CN202975739U - Informationalized cement production management system - Google Patents

Informationalized cement production management system Download PDF

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Publication number
CN202975739U
CN202975739U CN 201220621800 CN201220621800U CN202975739U CN 202975739 U CN202975739 U CN 202975739U CN 201220621800 CN201220621800 CN 201220621800 CN 201220621800 U CN201220621800 U CN 201220621800U CN 202975739 U CN202975739 U CN 202975739U
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China
Prior art keywords
grog
grab bucket
silo
platform scale
operation station
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Withdrawn - After Issue
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CN 201220621800
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Chinese (zh)
Inventor
张�浩
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JIANGSU XINJIE SOUTH CEMENT CO Ltd
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JIANGSU XINJIE SOUTH CEMENT CO Ltd
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Priority to CN 201220621800 priority Critical patent/CN202975739U/en
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Abstract

The utility model provides an informationalized cement production management system, comprising a clinker silo, a platform scale, two grab bucket weighers, and a clinker silo weighing sensor, a clinker silo metering display instrument, a platform scale weighing sensor, a platform scale metering display instrument, two grab bucket weigher weighing sensors, grab bucket weigher control cabinets, three operation station computers, a printer, a data switch, an industrial control computer, and three monitoring cameras. The informationalized cement production management system is capable of increasing the working efficiency of enterprises, saving labor, and providing positive promoting effects on adjustments of technological structure and product structure of the cement industry and on acceleration of technological reconstruction of old enterprises.

Description

Information-based manufacture of cement management system
Technical field
The utility model relates to the industrial automation management, and particularly the information system management field of cement production enterprise, be specifically related to a kind of information-based manufacture of cement management system.
Background technology
China's cement production enterprise great majority are medium-sized and small enterprises, and are also quite backward in the development of enterprise information management, and information system management is confined to the robotization of production line and controls (as the DCS system etc.), financial management.Other advance factory's management, storehouse management, sales management etc. as cement clinker payroll management, starting material and still adopt relatively backward Word document, Excel form to do form, What is more also does form at paper pen by hand, there is following insoluble problem in these management modes: 1) inefficiency, registration, statistics, accounting that handwork requires a great deal of time and carries out data are being preserved, are being checked on having access to and also want the expensive time; 2) easily make mistakes, the handwork human factor is many, can not guarantee can not make mistakes when all staff on board records statistics, will check the expensive time in case make mistakes; 3) standardization is poor, and the form that handwork is made is uneven because of the individual, and the form that neither one is unified can cause some inconveniences for checking later on, preserve all; 4) real-time is poor, and handwork can not real-time recorded data, can not real time inspection and statistical information; 5) easily practice fraud, handwork exists great space that the undesirable can be availed oneself of the opportunity to get in, as advance to have more less, manipulation of account etc., can cause great economic loss to enterprise.
In view of this, develop a kind of information-based manufacture of cement management system, become a kind of demand of reality.
The utility model content
Advance the managerial defectives such as factory for cement production enterprise at cement clinker granting, starting material, the applicant is through Improvement, advance by, starting material in bulk to grog shipment in bulk, grog automobile the upgrading that the operations such as factory are carried out information system management, a kind of information-based manufacture of cement management system is provided, is intended to solve the defective of above-mentioned prior art.
The technical solution of the utility model is as follows:
the utility model provides a kind of information-based manufacture of cement management system, comprise the grog silo, platform scale, the first grab bucket claims, the second grab bucket claims, and the grog silo LOAD CELLS that is connected by the communications cable, grog silo metering Displaying Meter, the platform scale LOAD CELLS, platform scale metering Displaying Meter, the first grab bucket claims LOAD CELLS, the second grab bucket claims LOAD CELLS, grab bucket claims switch board, the first operation station computer, the second operation station computer, the 3rd operation station computer, printer, data switching exchane, industrial computer, grog silo rig camera, platform scale rig camera and grab bucket claim rig camera,
The import and export place of grog silo is equipped with respectively grog inlet valve and grog bleeder valve, and the grog inlet valve is connected the communications cable and is connected with the second operation station computer through industrial computer with the grog bleeder valve; Grog silo LOAD CELLS is connected with the grog silo, and is connected with the second operation station computer through grog silo metering Displaying Meter by the communications cable;
The platform scale LOAD CELLS is connected with platform scale, and is connected with the first operation station computer through platform scale metering Displaying Meter by the communications cable; First grabs bucket claims LOAD CELLS and the first grab bucket to claim to be connected, and the second grab bucket title LOAD CELLS and the second grab bucket claim to be connected, and the first grab bucket claims to claim to claim that through grab bucket switch board is connected with the first operation station computer by the communications cable with being connected to grab bucket;
Grog silo rig camera, platform scale rig camera and grab bucket claim that rig camera is arranged on respectively grog silo, platform scale, the first grab bucket claims and the second grab bucket title place; Grog silo rig camera, platform scale rig camera and the title rig camera of being connected are connected with the 3rd operation station computer by the communications cable respectively;
The first operation station computer is connected with printer; The first operation station computer, the second operation station computer and the 3rd operation station computer are connected to data switching exchane by the communications cable respectively.
Its further technical scheme is: described grog silo and grog silo LOAD CELLS adopt plum Teller-Tuo benefit XK3123 silo measuring apparatus.
Its further technical scheme is: described platform scale and platform scale LOAD CELLS adopt plum Teller-Tuo benefit T800 platform scale weighing device.
Its further technical scheme is: described the first grab bucket claims and the first grab bucket claims LOAD CELLS, and the second grab bucket claims and second grab bucket title LOAD CELLS employing plum Teller-Tuo benefit NCS grabs bucket weighing device.
Its further technical scheme is: on described the first operation station computer, central database is installed.
Its further technical scheme is: described data switching exchane is connected with operated from a distance station computing machine.
Useful technique effect of the present utility model is:
Information-based manufacture of cement management system of the present utility model, can realize that cement production enterprise advances the information-based management and control of factory to grog granting in bulk and starting material, possess the operation interface of eliminating uncertain human factor, real time measure, accurate-metering, orderly management, close friend fully, the functions such as printing of supporting remote access, support metering list and statistical report form.
1, adopt the utility model, can eliminate uncertain human factor, realize whole system is controlled fully.The utility model system adopts all computer to control record data, need not the people and is hand-kept, and data all are kept in central database, and the personnel that only have specified permission just can add accordingly to data, modification and deletion action.In the shipment in bulk of this external grog, the utility model system can control the opening and closing of charging and discharge valve, prevents manual operation.
2, adopt the utility model, can realize real time measure.The utility model system can directly read the real time measure data that measuring apparatus sends, and preserves in real time.
3, adopt the utility model, can realize accurate-metering.The error in dipping of the metering outfit of the utility model system can satisfy national standard fully.
4, adopt the utility model, can realize orderly management.The utility model system accurate easy metrological operation flow process, both accurate, simple to operate again.
5, the utlity model has friendly operation interface.The operation interface of the utility model system is easily understood, and continuous data and other management datas will easily be inquired about, and supports fuzzy query, and statistics is convenient and swift.
6, the utility model is supported remote access.Can be connected to telecommunication network by data switching exchane, can realize data sharing.
7, the utility model supported data is derived.Continuous data of the present utility model can be derived in addition with the Excel form and be preserved.
8, the printing of the utility model support metering list and statistical report form.The utility model can real time print after the grog distribution metering is completed metering tetrad list (client's connection, freight charges connection, bookkeeping copy, stub), can print grog granting day statistical report form, grog and provide customer statement form, starting material and advance that the supplier of factory settles accounts form, starting material advance short group of freight charges of factory's vehicle and settle accounts form etc.
9, the utility model is aided with rig camera and carries out monitoring in 24 hours, makes grog granting and starting material advance factory's management system and can realize unattended operation, realizes advanced management pattern in cement industry.
In sum, the utility model has improved the work efficiency of enterprise, has saved a large amount of manpowers.Simultaneously, positive facilitation has been played in the technological transformation of the utility model to the technical pattern of adjusting cement industry and product structure, quickening long-established enterprise.
The aspect that the utility model is additional and advantage provide in embodiment description partly below, and part will become obviously from the following description, or recognize by practice of the present utility model.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is entity relationship diagram of the present utility model.
[reference numeral explanation] be the grog silo 1.; 1a. grog inlet valve; 1b. grog bleeder valve; 2. platform scale; 3. the first grab bucket claims; 4. the second grab bucket claims; 5. grog silo LOAD CELLS; 6. the grog silo measures Displaying Meter; 7. platform scale LOAD CELLS; 8. platform scale measures Displaying Meter; 9. the first grab bucket claims LOAD CELLS; 10. the second grab bucket claims LOAD CELLS; 11. grab bucket claims switch board; 12. the first operation station computer; 13. the second operation station computer; 14. the 3rd operation station computer; 15. printer; 16. data switching exchane; 17. industrial computer; 18. grog silo rig camera; 19. platform scale rig camera; 20. and grab bucket claims rig camera; 21. operated from a distance station computing machine.
Embodiment
Below in conjunction with accompanying drawing, embodiment of the present utility model is described further.
as shown in Figure 1, information-based manufacture of cement management system of the present utility model comprises grog silo 1, platform scale 2, the first grab bucket claims 3, the second grab bucket claims 4, and the grog silo LOAD CELLS 5 that is connected by the communications cable, grog silo metering Displaying Meter 6, platform scale LOAD CELLS 7, platform scale metering Displaying Meter 8, the first grab bucket claims LOAD CELLS 9, the second grab bucket claims LOAD CELLS 10, grab bucket claims switch board 11, the first operation station computer 12, the second operation station computer 13, the 3rd operation station computer 14, printer 15, data switching exchane 16, industrial computer 17, grog silo rig camera 18, platform scale rig camera 19 and grab bucket claim rig camera 20.
See Fig. 1, grog silo 1 and grog silo LOAD CELLS 5 are used for the metering of grog shipment in bulk.Wherein, the import and export place of grog silo 1 is equipped with respectively grog inlet valve 1a and grog bleeder valve 1b, and grog inlet valve 1a is connected the communications cable and is connected with the second operation station computer 13 through industrial computer 17 with grog bleeder valve 1b.Grog silo LOAD CELLS 5 is connected with grog silo 1, and is connected with the second operation station computer 13 through grog silo metering Displaying Meter 6 by the communications cable.The second operation station computer 13 is used for receiving the continuous data of grog shipment in bulk and sending the control command of grog shipment in bulk.The opening and closing of grog inlet valve 1a and grog bleeder valve 1b are controlled in the order that industrial computer 17 is used for sending by the second operation station computer 13.
See Fig. 1, platform scale 2 and platform scale LOAD CELLS 7 are used for the metering in bulk of grog automobile.Platform scale LOAD CELLS 7 is connected with platform scale 2, and is connected with the first operation station computer 12 through platform scale metering Displaying Meter 8 by the communications cable.The first grab bucket claims the 3, second grab bucket to claim the 4, first grab bucket to claim LOAD CELLS 9 and the second grab bucket to claim LOAD CELLS 10 to be used for the metering that starting material enter factory.Wherein, the first grab bucket claims LOAD CELLS 9 to claim that with the first grab bucket 3 are connected, the second grab bucket title LOAD CELLS 10 and the second grab bucket claim that 4 are connected, and the first grab bucket claims 3 to claim 4 to claim that through grab bucket switch board 11 is connected with the first operation station computer 12 by the communications cable with being connected to grab bucket.The central database of whole system is arranged on the first operation station computer 12, and printer 15 also is connected with the first operation station computer 12.The grog automobile is in bulk to be advanced the continuous data of factory and drives printer 15 to measure Print reports with starting material the first operation station computer 12 for receiving.
See Fig. 1, grog silo rig camera 18, platform scale rig camera 19 and grab bucket claim rig camera 20 to be arranged on respectively grog silo 1, platform scale 2, the first grab bucket to claim the 3 and second grab bucket to claim 4 places, is respectively used to, starting material in bulk to grog shipment in bulk, grog automobile and enters factory and monitor.Grog silo rig camera 18, platform scale rig camera 19 and the title rig camera 20 of being connected are connected with the 3rd operation station computer 14 by the communications cable respectively.The 3rd operation station computer 14 is keeper's active station, and the terminal software of above-mentioned three rig cameras also is arranged on the 3rd operation station computer 14.
See Fig. 1, above-mentioned the first operation station computer 12, the second operation station computer 13 and the 3rd operation station computer 14 access to data switching exchane 16 by the communications cable respectively.Operated from a distance station computing machine 21 also can be connected to data switching exchane 16.
In the present embodiment, grog silo 1 and grog silo LOAD CELLS 5 can wholely adopt 1 cover plum Teller-Tuo benefit XK3123 silo measuring apparatus, and range is 750 tons, and measuring accuracy is 50 kilograms.Platform scale 2 and platform scale LOAD CELLS 7 can wholely adopt 1 cover plum Teller-Tuo benefit T800 platform scale weighing device, and range is 120 tons, and measuring accuracy is 20 kilograms.The first grab bucket claims the 3 and first grab bucket to claim LOAD CELLS 9, the second grab buckets to claim the 4 and second grab bucket to claim LOAD CELLS 10, can adopt respectively 2 cover plum Teller-Tuo benefit NCS weighing device of grabbing bucket, and range is 12 tons, and measuring accuracy is 1 kilogram.
Data relationship of the present utility model as shown in Figure 2.Set up central database with Microsoft SQL Server, central database is based upon on the first operation station computer 12, the reason of considering is mainly that the workload of the first operation station computer 12 is maximum, and working time is the longest, if other operation station computers break down or network breaks down, can not affect the work of the first operation station computer 12.
Each measuring instrument gathers gravitational cue by each LOAD CELLS, shows and sends to the first operation station computer 12 or the second operation station computer 13 by the RS232 serial port in real time after converting digital signal to.Three operation station computers form LAN (Local Area Network) by data switching exchane, adopt ICP/IP protocol to carry out communication.
As shown in Figure 2, the function of the utility model management system is mainly divided three bulks:
Comprehensive management platform.Major function comprises: operator's user management of each system, all operations person's operation record management, the management of platform scale metering vehicle, the client of grog, order management, the newspaper port management of grog bulk carrier, grog distribution metering single tube reason, starting material are advanced the supplier of factory, type of merchandize management, the checking and printing function etc. of various forms.
Grog shipment operating platform.By comprehensive management platform, the shipment one by one of ship newspaper port order is set, the operator does out valve or pausing operation on operation interface, and after ship installs to default tonnage, valve-closing stops blanking, and the automatic printing metering is single.
Platform scale and grab bucket claim operating platform.Major function comprises: empty wagons claims skin, loaded vehicle metering to print the metering list, check the part form.
Above-described is only preferred implementation of the present utility model, and the utility model is not limited to above embodiment.Be appreciated that other improvement and variation that those skilled in the art directly derive or associate under the prerequisite that does not break away from basic conception of the present utility model, all should think be included in protection domain of the present utility model within.

Claims (6)

1. information-based manufacture of cement management system, it is characterized in that: comprise grog silo (1), platform scale (2), the first grab bucket claims (3), the second grab bucket claims (4), and the grog silo LOAD CELLS (5) that is connected by the communications cable, grog silo metering Displaying Meter (6), platform scale LOAD CELLS (7), platform scale metering Displaying Meter (8), the first grab bucket claims LOAD CELLS (9), the second grab bucket claims LOAD CELLS (10), grab bucket claims switch board (11), the first operation station computer (12), the second operation station computer (13), the 3rd operation station computer (14), printer (15), data switching exchane (16), industrial computer (17), grog silo rig camera (18), platform scale rig camera (19) and grab bucket claim rig camera (20),
The import and export place of grog silo (1) is equipped with respectively grog inlet valve (1a) and grog bleeder valve (1b), and grog inlet valve (1a) is connected 1b with the grog bleeder valve) be connected with the second operation station computer (13) through industrial computer (17) by the communications cable; Grog silo LOAD CELLS (5) is connected with grog silo (1), and is connected with the second operation station computer (13) through grog silo metering Displaying Meter (6) by the communications cable;
Platform scale LOAD CELLS (7) is connected with platform scale (2), and measures Displaying Meter (8) by the communications cable through platform scale and be connected with the first operation station computer (12); The first grab bucket claims LOAD CELLS (9) to claim (3) to be connected with the first grab bucket, the second grab bucket title LOAD CELLS (10) and the second grab bucket claim (4) to be connected, and the first grab bucket claims (3) to claim (4) to claim switch board (11) to be connected with the first operation station computer (12) by the communications cable through grab bucket with being connected to grab bucket;
Grog silo rig camera (18), platform scale rig camera (19) and grab bucket claim rig camera (20) to be arranged on respectively grog silo (1), platform scale (2), first is grabbed bucket and claimed (3) and the second grab bucket to claim (4) to locate; Grog silo rig camera (18), platform scale rig camera (19) and the title rig camera (20) of being connected are connected with the 3rd operation station computer (14) by the communications cable respectively;
The first operation station computer (12) is connected with printer (15); The first operation station computer (12), the second operation station computer (13) and the 3rd operation station computer (14) are connected to data switching exchane (16) by the communications cable respectively.
2. information-based manufacture of cement management system according to claim 1, it is characterized in that: described grog silo (1) and grog silo LOAD CELLS (5) adopt plum Teller-Tuo benefit XK3123 silo measuring apparatus.
3. information-based manufacture of cement management system according to claim 1, it is characterized in that: described platform scale (2) and platform scale LOAD CELLS (7) adopt plum Teller-Tuo benefit T800 platform scale weighing device.
4. information-based manufacture of cement management system according to claim 1, it is characterized in that: described the first grab bucket claims (3) and the first grab bucket to claim LOAD CELLS (9), and the second grab bucket claims (4) and second grab bucket title LOAD CELLS (10) employing plum Teller-Tuo benefit NCS weighing device of grabbing bucket.
5. information-based manufacture of cement management system according to claim 1, is characterized in that: on described the first operation station computer (12), central database is installed.
6. information-based manufacture of cement management system according to claim 1, it is characterized in that: described data switching exchane (16) is connected with operated from a distance station computing machine (21).
CN 201220621800 2012-11-22 2012-11-22 Informationalized cement production management system Withdrawn - After Issue CN202975739U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103019184A (en) * 2012-11-22 2013-04-03 江苏新街南方水泥有限公司 Informationized cement production management system
CN103592917A (en) * 2013-11-14 2014-02-19 沈阳卡斯特科技发展有限公司 Dry method cement production line control system
CN113184571A (en) * 2021-05-24 2021-07-30 中建材(合肥)粉体科技装备有限公司 Control method of cement clinker bulk discharging control device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103019184A (en) * 2012-11-22 2013-04-03 江苏新街南方水泥有限公司 Informationized cement production management system
CN103592917A (en) * 2013-11-14 2014-02-19 沈阳卡斯特科技发展有限公司 Dry method cement production line control system
CN103592917B (en) * 2013-11-14 2016-01-06 沈阳卡斯特科技发展有限公司 New type nonaqueous cement production line control system
CN113184571A (en) * 2021-05-24 2021-07-30 中建材(合肥)粉体科技装备有限公司 Control method of cement clinker bulk discharging control device

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AV01 Patent right actively abandoned

Granted publication date: 20130605

Effective date of abandoning: 20141015

RGAV Abandon patent right to avoid regrant