CN202966751U

CN202966751U - Emptying device which carries out lift sub type package on cylinder-shaped battery

Info

Publication number: CN202966751U
Application number: CN 201220743496
Authority: CN
Inventors: 胡新凯; 陈建胜; 任豪; 郑跃
Original assignee: Zhongyin Ningbo Battery Co Ltd
Current assignee: Zhongyin Ningbo Battery Co Ltd
Priority date: 2012-12-31
Filing date: 2012-12-31
Publication date: 2013-06-05
Anticipated expiration: 2022-12-31

Abstract

The utility model discloses an emptying device which carries out lift sub type package on a cylinder-shaped battery. The emptying device which carries out lift sub type package on the cylinder-shaped battery comprises a rack (1) and a ring-shaped track (2). A bayonet (2.1) is arranged in the ring-shaped track (2). A baffle (4) is fixed on the rack (1). A magnet, an emptying air cylinder (5), a track rear gear (6) and a track front gear (7) which is concentric with an arc guiding face (3) are arranged on the rack (1). At least one of the two track gears is a drive gear driven by a motor. The ring-shaped track (2) is meshed on the two track gears. A gap between the arc guiding face (3) and the track front gear (7) forms an overturning battery channel (8). The magnet is arranged above a lower track (2.2) of the ring-shaped track (2). A pressing bar (9) for pressing a battery into plastic foam (10) is fixed on a piston rod of the emptying air cylinder (5). The emptying device which carries out lift sub type package on the cylinder-shaped battery is capable of accelerating, improving working efficiency, reducing labor intensity and saving labor cost.

Description

Cylindrical battery is carried out the discharging device of elevator formula packing

Technical field

The utility model relates to battery packaging device, is specifically a kind of discharging device that cylindrical battery is carried out elevator formula packing.

Background technology

The elevator formula packing of cylindrical battery refers to elevator and is fixed on moulding on elevator steep the manner of packing that battery is wrapped up.Elevator formula packing needs sub-material every Battery pack in groups to put into corresponding bubble, the i.e. blowing moulded.Traditional blowing adopts manual operation, but manual operation speed is slow, labour intensity large, inefficiency, make the employment amount of enterprise increase, and rise steadily instantly in labour power cost of labor in short supply, traditional artificial blowing mode obviously can not satisfy the demand of Business survival, development.

Summary of the invention

The technical problems to be solved in the utility model is, provide a kind of can pick up speed, increase work efficiency, reduce labour intensity, save labour turnover cylindrical battery is carried out the discharging device of elevator formula packing.

technical solution of the present utility model is, a kind of discharging device that cylindrical battery is carried out elevator formula packing is provided, it comprises that frame and width are less than the endless track of battery length, endless track is provided with the bayonet socket of many group set batteries, be fixed with the baffle plate with the circular arc spigot surface on frame, magnet also is installed on frame, the blowing cylinder, crawler belt backgear and the crawler belt front gear concentric with the circular arc spigot surface, in two crawler belt gears, at least one is by electric motor driven driving wheel, endless track is engaged on two crawler belt gears, gap between circular arc spigot surface and crawler belt front gear consists of the upset cell channel, magnet is positioned at the top of the lower crawler belt of endless track, be fixed with the press strip of moulding in bubble for battery is pressed on the piston rod of blowing cylinder.

The bayonet socket of many groups of accommodating single batteries on endless track is according to designing with packing requirements, and the number of the battery cavities of moulding bubble of its number and position distribution and battery pack and position distribution formula fit like a glove.Specifically, as think four batteries that fill continuously of packing, each is moulded to steep by four battery cavities of drawing close side by side continuously and consists of, and the bayonet socket on endless track is also that every four bayonet sockets of drawing close side by side continuously are one group; As want to pack and buy 3 and send 1 deal pack battery, each is moulded bubble and is made of three battery cavities and independent battery cavities of drawing close side by side continuously, be one group and the bayonet socket of endless track is also every four, three, left side bayonet socket is drawn close continuously, and a bayonet socket on the right is discontinuous.

the working process of this device is: a plurality of batteries are divided into battery a group by a group in the process of sub-material, every Battery pack is positioned at every group of bayonet socket corresponding to endless track, and single battery is positioned at single bayonet socket, and satisfying package design, the distribution of endless track upper latch notch and quantity requires, therefore the requirement of packing is also satisfied in the distribution of battery on endless track, after this battery is along with endless track enters lower crawler belt through the upset cell channel again, this at present crawler belt upper battery under, the magnet effect of lower crawler belt top, battery is adsorbed on lower crawler belt, move to along with lower crawler belt when battery corresponding mould the bubble top after, the blowing cylinder presses down, drive press strip battery is pressed into corresponding moulding in bubble.

The discharging device that the utility model carries out elevator formula packing to cylindrical battery compared with prior art has following remarkable advantage and beneficial effect:

By this device, sub-material every Battery pack is in groups put into the corresponding bubble of moulding, namely realized full-automatic blowing, this device work speed is fast, high efficiency, labour intensity are low, decrease the amount of labour used of enterprise, save labor cost, had very superior economy, met the needs of Business survival, development.

As improvement, rotatably be combined with the first axle and the second axle on frame, be fixed with the first transmission gear on the first axle, the crawler belt front gear is fixed on the second axle, also is fixed with the second transmission gear on the second axle, and electrical motor is servomotor torque constant, the output shaft of electrical motor is fixed with output gear, output gear and the engagement of the first transmission gear, the first transmission gear and the engagement of the second transmission gear, this drive mechanism is stable and reliable for performance.

As preferably, the endless track surface is provided with many group double wedges, and the distance between every two adjacent groups double wedge equates, every group is five equidistant double wedges, and every two adjacent double wedges have consisted of the bayonet socket of accommodating single battery; Like this, endless track can be transported to four continous batteries of every group corresponding each and mould the bubble top, and this each to mould bubble be also the corresponding bubble of moulding that comprises four continuous battery cavities, finally makes each Mould The Blister Package that one group of four continuous battery is arranged.

as further improvement, the endless track surface is provided with many group double wedges, distance between every two adjacent groups double wedge equates, every group is six double wedges, four, the left side is equally spaced and consists of the bayonet socket of three accommodating single batteries, two, the right double wedge consists of the bayonet socket of an accommodating single battery, three, left side bayonet socket is drawn close continuously, a bayonet socket on the right is discontinuous, like this, endless track can be transported to by every Battery pack that three continous batteries and separated battery consist of corresponding each and mould the bubble top, and each to mould bubble be also the corresponding bubble of moulding that comprises three continuous battery cavities and a discontinuous battery cavities, finally making each mould the bubble inner packing goes out one group and buys three batteries that increase one deal pack.

As further improving again, be fixed with the embedding magnetic sheet of a lower crawler belt top that is positioned at endless track on frame, magnet is bar shaped, and bar magnet embeds in the embedding magnetic sheet, bar magnet is positioned at the length bisector top of the battery of endless track, like this, when battery was positioned at the lower crawler belt of endless track, bar magnet just in time was positioned at the top of battery length bisector, the middle part of battery is by magnet adsorption, absorption position overlaps with the battery center of gravity, and advantages of good adsorption effect is not easy unstability.

As also further improving, be fixed with pressing plate on the piston rod of blowing cylinder, press strip is fixed on pressing plate, press strip is many groups, every group of press strip is concordant two, every group of press strip be positioned at one mould bubble directly over, the press strip of the front in every group be positioned at the battery on endless track front end directly over, the press strip of back be positioned at the battery on endless track the rear end directly over; The embedding magnetic sheet is provided with and every press strip square hole one to one, like this, the middle part of battery is by magnet adsorption, and to be front-end and back-end be positioned at the two ends of battery pressing plate below, press down in process, two pressing plates press down respectively the two ends of battery, therefore the blowing process is more steady, it is more accurate that battery falls into the process of moulding bubble.

As further improving again, be fixed with a tensioning cylinder on frame, the piston rod of tensioning cylinder is fixed with axle bed, is fixed with the 3rd axle on axle bed, and the crawler belt backgear is arranged on the 3rd axle, like this, in the time of need to changing different endless tracks according to different packing needs, drive cylinder, make piston rod reclaim, endless track will relax, and is easy to change; After finishing changing endless track, the reverse drive cylinder, make piston rod advance, the re-tensioning endless track, the installation and the operating process that are endless track are all simple and reliable, therefore can change the bayonet socket quantity endless track different with position distribution according to the packing needs, and then pack out three dresses, four dresses, buy three and give the different elevator formula such as a deal pack and pack.

Description of drawings

Fig. 1 be the utility model to cylindrical battery carry out elevator formula packing discharging device face structural representation.

Fig. 2 is that the utility model carries out the backsight structural representation of the discharging device of elevator formula packing to cylindrical battery.

Fig. 3 is that the utility model carries out the structural representation of the discharging device of elevator formula packing to cylindrical battery.

Fig. 4 be the utility model to cylindrical battery carry out elevator formula packing discharging device look up structural representation.

Fig. 5 be the utility model to cylindrical battery carry out elevator formula packing discharging device another kind of endless track face local structure for amplifying schematic diagram.

Shown in figure 1, frame, 2, endless track, 2.1, bayonet socket, 2.2, lower crawler belt, 2.3, double wedge, 3, the circular arc spigot surface, 4, baffle plate, 5, the blowing cylinder, 6, the crawler belt backgear, 7, crawler belt front gear, 8, the upset cell channel, 9, press strip, 10, mould bubble, the 11, first axle, the 12, second axle, 13, the first transmission gear, 14, the second transmission gear, 15, output gear, 16, the embedding magnetic sheet, 17, bar magnet, 18, pressing plate, 19, tensioning cylinder, 20, axle bed, 21, battery cavities, 22, servomotor torque constant.

The specific embodiment

The utility model is described in further detail below in conjunction with the drawings and specific embodiments.

As Fig. 1, Fig. 2, Fig. 3, shown in Figure 4, the utility model carries out the discharging device of elevator formula packing to cylindrical battery, and it comprises that frame 1 and width are less than the endless track 2 of battery length.

Endless track 2 is provided with the bayonet sockets 2.1 of organizing the accommodating single battery that coincide with the package design requirement more, namely according to the concrete needs of package design, designs targetedly number and the distributing position of the bayonet socket 2.1 of endless track 2.as think 4 of the packings batteries of dress continuously, be that each is when moulding bubble 10 and comprising four battery cavities 21 of drawing close side by side continuously, endless track 2 surfaces are provided with many group double wedges 2.3, distance between every two adjacent groups double wedge 2.3 equates, every group is five equidistant double wedges 2.3, every two adjacent double wedges 2.3 have consisted of the bayonet socket 2.1 of accommodating single battery, every group of double wedge 2.3 consists of four continuously and the bayonet socket 2.1 of drawing close, distance between every two adjacent groups double wedge 2.3 refers to the distance of a rightmost double wedge 2.3 in one group of double wedge 2.3 that in one group of double wedge 2.3, a leftmost double wedge 2.3 is adjacent with the left side.Buy 3 and send 1 deal pack battery if want to pack, be that each is when moulding bubble 10 and comprising three battery cavities 21 of drawing close side by side continuously and an independent battery cavities 21, on endless track 2 as shown in Figure 5, every six double wedges 2.3 are one group, four, the left side is equally spaced and consists of the bayonet socket 2.1 of three accommodating single batteries, two, the right double wedge 2.3 consists of the bayonet socket 2.1 of an accommodating single battery, three, left side bayonet socket 2.1 is drawn close continuously, and a bayonet socket 2.1 on the right is discontinuous.

Be fixed with the baffle plate 4 with circular arc spigot surface 3 on frame 1, magnet, blowing cylinder 5, crawler belt backgear 6 and the crawler belt front gear 7 concentric with circular arc spigot surface 3 also are installed on frame 1, endless track 2 is engaged on two crawler belt gears.In two crawler belt gears, at least one is by electric motor driven driving wheel, be rotatably to be combined with the first axle 11 and the second axle 12 on frame 1, be fixed with the first transmission gear 13 on the first axle 11, crawler belt front gear 7 is fixed on the second axle 12, also be fixed with the second transmission gear 14 on the second axle 12, electrical motor is servomotor torque constant 22, and the output shaft of electrical motor is fixed with output gear 15, output gear 15 and the first transmission gear 13 engagements, the first transmission gear 13 and the second transmission gear 14 engagements.Gap between circular arc spigot surface 3 and crawler belt front gear 7 consists of upset cell channel 8.Upset cell channel 8 can to reverse battery, make the battery through upset cell channel 8 become the below that is positioned at endless track 2 from the top that is positioned at endless track 2.Magnet is positioned at the top of the lower crawler belt 2.2 of endless track 2, it is the embedding magnetic sheet 16 that is fixed with lower crawler belt 2.2 tops that are positioned at endless track 2 on frame 1, magnet is bar magnet 17, bar magnet 17 embeds in embedding magnetic sheet 16, and bar magnet 17 is positioned at the length bisector top of the battery on endless track 2.Be fixed with the press strip 9 of moulding in bubble 10 for battery is pressed on the piston rod of blowing cylinder 5, be to be fixed with pressing plate 18 on the piston rod of blowing cylinder 5, press strip 9 is fixed on pressing plate 18, press strip 9 is many groups, every group of press strip 9 is concordant two, every group of press strip 9 be positioned at one mould bubble 10 directly over, the press strip 9 of the front in every group be positioned at the battery on endless track 2 front end directly over, the press strip 9 of back be positioned at the battery on endless track 2 the rear end directly over; Embedding magnetic sheet 16 is provided with and every press strip 9 square hole one to one.Like this, when battery was positioned at the lower crawler belt 2.2 of endless track 2, bar magnet 17 was positioned at the top, stage casing of battery, the stage casing of absorption battery, and two press strips 9 on the same group are positioned at the top at the two ends of battery, facilitate pulsation-free to press down battery.Be fixed with a tensioning cylinder 19 on frame 1, the piston rod free end of tensioning cylinder 19 is fixed with axle bed 20, is fixed with the 3rd axle on axle bed 20, and crawler belt backgear 6 is arranged on the 3rd axle.

Below only be described with regard to the utility model preferred embodiment, but can not be interpreted as it is limitations on claims.The utility model not only is confined to above embodiment, its concrete structure allows to change, as: can also design the number bayonet socket 2.1 different with position distribution on endless track 2 according to the packing needs, as think 5 packed batteries of packing, just design five continuous bayonet sockets 2.1 on endless track 2; Think that packing 4 adds 1 deal pack, just also be arranged to corresponding continuous four bayonet sockets 2.1 and a discontinuous independent bayonet socket 2.1 on endless track 2; Endless track 2 can also adopt other conventional drive mechanism, and is even directly that motor output shaft and crawler belt front gear 7 is fixing; Etc..All various variations of doing in the protection domain of the utility model independent claims are all in protection domain of the present utility model.

Claims

1. one kind is carried out to cylindrical battery the discharging device that the elevator formula is packed, it is characterized in that: it comprises that frame (1) and width are less than the endless track (2) of battery length, endless track (2) is provided with the bayonet socket (2.1) of many group set batteries, be fixed with the baffle plate (4) of band circular arc spigot surface (3) on frame (1), frame also is equipped with magnet on (1), blowing cylinder (5), crawler belt backgear (6) and the crawler belt front gear (7) concentric with circular arc spigot surface (3), in two crawler belt gears, at least one is by electric motor driven driving wheel, endless track (2) is engaged on two crawler belt gears, gap between circular arc spigot surface (3) and crawler belt front gear (7) consists of upset cell channel (8), magnet is positioned at the top of the lower crawler belt (2.2) of endless track (2), be fixed with the press strip (9) of moulding in bubble (10) for battery is pressed on the piston rod of blowing cylinder (5).

2. the discharging device that cylindrical battery is carried out elevator formula packing according to claim 1, it is characterized in that: rotatably be combined with the first axle (11) and the second axle (12) on frame (1), be fixed with the first transmission gear (13) on the first axle (11), crawler belt front gear (7) is fixed on the second axle (12), also be fixed with the second transmission gear (14) on the second axle (12), electrical motor is servomotor torque constant (22), the output shaft of electrical motor is fixed with output gear (15), output gear (15) and the first transmission gear (13) engagement, the first transmission gear (13) and the second transmission gear (14) engagement.

3. the discharging device that cylindrical battery is carried out elevator formula packing according to claim 1, it is characterized in that: endless track (2) surface is provided with many group double wedges (2.3), distance between every two adjacent groups double wedge (2.3) equates, every group is five equidistant double wedges (2.3), and every adjacent two double wedges (2.3) have consisted of the bayonet socket (2.1) of accommodating single battery.

4. the discharging device that cylindrical battery is carried out elevator formula packing according to claim 1, it is characterized in that: endless track (2) surface is provided with many group double wedges (2.3), distance between every two adjacent groups double wedge (2.3) equates, every group is six double wedges (2.3), four, the left side is equally spaced and consists of the bayonet socket (2.1) of three accommodating single batteries, two double wedges in the right (2.3) consist of the bayonet socket (2.1) of an accommodating single battery, three bayonet sockets in the left side (2.1) are drawn close continuously, and a bayonet socket (2.1) on the right is discontinuous.

5. the discharging device that cylindrical battery is carried out elevator formula packing according to claim 1, it is characterized in that: the embedding magnetic sheet (16) that is fixed with lower crawler belt (a 2.2) top that is positioned at endless track (2) on frame (1), magnet is bar magnet (17), bar magnet (17) embeds in embedding magnetic sheet (16), and bar magnet (17) is positioned at the length bisector top of the battery on endless track (2).

6. the discharging device that cylindrical battery is carried out elevator formula packing according to claim 5, it is characterized in that: be fixed with pressing plate (18) on the piston rod of blowing cylinder (5), press strip (9) is fixed on pressing plate (18), press strip (9) is many groups, every group of press strip (9) is concordant two, every group of press strip (9) be positioned at one mould bubble (10) directly over, the press strip of the front in every group (9) be positioned at the battery on endless track (2) front end directly over, the press strip of back (9) be positioned at the battery on endless track (2) the rear end directly over; Embedding magnetic sheet (16) is provided with and every press strip (9) square hole one to one.

7. the discharging device that cylindrical battery is carried out elevator formula packing according to claim 6, it is characterized in that: be fixed with a tensioning cylinder (19) on frame (1), the piston rod of tensioning cylinder (19) is fixed with axle bed (20), axle bed is fixed with the 3rd axle on (20), and crawler belt backgear (6) is arranged on the 3rd axle.