CN202967736U - Automatic winding reel exchange device for copper strip - Google Patents

Automatic winding reel exchange device for copper strip Download PDF

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Publication number
CN202967736U
CN202967736U CN 201220549481 CN201220549481U CN202967736U CN 202967736 U CN202967736 U CN 202967736U CN 201220549481 CN201220549481 CN 201220549481 CN 201220549481 U CN201220549481 U CN 201220549481U CN 202967736 U CN202967736 U CN 202967736U
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CN
China
Prior art keywords
winding
wire spool
frame
copper strips
reel
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220549481
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Chinese (zh)
Inventor
黄风立
娄勇坚
许锦泓
顾金梅
王磊
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Jiaxing University
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Jiaxing University
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Publication date
Application filed by Jiaxing University filed Critical Jiaxing University
Priority to CN 201220549481 priority Critical patent/CN202967736U/en
Application granted granted Critical
Publication of CN202967736U publication Critical patent/CN202967736U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides an automatic winding reel exchange device for a copper strip. The automatic winding reel exchange device comprises two sets of winding mechanisms arranged on a machine frame side by side, wherein each winding mechanism comprises a set of winding shaft, a reel, a compactor and a ball screw. A copper strip automatic winding reel exchange process provided by the utility model is as follows: when winding is started, one reel is driven by the winding shaft to move in a line, and the winding shaft rotates by 90 degrees when blades at the rear part of the reel just exceed the copper strip; the reel is further driven by the winding shaft to reversely move in the line; the compactor is started and tightly presses the copper strip wound on the blades on the rear side of the reel, as a result, strip clamping and pressing movement of the copper strip is completed, and further winding movement of the copper strip is carried out; and the winding mechanism stops after the weight of the wound copper strip reaches a specified value, and a guide roller slides into another chute so as to achieve the reel exchange movement of the winding.

Description

Copper strips automatic winding Nisc changing device
Technical field
The utility model relates to the automatic winding Nisc changing device of a kind of copper strips or copper cash, belongs to copper strips calendering and the relevant technical field of retractable cable line.
Background technology
Photovoltaic welding belt is zinc-plated on copper strips or tin alloy, is widely used in solar photovoltaic assembly, such as solar photovoltaic generation system, solar battery sheet etc.Copper strips is to arrive the certain diameter copper cash by wire drawing, then is rolled into given width and thickness, then carries out annealing in process, after annealing in process, must be wound around take-up to copper strips.Due to the fast development of photovoltaic industry, will still keep the trend of rapid growth to the photovoltaic welding belt demand.
Aspect the winding take-up of copper strips, relevant research is more, and for different demands and condition, more document has all provided practicable process program.But on the degree of automation of copper strips take-up, the research of carrying out and existing design still have more need improved places.Particularly when copper strips just began to be wound around, due to the effect of copper strips tensile force, a lot of designs were adopted and are shut down, and then use manual mode to be wound around, then start winds the line; In addition, more design changing after also less consideration is wound around cross-examined topic.
The utility model content
The purpose of this utility model is to provide a kind of winding efficient that can improve copper strips, and copper strips automatic winding Nisc changing device and technique thereof simple in structure.
To be solved in the utility model is that the degree of automation that is wound around of existing copper strips is low, inefficient problem, designed a cover and can realize automatic winding and change dish, and copper strips simple in structure is wound around and Nisc changing device.
for realizing the purpose of this utility model, copper strips automatic winding Nisc changing device described in the utility model, comprise frame and the winding mechanism of being located on frame, winding mechanism has two covers, be located at side by side on frame, every cover winding mechanism comprises a cover roll, a wire spool, a compactor and a ball-screw, wire spool is installed on the front end of roll, compactor is installed on roll and near wire spool, ball-screw is connected with roll, frame is provided with wheel frame, wheel frame is provided with a guide wheel, , guide wheel slideway and two guided wheel slots, article two, guided wheel slot lays respectively at two sides of guide wheel slideway and corresponding with corresponding wire spool, guide wheel is positioned at the top avris of wire spool.
Compactor comprises pressing line disk, supporting disk, surface push-rod, cylinder, stop screw and spring, leaves the gap between pressing line disk and quill shaft, and supporting disk is arranged on quill shaft by bearing, and surface push-rod is arranged on cylinder, and cylinder is fixed on frame.
Roll comprises and connects gear wheel shaft, quill shaft and large cylinder axle, connects gear wheel shaft, quill shaft and large cylinder axle nested against one another, and two backup bearings are housed in the large cylinder axle, and the backup bearing outer ring coordinates with the large cylinder axle, and bearing inner ring is contained on quill shaft; The quill shaft front end is equipped with wire spool, sleeve feudal land tax rear end by feather key with connect gear wheel shaft and be connected.
On ball-screw, cover has ball-screw nut, and ball-screw nut is connected with large quill shaft by floor.The frame of ball screw bottom is provided with limiting stopper, slide bar, and limiting stopper is located at the slide bar end, and the floor bottom is located on slide bar.
The wire spool avris is provided with four blades.
A kind of copper strips automatic winding described in the utility model changes dish technique, and this processing step is:
During the coiling beginning, roll drives wire spool and does straight-line motion, when the blade at wire spool rear portion has just exceeded copper strips, roll 90-degree rotation, roll drive wire spool again and do the reverse linear motion, then start compactor, compression is wrapped in the copper strips on wire spool rear side blade, namely complete card line and the line ball motion of copper strips, then carry out copper strips coiling motion, namely carry out the copper strips twining movement; When copper strips was wound into predetermined weight, this Winder stopped, and guide wheel slides in another chute, realized that the dish that changes of coiling moves.
Guide wheel is used for realizing the wire winding that changes of two cover winding mechanisms.Compactor is when pressing copper strips, and surface push-rod stretches out, and contacts by the inclined-plane, makes pressing line disk compress copper strips, simultaneously the spring elongation on stop screw; Because surface push-rod and supporting disk and pressing line disk are all that little face contacts, therefore, after compression, pressing line disk can be carried out and supporting disk is all rotatable; Be fixed on support due to surface push-rod and cylinder simultaneously, supporting disk will can not done linear slide on quill shaft; After line ball finished, surface push-rod return, pressing line disk separated with wire spool under spring-force driven dual.
Effective benefit of the present utility model is: the utility model can be realized the automatic winding of copper strips and change dish, can promote the automatization level of copper strips coiling, significantly promotes the production efficiency of coiling.In corresponding structure design, wire spool card line is to adopt four blades of wire spool two ends employing, and the bottom has the structure of draw-in groove.Compactor adopts the slope driving pressing line disk, and the pressing line disk mode that elasticity original papers such as adopting spring resets that resets can be simplified the structure of card line and line ball largely.Roll is the key component that realizes the copper strips automatic winding, and its structure design adopts three axle sleeve dresses, can effectively realize wind the line required rotation and straight-line motion, and simple and reliable for structure.Guide wheel and wheel frame can be realized the wire winding that changes between Winder A and Winder B, and the copper strips winding process is not shut down, and carry out continuously.In addition, the utility model also have simple and reliable for structure, cost is low, efficient is high and the characteristics such as work safety.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is that copper strips automatic winding and Nisc changing device master look schematic diagram.
Fig. 3 is copper strips automatic winding and Nisc changing device schematic top plan view.
Fig. 4 is the structural representation of roll.
The specific embodiment
Technical matters, technical scheme and the beneficial effect that will solve in order more to clearly demonstrate the utility model patent below in conjunction with Figure of description and embodiment, are further elaborated to the utility model.Hereinafter described specific embodiment is only in order to explaining the utility model, and is not used in and limits this example.
as shown in the figure, copper strips automatic winding Nisc changing device described in the utility model, comprise frame and the winding mechanism 2 of being located on frame 1, winding mechanism 2 has two covers, be located at side by side on frame 1, every cover winding mechanism 2 comprises a cover roll 1-1, a wire spool 4, a compactor and a ball-screw 9, wire spool 4 is installed on the front end of roll 1-1, compactor is installed on roll 1-1 and near wire spool 4, ball-screw 9 is connected with roll 1-1, frame 1 is provided with wheel frame 3, wheel frame 3 is provided with a guide wheel 8, , guide wheel slideway 7 and two guided wheel slots 6, article two, guided wheel slot 6 lays respectively at two sides of guide wheel slideway 7 and corresponding with corresponding wire spool 4, guide wheel 8 is positioned at the top avris of wire spool 4.
Compactor comprises pressing line disk 18, supporting disk 23, surface push-rod 17, cylinder 16, stop screw 19 and spring 25,10 of pressing line disk 18 and quill shafts leave the gap, supporting disk 23 is arranged on quill shaft 10 by bearing 24, and surface push-rod 17 is arranged on cylinder 16, and cylinder 16 is fixed on frame 1.
Roll 1-1 comprises even gear wheel shaft 20, quill shaft 10 and large cylinder axle 11, connect gear wheel shaft 20, quill shaft 10 and large cylinder axle 11 nested against one another, two backup bearings 22 are housed in large cylinder axle 11, and backup bearing 22 outer rings coordinate with large cylinder axle 11, and bearing 24 inner rings are contained on quill shaft 10; Quill shaft 10 front ends are equipped with wire spool 4, and sleeve feudal land tax rear end is connected with company gear wheel shaft 20 by feather key 21.
On ball-screw 9, cover has ball-screw nut 12, and ball-screw nut 12 is connected with large cylinder axle 11 by floor 15.The frame 1 of ball screw 9 bottoms is provided with limiting stopper 13, slide bar 14, and limiting stopper 13 is located at slide bar 14 ends, and floor 15 bottoms are located on slide bar 14.
Wire spool 4 avris are provided with four blades 5.
principle of work of the present utility model is: utilize the groove on copper strips winding disc edge to block copper strips or copper cash, push down copper strips with the slope driving briquetting again, again copper strips is wound around, rotatablely moving that copper strips is wound around drives Cylindorical rod by ball-screw, interference fit drive quill shaft by two outside racees in Cylindorical rod seesaws, the quill shaft feather key long with connecing the gear wheel shaft employing is connected, the axle that namely connects gear is not done and is seesawed, connecing gear wheel shaft mainly rotates, drive the Cylindorical rod rotation by feather key again simultaneously, thereby drive the wire spool rotation, complete wire spool and doing front and back and rotary composite movement simultaneously, complete coiling.After a wire spool was completed coiling, another wire spool that moves to side by side by guide wheel carried out next one coiling, at this moment can take off the wire spool of the copper strips that winds, and changes new wire spool.

Claims (5)

1. copper strips automatic winding Nisc changing device, comprise frame and the winding mechanism of being located on frame, it is characterized in that winding mechanism has two covers, be located at side by side on frame, every cover winding mechanism comprises a cover roll, a wire spool, a compactor and a ball-screw, wire spool is installed on the front end of roll, compactor is installed on roll and near wire spool, ball-screw is connected with roll, frame is provided with wheel frame, wheel frame is provided with a guide wheel, , guide wheel slideway and two guided wheel slots, article two, guided wheel slot lays respectively at two sides of guide wheel slideway and corresponding with corresponding wire spool, guide wheel is positioned at the top avris of wire spool.
2. copper strips automatic winding Nisc changing device as claimed in claim 1, it is characterized in that compactor comprises pressing line disk, supporting disk, surface push-rod, cylinder, stop screw and spring, leave the gap between pressing line disk and quill shaft, supporting disk is arranged on quill shaft by bearing, surface push-rod is arranged on cylinder, and cylinder is fixed on frame.
3. copper strips automatic winding Nisc changing device as claimed in claim 1, it is characterized in that roll comprises even gear wheel shaft, quill shaft and large cylinder axle, connect gear wheel shaft, quill shaft and large cylinder axle nested against one another, two backup bearings are housed in the large cylinder axle, the backup bearing outer ring coordinates with the large cylinder axle, and bearing inner ring is contained on quill shaft; The quill shaft front end is equipped with wire spool, sleeve feudal land tax rear end by feather key with connect gear wheel shaft and be connected.
4. copper strips automatic winding Nisc changing device as claimed in claim 1, is characterized in that on ball-screw, cover has ball-screw nut, and ball-screw nut is connected with large quill shaft by floor.
5. copper strips automatic winding Nisc changing device as claimed in claim 1, is characterized in that the wire spool avris is provided with four blades; The frame of ball screw bottom is provided with limiting stopper, slide bar, and limiting stopper is located at the slide bar end, and the floor bottom is located on slide bar.
CN 201220549481 2012-10-25 2012-10-25 Automatic winding reel exchange device for copper strip Expired - Fee Related CN202967736U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220549481 CN202967736U (en) 2012-10-25 2012-10-25 Automatic winding reel exchange device for copper strip

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220549481 CN202967736U (en) 2012-10-25 2012-10-25 Automatic winding reel exchange device for copper strip

Publications (1)

Publication Number Publication Date
CN202967736U true CN202967736U (en) 2013-06-05

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220549481 Expired - Fee Related CN202967736U (en) 2012-10-25 2012-10-25 Automatic winding reel exchange device for copper strip

Country Status (1)

Country Link
CN (1) CN202967736U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102942082A (en) * 2012-10-25 2013-02-27 嘉兴学院 Automatic copper strip winding and disk changing device and technology thereof
CN106115368A (en) * 2016-08-25 2016-11-16 中天昱品科技有限公司 The most single double plate take-up
CN106276402A (en) * 2016-11-15 2017-01-04 重庆马谷纤维新材料有限公司 The most eccentric a kind of non-conductive fibre wrapping mechanism
CN107358781A (en) * 2017-09-19 2017-11-17 绵阳鑫阳知识产权运营有限公司 The coil winding machine line disc replacing system to give warning in advance

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102942082A (en) * 2012-10-25 2013-02-27 嘉兴学院 Automatic copper strip winding and disk changing device and technology thereof
CN102942082B (en) * 2012-10-25 2015-09-16 嘉兴学院 Copper strips automatic winding Nisc changing device and technique thereof
CN106115368A (en) * 2016-08-25 2016-11-16 中天昱品科技有限公司 The most single double plate take-up
CN106115368B (en) * 2016-08-25 2018-12-14 中天智能装备有限公司 Automatic list double plate take-up
CN106276402A (en) * 2016-11-15 2017-01-04 重庆马谷纤维新材料有限公司 The most eccentric a kind of non-conductive fibre wrapping mechanism
CN107358781A (en) * 2017-09-19 2017-11-17 绵阳鑫阳知识产权运营有限公司 The coil winding machine line disc replacing system to give warning in advance

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130605

Termination date: 20131025