CN202975694U - Production line monitoring system - Google Patents
Production line monitoring system Download PDFInfo
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- CN202975694U CN202975694U CN 201220713152 CN201220713152U CN202975694U CN 202975694 U CN202975694 U CN 202975694U CN 201220713152 CN201220713152 CN 201220713152 CN 201220713152 U CN201220713152 U CN 201220713152U CN 202975694 U CN202975694 U CN 202975694U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 105
- 238000012544 monitoring process Methods 0.000 title claims description 39
- 238000001514 detection method Methods 0.000 claims abstract description 50
- 230000033001 locomotion Effects 0.000 claims description 15
- 230000005693 optoelectronics Effects 0.000 claims description 15
- 238000007689 inspection Methods 0.000 abstract 1
- 238000012360 testing method Methods 0.000 description 34
- 238000000034 method Methods 0.000 description 11
- 238000011076 safety test Methods 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 5
- 230000004888 barrier function Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Abstract
The utility model provides a production line monitored control system, include: a tester for detecting products on the production line; a connection detection sensor for detecting whether the product is connected with the tester; and the control device is connected with the connection detection sensor and can control the product to be kept at the first preset position. The utility model provides a production line monitored control system can whether the automated inspection product is connected on the tester to can be when the product is not connected with the tester automatic control product keep at first preset position, effectively avoided leaking examining and delaying the product that the work of working a telephone switchboard caused and cause and leak examining because of the product that the staff operation was untimely often caused, thereby reduced the product probability of leaking examining that appears, and then reduced the quality hidden danger of product.
Description
Technical field
The utility model relates to the electric equipment products technical field of measurement and test, more particularly, relates to a kind of production line monitoring system.
Background technology
In order to guarantee the safety in utilization of electric equipment products, the electric equipment products front needs that dispatch from the factory carry out electrical safety test.At present, electric equipment products are carried out electrical safety test on production line, be provided with corresponding test section on production line, and the electrical safety test instrument is arranged in the test section.
On existing production line, when electric equipment products arrive the test section, need staff's manual operation that the connecting line of electric equipment products is connected with the electrical safety test instrument.If wiring is untimely, the staff need to press the emergency stop switch of production line, and production line is stopped, wait for wiring complete after again by manually lifting the emergency stop switch line operation of resuming production.Because production line moves comparatively fast, more easily cause the staff in time to press emergency stop switch, make electric equipment products flow to next post, cause the undetected of electric equipment products, there is hidden danger of quality.
In sum, how reducing product and undetected probability occurs, to reduce the hidden danger of quality of product, is present those skilled in the art's problem demanding prompt solution.
The utility model content
The purpose of this utility model is to provide a kind of production line monitoring system, reduces product and undetected probability occurs, to reduce the hidden danger of quality of product.
To achieve these goals, the utility model provides following technical scheme:
A kind of production line monitoring system comprises:
Detect the tester of the product on described production line;
Detect the connection detecting sensor whether described product is connected with described tester;
Be connected with the described detecting sensor that is connected, can control the control device that described product remains on the first predeterminated position.
Preferably, in above-mentioned production testing system, be provided with the connector socket that is connected for the connection plug of described product on described tester; Described connection detecting sensor is the first optoelectronic switch that is arranged on described connector socket.
Preferably, above-mentioned production testing system comprises also and detects the product detection sensor whether described product arrives described the first predeterminated position that described product detection sensor is connected with described control device.
Preferably, in above-mentioned production testing system, described product detection sensor is travel switch or the second optoelectronic switch.
Preferably, in above-mentioned production testing system, described control device is connected with the emergency stop switch of described production line, and described control device cuts out to control described product and remains on described the first predeterminated position by controlling described emergency stop switch.
Preferably, in above-mentioned production testing system, described control device comprises: can stop the dog catch that described product moves with described production line, described dog catch is fixedly installed on described production line; And
Be used for controlling the controller of dog catch action, described controller is connected with described dog catch with the described detecting sensor that is connected respectively.
Preferably, in above-mentioned production testing system, described dog catch comprises:
Be fixedly installed on the support portion on described production line;
Be connected with described support portion, and can stop the stop part that described product moves;
Drive the driver part of described stop part motion, described driver part is connected with described controller.
In the production line monitoring system that the utility model provides, control device can be controlled product and remain on the first predeterminated position, concrete, the connection detecting sensor detects sends the first detection signal when product is not connected with tester, after the control device connected with being connected detecting sensor receives the first detection signal, the control product remains on the first predeterminated position.The production line monitoring system that the utility model provides, automatically whether testing product is connected on tester, and can automatically control product when product is not connected with tester and remain on the first predeterminated position, avoided effectively that to incur loss through delay the product that wiring work causes undetected because the staff operates the undetected and other reasons of the untimely product that causes, undetected probability occurs thereby reduced product, and then reduced the hidden danger of quality of product.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in embodiment or description of the Prior Art, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The structural representation of the production line monitoring system that Fig. 1 provides for the utility model embodiment.
In upper Fig. 1:
Embodiment
The utility model embodiment provides a kind of production line monitoring system, has reduced product and undetected probability occurred, and then reduced the hidden danger of quality of product.
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that obtains under the creative work prerequisite, all belong to the scope of the utility model protection.
Please refer to accompanying drawing 1, the structural representation of the production line monitoring system that Fig. 1 provides for the utility model embodiment.
The production line monitoring system that the utility model embodiment provides comprises: the tester 4 that detects the product 8 on production line 1; The connection detecting sensor 7 whether testing product 8 is connected with tester 4; Detecting sensor 7 is connected with being connected, and can control the control device that product 8 remains on the first predeterminated position.
In the production line monitoring system that above-described embodiment provides, whether connection detecting sensor 7 is specially testing product 8 and is connected with tester 4, if not, sends the connection detecting sensor 7 of the first detection signal; Control device is specially and is connected detecting sensor 7 and is connected, and controls the control device that product 8 remains on the first predeterminated position when receiving the first detection signal.
In the production line monitoring system that the utility model embodiment provides, control device can be controlled product 8 and remain on the first predeterminated position, concrete, connection detecting sensor 7 detects sends the first detection signal when product 8 is not connected with tester 4, after the control device connected with being connected detecting sensor 7 receives the first detection signal, control product 8 remains on the first predeterminated position.The production line monitoring system that the utility model embodiment provides, automatically whether testing product 8 is connected on tester 4, and can automatically control product 8 when product 8 is not connected with tester 4 and remain on the first predeterminated position, avoided effectively that to incur loss through delay the product 8 that wiring work causes undetected because the staff operates the undetected and other reasons of the untimely product that causes 8, undetected probability occurs thereby reduced product 8, and then reduced the hidden danger of quality of product 8.
In the production line monitoring system that above-described embodiment provides, the first predeterminated position refer to can testing product 8 the test section, the position when namely product 8 is predeterminable range apart from the distance of tester 4.In actual testing process, the performance of the concrete testing product 8 as required of the first predeterminated position and judging, the utility model embodiment does not limit particularly to this.
The detection of common product 8 comprises the electric detection of product 8, and tester 4 is specially the electrical safety test instrument, the connecting line of product 8 need to be connected on the electrical safety test instrument.Preferably, in the production line monitoring system that above-described embodiment provides, be provided with the connector socket 41 that is connected for the connection plug with product 8 on tester 4; Connect detecting sensor 7 for being arranged on the first optoelectronic switch on connector socket 41.Be convenient to like this on connector socket 41 that whether testing product 8 connection plugs be connected in tester 4.Certainly, other detecting sensor can be set on connector socket 41, the utility model embodiment does not do concrete restriction to the type and the position that connect detecting sensor 7 yet.
In the production line monitoring system that above-described embodiment provides, when the first predeterminated position does not just have product 8 originally, connection detecting sensor 7 can detect product 8 and not be connected with tester 4, and control device also can be controlled product 8 and remain on the first predeterminated position, causes control device invalid action to occur.In order further to optimize technique scheme, above-mentioned production line monitoring system comprises also whether testing product 8 arrives the product detection sensor of the first predeterminated position, and this product detection sensor is connected with control device.Concrete, product detection sensor is whether testing product 8 arrives the first predeterminated position, if send the product detection sensor of the second detection signal; Control device for respectively be connected detecting sensor 7 and be connected with product detection sensor, after receiving the first detection signal and the second detection signal, control the control device that product 8 remains on the first predeterminated position.Be control device only have receive simultaneously the first detection signal and the second detection signal after, just can control product and remain on the first predeterminated position, otherwise, do not do this action, thereby reduced invalid action; Simultaneously in the situation that guarantee not occur undetected, also reduced the impact on production efficiency.
In the production run of actual production line 1, product 8 generally is placed on supporting plate 2, and supporting plate 2 is positioned on transmission equipment, and supporting plate 2 moves along with the movement of transmission equipment, is positioned at product 8 on supporting plate 2 also along with movement.Preferably, in the production line monitoring system that above-described embodiment provides, whether product detection sensor arrives the travel switch 6 of the first predeterminated position for detecting the supporting plate 2 of placing product 8, and travel switch 6 is connected with control device.Concrete, whether travel switch 6 arrives the first predeterminated position for detecting supporting plate 2, if send the travel switch 6 of the 3rd detection signal to control device; Control device for respectively be connected detecting sensor 7 and be connected with travel switch 6, receive the first detection signal and the 3rd detection signal, control supporting plate 2 and remain on the first predeterminated position so that be positioned at the control device that product 8 on supporting plate 2 remains on the first predeterminated position.Wherein, the 3rd detection signal is the second detection signal.In above-mentioned production line monitoring system, come the position of indirect detection product 8 by the position of detecting supporting plate 2, come the position of indirectly control product 8 by the position of controlling supporting plate 2.Wherein, travel switch 6 also can be other detecting sensor, and the utility model embodiment does not limit particularly to this yet.
Preferably, in the production line monitoring system that above-described embodiment provides, whether product detection sensor has the second optoelectronic switch 3, the second optoelectronic switches 3 of product 8 to be connected with control device for detecting supporting plate 2.Concrete, when the second optoelectronic switch 3 has product 8 for detecting on supporting plate 2, send the second optoelectronic switch 3 of the 4th detection signal to control device; Control device for respectively be connected detecting sensor 7 and be connected with the second optoelectronic switch, after receiving the first detection signal and the 4th detection signal, control the control device that product 8 remains on the first predeterminated position.Wherein, the 4th detection signal is the second detection signal.
For the ease of detecting, in the production line monitoring system that above-described embodiment provides, the quantity of the second optoelectronic switch 3 is at least two, is respectively used to be arranged on the both sides of production line 1.Certainly, the second optoelectronic switch 3 also can be one, also can be other detecting sensor, and the utility model embodiment does not limit particularly to this.
In the production line monitoring system that above-described embodiment provides, control device is controlled product 8 and is remained on the first predeterminated position, and multiple implementation can be arranged.
Preferably, control device is connected with the emergency stop switch of production line 1, and control device cuts out to control product 8 and remains on the first predeterminated position by controlling emergency stop switch.The emergency stop switch that is control device production control line 1 is closed, and makes production line 1 stop mobile, remains on the first predeterminated position thereby control product 8.Concrete, when connecting detecting sensor 7 and product 8 detected and be not connected with tester 4, perhaps reach the first predeterminated position and connect detecting sensor 7 when product 8 being detected and not being connected with tester 4 when product 8, control device controls emergency stop switch and cuts out, production line 1 stops mobile, so that product 8 remains on the first predeterminated position.
But the control emergency stop switch is closed to control product 8 and is remained on the first predeterminated position, needs production line 1 out of service rapidly, affects the work of whole production line 1 and the serviceable life of production line 1.In order further to optimize technique scheme, preferred, in the production line monitoring system that above-described embodiment provides, control device comprises: can stop the dog catch 5 that product 8 moves with production line 1, this dog catch 5 is fixedly installed on production line 1; And be used for to control the controller of dog catch 5 actions, this controller respectively be connected detecting sensor 7 and be connected with dog catch 5.
In the production line monitoring system that above-described embodiment provides, this production line monitoring system does not comprise in the situation of product detection sensor, product 8 detected with when tester 4 is connected when connecting detecting sensor 7, the controller of control device is controlled dog catch 5 actions, to stop that product 8 moves with production line 1, make product 8 remain on the first predeterminated position; Above-mentioned production line monitoring system comprises in the situation of product detection sensor, product detection sensor is connected with controller, when product 8 reaches the first predeterminated position and connects detecting sensor 7 when product 8 being detected and not being connected with tester 4, controller is controlled dog catch 5 actions, to stop that product 8 moves with production line 1, make product 8 remain on the first predeterminated position.Above-mentioned production line monitoring system is directly controlled the movement of product 8, need not to open the emergency stop switch of production line 1 again, has reduced the action that the staff removes to operate emergency stop switch; Also avoid simultaneously production line 1 suddenly to stop, be conducive to extend the serviceable life of production line 1, also reduced the impact on whole production line 1.
In the production line monitoring system that above-described embodiment provides, dog catch 5 can be directly one rotatingly to be stopped rod and drives the driver part stop that rod rotates, when stopping that the rod execution stops action, stop rod perpendicular to product 8, barrier plate is parallel to product 8 when stopping that rod is carried out release movement.Dog catch 5 also can be a block, drives the driver part of block lifting, and block rises and stops product 8, and block descends and removes stopping product 8.Preferably, dog catch 5 comprises: be fixedly installed on the support portion on production line 1; Be connected with the support portion, and can stop the stop part that product 8 moves; Drive the driver part of stop part motion.Stop part can be connected with the support portion is scalable, also is rotatably connected.The preferential selection, the support portion is stay pipe, stop part is sheathed on stay pipe inside; Driver part drives stop part and moves back and forth along stay pipe.When dog catch 5 is carried out when stopping action, stop part 8 moves along stay pipe to product, and namely stop part is moved upward, and makes stop part can stop product 8; When dog catch 5 was carried out release movement, stop part moved to the direction away from product along stay pipe, and namely stop part moves downwards, makes stop part leave product 8, so that product 8 continues to move with production line.Wherein, driver part can be linear electric motors, cylinder or solenoid valve, and the utility model embodiment does not do this particularly and limits.Wherein, stop that action refers to that dog catch 5 stops the action that product 8 moves with production line 1, release movement refers to dog catch 5 releasings stopping so that product 8 continues mobile with production line 1 product 8.
In the production line monitoring system that above-described embodiment provides, when product 8 is placed on supporting plate 2, also can stop that the movement of supporting plate 2 realized stopping that product 8 moves by dog catch 5.No matter dog catch 5 stop supporting plate 2 or stop product 8, and the structure of dog catch 5 is all consistent, just remains on the first predeterminated position by controlling supporting plate 2 indirectly control products 8, and this paper repeats no more.
In order further to optimize technique scheme, in the production line monitoring system that above-described embodiment provides, whether connection detecting sensor 7 is specially testing product 8 and is connected with tester 4, if not, send the first detection signal, if send the connection detecting sensor 7 of the 5th detection signal; Control device is specially and is connected detecting sensor 7 and is connected, and receives to control product 8 after the first detection signal and remain on the first predeterminated position, controls the control device that product 8 moves with production line 1 after receiving the 5th detection signal.
Based on the production line monitoring system that above-described embodiment provides, the method for supervising of this production line specifically comprises step:
S01: whether the product that detects on production line is connected with tester, if not, enters step S02;
Whether the general detecting sensor testing product that passes through is connected with tester, preferentially the selective light electric switch.The detection of common product comprises the electric detection of product, the connecting line of product need to be connected on the electrical safety test instrument.Concrete, be provided with the connector socket that is connected for the connection plug of product on tester, connecting detecting sensor is the first optoelectronic switch that is arranged on connector socket, and namely whether testing product is connected with tester and is specially: whether the connection plug of testing product is connected with the connector socket of tester.Whether certainly, can adopt other detecting sensor testing product to be connected with tester, the utility model embodiment does not limit particularly to this yet.If product is connected with tester, can carry out other action, such as connecting other actions such as product and tester, just can not carry out the action of step S02.
S02: control product and remain on the first predeterminated position;
Common product moves on production line and with transmission equipment, the first predeterminated position herein refer to can testing product the test section, the position when namely product is predeterminable range apart from the distance of tester.In actual testing process, the performance of the concrete testing product as required of the first predeterminated position and judging, the utility model embodiment does not limit particularly to this.Generally control product by controller and remain on the first predeterminated position.Control product and remain on the first predeterminated position, multiple implementation is arranged, for example, directly the emergency stop switch of production control line is closed, so that production line stops movement, thereby makes product remain on the first predeterminated position; Also can directly control product stop mobile, concrete, one of product be sidelong put can lifting block, block rises and stops product, block descends and removes stopping product.Certainly, the dog catch that other can block product automatically can be set also, the utility model embodiment does not limit particularly to this.
In the production line method for supervising that above-described embodiment provides, when the first predeterminated position does not just have product originally, the connection detecting sensor can detect product and not be connected with tester, and control device also can be controlled product and remain on the first predeterminated position, causes control device invalid action to occur.For the further technique scheme of optimizing, above-mentioned production line method for supervising, also comprise step before step S01: whether testing product reaches the first predeterminated position, if enter step S01.Certainly, also can whether reach the first predeterminated position by testing product after step S01 and before step S02, if enter step S02.If product does not reach the first predeterminated position, can not control product and remain on the first predeterminated position.Namely when product reaches the first predeterminated position and product and is not connected with tester, just control product and remain on the first predeterminated position, thereby reduced invalid action; Simultaneously in the situation that guarantee not occur undetected, also reduce the impact of right production efficiency.
In actual production process, product generally is placed on supporting plate, and supporting plate is positioned on transmission equipment, and supporting plate moves along with the movement of transmission equipment, is positioned at product on supporting plate also along with movement.This moment, whether testing product arrived the first predeterminated position, can detect supporting plate and whether arrive whether product is arranged on the first predeterminated position or supporting plate.Concrete, in the production line method for supervising that the utility model embodiment provides, whether testing product reaches the first predeterminated position is specially and detects the supporting plate of placing product and whether arrive the first predeterminated position, if enter step S01; Perhaps on the direct-detection supporting plate, whether product 8 is arranged, if enter step S01.Wherein, can detect supporting plate by travel switch and whether arrive the first predeterminated position, detect on supporting plate by the second optoelectronic switch whether product is arranged.Accordingly, step S02 is specially: stop that supporting plate remains on the first predeterminated position with the movement of production line to control product.After product is placed on supporting plate, realize control that product is moved, i.e. indirectly control product by the movement of controlling supporting plate.
Preferably, the production line method for supervising that above-described embodiment provides is also comprising step S03 after step S02: after product being detected and being connected on tester, control product and move with production line.When product was connected on tester, product can be detected, and need not this moment to remain on the first predeterminated position at the control product, can control product and move with production line, and next product is detected.Like this, can effectively improve the detection efficiency of product.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the utility model.Multiple modification to these embodiment will be apparent concerning those skilled in the art, and General Principle as defined herein can be in the situation that do not break away from spirit or scope of the present utility model, realization in other embodiments.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (7)
1. a production line monitoring system, is characterized in that, comprising:
Detect the tester of the product on described production line;
Detect the connection detecting sensor whether described product is connected with described tester;
Be connected with the described detecting sensor that is connected, can control the control device that described product remains on the first predeterminated position.
2. production line monitoring system according to claim 1, is characterized in that, is provided with the connector socket that is connected for the connection plug of described product on described tester; Described connection detecting sensor is the first optoelectronic switch that is arranged on described connector socket.
3. production line monitoring system according to claim 1, is characterized in that, also comprises detecting the product detection sensor whether described product arrives described the first predeterminated position, and described product detection sensor is connected with described control device.
4. production line monitoring system according to claim 3, is characterized in that, described product detection sensor is travel switch or the second optoelectronic switch.
5. the described production line monitoring system of any one according to claim 1-4, it is characterized in that, described control device is connected with the emergency stop switch of described production line, and described control device cuts out to control described product and remains on described the first predeterminated position by controlling described emergency stop switch.
6. the described production line monitoring system of any one according to claim 1-4, is characterized in that,
Described control device comprises: can stop the dog catch that described product moves with described production line, described dog catch is fixedly installed on described production line; And
Be used for controlling the controller of dog catch action, described controller is connected with described dog catch with the described detecting sensor that is connected respectively.
7. production line monitoring system according to claim 6, is characterized in that, described dog catch comprises:
Be fixedly installed on the support portion on described production line;
Be connected with described support portion, and can stop the stop part that described product moves;
Drive the driver part of described stop part motion, described driver part is connected with described controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220713152 CN202975694U (en) | 2012-12-20 | 2012-12-20 | Production line monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220713152 CN202975694U (en) | 2012-12-20 | 2012-12-20 | Production line monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202975694U true CN202975694U (en) | 2013-06-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220713152 Expired - Lifetime CN202975694U (en) | 2012-12-20 | 2012-12-20 | Production line monitoring system |
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| CN (1) | CN202975694U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103885370A (en) * | 2012-12-20 | 2014-06-25 | 珠海格力电器股份有限公司 | Production line monitoring system and production line monitoring method |
| CN104494954A (en) * | 2014-08-15 | 2015-04-08 | 合肥三冠包装科技有限公司 | Control method of bag supply system |
-
2012
- 2012-12-20 CN CN 201220713152 patent/CN202975694U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103885370A (en) * | 2012-12-20 | 2014-06-25 | 珠海格力电器股份有限公司 | Production line monitoring system and production line monitoring method |
| CN103885370B (en) * | 2012-12-20 | 2016-12-28 | 珠海格力电器股份有限公司 | Production line monitoring system and production line monitoring method |
| CN104494954A (en) * | 2014-08-15 | 2015-04-08 | 合肥三冠包装科技有限公司 | Control method of bag supply system |
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