CN202979327U - PTC aluminum heating element - Google Patents

PTC aluminum heating element Download PDF

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Publication number
CN202979327U
CN202979327U CN 201220575123 CN201220575123U CN202979327U CN 202979327 U CN202979327 U CN 202979327U CN 201220575123 CN201220575123 CN 201220575123 CN 201220575123 U CN201220575123 U CN 201220575123U CN 202979327 U CN202979327 U CN 202979327U
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heating element
ptc
electrode sheet
sleeve
aluminum
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Expired - Fee Related
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CN 201220575123
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Chinese (zh)
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罗检平
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Dongguan Bizhuo Hardware Electronics Co ltd
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Dongguan Bizhuo Hardware Electronics Co ltd
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Abstract

本实用新型涉及PTC发热体领域,公开了一种PTC铝件发热体。本实用新型所述的PTC铝件发热体,包括PTC发热体、电极片和管状铝型材;所述电极片和所述PTC发热体都位于所述铝型材内部,并且所述电极片贴于所述PTC发热体的上下表面;在所述贴有电极片的PTC发热体外表面包裹有绝缘纸;所述电极片连接有高温的导线。所述铝型材为半圆柱形的管状。所述绝缘纸为绝缘黄纸。所述电极片与所述导线连接处套有套管。所述套管为热缩套管、硅胶套管或者内纤外胶套管中的任意一种。本实用新型所述的PTC铝件发热体,具有导热功率高的特点,能满足高功率的发热产品的需求。

The utility model relates to the field of PTC heating elements, and discloses a PTC aluminum heating element. The PTC aluminum heating element described in the utility model includes a PTC heating element, an electrode sheet and a tubular aluminum profile; the electrode sheet and the PTC heating element are both located inside the aluminum profile, and the electrode sheet is attached to the upper and lower surfaces of the PTC heating element; the outer surface of the PTC heating element with the electrode sheet attached is wrapped with insulating paper; the electrode sheet is connected to a high-temperature wire. The aluminum profile is a semi-cylindrical tube. The insulating paper is insulating yellow paper. A sleeve is provided at the connection between the electrode sheet and the wire. The sleeve is any one of a heat shrink sleeve, a silicone sleeve or an inner fiber and outer rubber sleeve. The PTC aluminum heating element described in the utility model has the characteristics of high thermal conductivity and can meet the needs of high-power heating products.

Description

PTC铝件发热体PTC aluminum heating element

技术领域 technical field

本实用新型涉及PTC发热体领域,尤其涉及一种PTC铝件发热体。 The utility model relates to the field of PTC heating elements, in particular to a heating element of a PTC aluminum part.

背景技术 Background technique

PTC发热体,是一种陶瓷材料,可以自动控温。通电时,因为室温其本身电阻比较小,因此起始电流较大,能使PTC发热体很快发热升温,导致本身电阻值迅速增加进入跃变区,此刻能通过PTC发热体的电流就非常小,使得PTC发热体表面温度适中保持恒定值,此恒定温度只与PTC发热体的居里温度和外加电压有关,而与环境温度基本无关。利用此特性,在现实生活中运用得极其广泛,是直接将其作为发热源使用,比如直发器、卷发器、取暖器、热疗仪、电热盘等。但是此类使用的都是功率相对不高的产品,一般都在5000W以下,对于高功率的工业热水器来说,则无法满足其要求。同时,使用中的PTC发热体在加热使用过程中会因加热后外皮脱落产生硅、铅等有害物质。 The PTC heating element is a ceramic material that can automatically control the temperature. When energized, because the resistance at room temperature is relatively small, the initial current is relatively large, which can make the PTC heating element heat up quickly, causing the resistance value to increase rapidly and enter the transition zone. At this moment, the current that can pass through the PTC heating element is very small. , so that the surface temperature of the PTC heating element is moderately maintained at a constant value. This constant temperature is only related to the Curie temperature of the PTC heating element and the applied voltage, and basically has nothing to do with the ambient temperature. Taking advantage of this feature, it is widely used in real life, and it is directly used as a heat source, such as hair straighteners, hair curlers, heaters, thermotherapy instruments, electric heating plates, etc. However, these products use relatively low power, generally below 5000W, which cannot meet the requirements of high-power industrial water heaters. At the same time, the PTC heating element in use will produce harmful substances such as silicon and lead due to the peeling off of the skin after heating.

发明内容 Contents of the invention

本实用新型实施例的目的是:提供一种PTC铝件发热体,具有导热功率高的特点,能满足高功率的发热产品的需求。 The purpose of the embodiment of the utility model is to provide a PTC aluminum heating element, which has the characteristics of high thermal conductivity and can meet the demand of high-power heating products.

本实用新型实施例提供的一种PTC铝件发热体,包括PTC发热体、电极片和管状铝型材;所述电极片和所述PTC发热体都位于所述铝型材内部,并且所述电极片贴于所述PTC发热体的上下表面;在所述贴有电极片的PTC发热体外表面包裹有绝缘纸;所述电极片连接有高温的导线。 A PTC aluminum heating element provided by an embodiment of the utility model includes a PTC heating element, an electrode sheet and a tubular aluminum profile; both the electrode sheet and the PTC heating element are located inside the aluminum profile, and the electrode sheet It is pasted on the upper and lower surfaces of the PTC heating element; the surface of the PTC heating element pasted with electrode sheets is wrapped with insulating paper; the electrode sheets are connected with high-temperature wires.

可选的,所述铝型材为半圆柱形的管状。 Optionally, the aluminum profile is in the shape of a semi-cylindrical tube.

可选的,所述绝缘纸为绝缘黄纸。 Optionally, the insulating paper is insulating yellow paper.

可选的,所述电极片与所述导线连接处套有套管。 Optionally, a sleeve is sleeved at the connection between the electrode piece and the wire.

可选的,所述套管为热缩套管、硅胶套管或者内纤外胶套管中的任意一种。 Optionally, the sleeve is any one of a heat shrinkable sleeve, a silicone sleeve, or a sleeve with inner fiber and outer rubber.

由上可见,应用本实用新型实施例的技术方案,将所述PTC发热体安装在管状铝型材内,并且在所述PTC发热体上下表面贴有电极片,然后电极片通过耐高温的导线与外部电源连接,从而使得所述PTC发热体在发热过过程中,散热面积增加,从而也就使得发热功率得到大幅度提高,同时也解决了PTC发热体直接加热后导致的外皮脱落产生硅、铅等有害物质的问题。 It can be seen from the above that by applying the technical solution of the embodiment of the utility model, the PTC heating element is installed in the tubular aluminum profile, and the upper and lower surfaces of the PTC heating element are pasted with electrode sheets, and then the electrode sheets pass through the high temperature resistant wire and The external power supply is connected, so that the heat dissipation area of the PTC heating element increases during the heating process, so that the heating power is greatly improved, and at the same time, it also solves the problem of silicon and lead caused by the shedding of the PTC heating element after direct heating. and other hazardous substances.

附图说明 Description of drawings

此处所说明的附图用来提供对本实用新型的进一步理解,构成本申请的一部分,并不构成对本实用新型的不当限定,在附图中: The accompanying drawings described here are used to provide a further understanding of the utility model, constitute a part of the application, and do not constitute an improper limitation of the utility model. In the accompanying drawings:

图1为本实用新型提供的一种PTC铝件发热体的结构正视图; Fig. 1 is the structural front view of a kind of PTC aluminum heating element provided by the utility model;

图2为本实用新型提供的一种PTC铝件发热体的结构后视图。 Fig. 2 is a structural rear view of a PTC aluminum heating element provided by the utility model.

具体实施方式 Detailed ways

下面将结合附图以及具体实施例来详细说明本实用新型,在此本实用新型的示意性实施例以及说明用来解释本实用新型,但并不作为对本实用新型的限定。 The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments. The schematic embodiments and descriptions of the utility model are used to explain the utility model, but not as a limitation to the utility model.

如图1和图2所示,本实用新型所示的PTC铝件发热体,包括PTC发热体1、电极片2和管状铝型材3,所述铝型材3为半圆柱形,所述PTC发热体1和电极片都位于所述铝型材3内部,同时所述电极片2贴于所述PTC发热体1的上下表面,并且所述电极片2通过耐高温的导线4导出,在所述电极片2与所述导线4连接处套有套管5,所述套管5为热缩套管、硅胶套管或者内纤外胶套管中的任意一种,使得连接更加牢固、不易断开。另外,在所述贴有电极片2的PTC发热体1的外表面包裹有绝缘纸6,起到非常好的绝缘作用,普遍采用的是绝缘黄纸。 As shown in Figure 1 and Figure 2, the PTC aluminum heating element shown in the utility model includes a PTC heating element 1, an electrode sheet 2 and a tubular aluminum profile 3, the aluminum profile 3 is semi-cylindrical, and the PTC heating Both the body 1 and the electrode sheet are located inside the aluminum profile 3, and the electrode sheet 2 is attached to the upper and lower surfaces of the PTC heating element 1, and the electrode sheet 2 is derived through a high-temperature resistant wire 4, and the electrode sheet 2 is attached to the upper and lower surfaces of the PTC heating element 1. The connection between sheet 2 and the wire 4 is covered with a sleeve 5, and the sleeve 5 is any one of heat shrinkable sleeve, silicone sleeve or inner fiber outer rubber sleeve, which makes the connection more firm and difficult to disconnect . In addition, the outer surface of the PTC heating element 1 pasted with the electrode sheet 2 is wrapped with insulating paper 6 to play a very good insulating effect, and insulating yellow paper is generally used.

本实用新型所述的PTC铝件发热体,将所述PTC 发热体1装入半圆柱形的管状铝型材3中,然后通过带有导线4的电极片2相连,即当通过导线4接通电源后,则电极片2也立马将电传导至所述PTC发热体1,所述PTC发热体1在通电发热的过程中,将热量通过所述铝型材3向四周散去,所述铝型材3不仅具有极好的导热效应, 其形状也增大了散热的面积,从而使得所述PTC发热体1及时而快速的传导热量,大大提升了导热功率,满足了工业中对高功率的需求,同时,也避免了因所述PTC发热体1直接传热造成了外皮脱落,以及产生硅、铅等有害物质的问题。 In the PTC aluminum heating element described in the utility model, the PTC heating element 1 is packed into a semi-cylindrical tubular aluminum profile 3, and then connected through the electrode sheet 2 with a wire 4, that is, when the wire 4 is connected After the power supply, the electrode sheet 2 also conducts electricity to the PTC heating element 1 immediately, and the PTC heating element 1 dissipates heat to the surroundings through the aluminum profile 3 during the process of energizing and heating. 3 Not only has an excellent heat conduction effect, but its shape also increases the area of heat dissipation, so that the PTC heating element 1 conducts heat in a timely and rapid manner, greatly improving the heat conduction power, and meeting the demand for high power in the industry. At the same time, it also avoids the problems of shedding of the skin caused by the direct heat transfer of the PTC heating element 1 and the generation of harmful substances such as silicon and lead.

以上对本实用新型实施例所提供的技术方案进行了详细介绍,本文中应用了具体个例对本实用新型实施例的原理以及实施方式进行了阐述,以上实施例的说明只适用于帮助理解本实用新型实施例的原理;同时,对于本领域的一般技术人员,依据本实用新型实施例,在具体实施方式以及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本实用新型的限制。 The technical solutions provided by the embodiments of the present invention have been introduced in detail above. In this paper, specific examples have been used to illustrate the principles and implementation methods of the embodiments of the present invention. The descriptions of the above embodiments are only applicable to help understand the present invention. The principle of the embodiment; at the same time, for those of ordinary skill in the art, according to the embodiment of the present invention, there will be changes in the specific implementation and the scope of application. Utility model restrictions.

Claims (5)

1.一种PTC铝件发热体,其特征在于: 1. A PTC aluminum heating element, characterized in that: 包括PTC发热体、电极片和管状铝型材; Including PTC heating element, electrode sheet and tubular aluminum profile; 所述电极片和所述PTC发热体都位于所述铝型材内部,并且所述电极片贴于所述PTC发热体的上下表面; Both the electrode sheet and the PTC heating element are located inside the aluminum profile, and the electrode sheet is attached to the upper and lower surfaces of the PTC heating element; 在所述贴有电极片的PTC发热体外表面包裹有绝缘纸; Insulating paper is wrapped on the surface of the PTC heating body with the electrode sheet attached; 所述电极片连接有耐高温的导线。 The electrode sheets are connected with high temperature resistant wires. 2.根据权利要求1所述的PTC铝件发热体,其特征在于: 2. The PTC aluminum heating element according to claim 1, characterized in that: 所述铝型材为半圆柱形的管状。 The aluminum profile is in the shape of a semi-cylindrical tube. 3.根据权利要求1所述的PTC铝件发热体,其特征在于: 3. The PTC aluminum heating element according to claim 1, characterized in that: 所述绝缘纸为绝缘黄纸。 The insulating paper is insulating yellow paper. 4.根据权利要求1所述的PTC铝件发热体,其特征在于: 4. The PTC aluminum heating element according to claim 1, characterized in that: 所述电极片与所述导线连接处套有套管。 The connection between the electrode piece and the wire is covered with a sleeve. 5.根据权利要求4所述的PTC铝件发热体,其特征在于: 5. The PTC aluminum heating element according to claim 4, characterized in that: 所述套管为热缩套管、硅胶套管或者内纤外胶套管中的任意一种。 The sleeve is any one of a heat shrinkable sleeve, a silicone sleeve or a sleeve with inner fiber and outer rubber.
CN 201220575123 2012-11-02 2012-11-02 PTC aluminum heating element Expired - Fee Related CN202979327U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104566953A (en) * 2015-01-08 2015-04-29 浙江鑫通电子有限公司 Strong natural convection electric heating device
WO2015184859A1 (en) * 2014-06-03 2015-12-10 上海帕克热敏陶瓷有限公司 Instant heating-type ptc liquid heater

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015184859A1 (en) * 2014-06-03 2015-12-10 上海帕克热敏陶瓷有限公司 Instant heating-type ptc liquid heater
CN104566953A (en) * 2015-01-08 2015-04-29 浙江鑫通电子有限公司 Strong natural convection electric heating device
CN104566953B (en) * 2015-01-08 2018-09-18 浙江鑫通电子有限公司 A kind of strong free convection electric calorifie installation

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Granted publication date: 20130605

Termination date: 20141102

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