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GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130619 Termination date: 20191225 |