CN202956649U - Variable frequency energy-saving control and remote wireless management system for air compressor - Google Patents

Variable frequency energy-saving control and remote wireless management system for air compressor Download PDF

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Publication number
CN202956649U
CN202956649U CN2012206805833U CN201220680583U CN202956649U CN 202956649 U CN202956649 U CN 202956649U CN 2012206805833 U CN2012206805833 U CN 2012206805833U CN 201220680583 U CN201220680583 U CN 201220680583U CN 202956649 U CN202956649 U CN 202956649U
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China
Prior art keywords
air compressor
wireless communication
communication module
master controller
management system
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Expired - Lifetime
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CN2012206805833U
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Chinese (zh)
Inventor
朱建和
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Baldor Tech Co ltd
Original Assignee
FOSHAN DAVOS POWER TECHNOLOGY Co Ltd
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Priority to CN2012206805833U priority Critical patent/CN202956649U/en
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Publication of CN202956649U publication Critical patent/CN202956649U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Selective Calling Equipment (AREA)
  • Air Conditioning Control Device (AREA)

Abstract

The utility model provides an energy-saving control and remote wireless management system for an air compressor. The system is frequency variable, energy-saving and convenient to manage in a centralized way and maintain. The system comprises the air compressor, a control circuit, a first wireless communication module, a second wireless communication module and a remote control monitor. The air compressor is connected with the control circuit. The control circuit is connected with the first wireless communication module. The remote control monitor is connected with the second wireless communication module. The first and second wireless communication modules are connected through a wireless network.

Description

A kind of frequency-conversion air compressor Energy Saving Control and remote wireless management system
Technical field:
The utility model relates to a kind of frequency-conversion air compressor Energy Saving Control and remote wireless management system.
Background technology:
At present, air compressor has been widely used in various modern factories, as ceramics factory, food factory and one factory etc.But existing air compressor is all directly operation under power-frequency voltage, this just causes air compressor can not meet the constant voltage requirement of factory, and the main frame of air compressor meeting frequent starting, cause main frame easily to damage, and most importantly causing a large amount of electric energy by consuming in vain, energy consumption is extremely serious.
Because the application distribution of air compressor is extremely disperseed, add the ability that current air compressor does not on the market all have to carry out with remote server the teledata exchange in addition, so cause inconvenience to centralized management and the maintenance of air compressor.
Summary of the invention:
The purpose of this utility model is in order to overcome the shortcoming of above-mentioned prior art, and a kind of frequency conversion, energy-conservation, air compressor Energy Saving Control and the remote wireless management system being convenient to centralized management and safeguarding are provided.
Utility model purpose of the present utility model can realize by following technical scheme: a kind of frequency-conversion air compressor Energy Saving Control and remote wireless management system, include air compressor, control circuit, the first wireless communication module, the second wireless communication module and Long-distance Control monitoring equipment, air compressor connects control circuit, control circuit connects the first wireless communication module, the Long-distance Control monitoring equipment is connected with the second wireless communication module, and the first wireless communication module is connected by wireless network with the second wireless communication module.
Control circuit includes master controller, transformer, Switching Power Supply, touch-screen, data sampling sensor, current sensing means and frequency converter, frequency converter is electrically connected to air compressor, master controller is connected with Switching Power Supply, touch-screen, data sampling sensor, current sensing means and frequency converter respectively, and master controller is connected with the first wireless communication module.
Data sampling sensor includes temperature sensor, pressure transducer and current detector, and current detector is connected with frequency converter with master controller respectively, and temperature sensor all is connected with master controller with pressure transducer.
After adopting the technical program, the beneficial effects of the utility model are: utilize existing cordless communication network to realize the data interaction between air compressor and server, the air compressor of each dispersion and server are connected closely, realize centralized management and decentralized supervisory control and the control of air compressor, and the existence of frequency converter can make air compressor automatically according to pressure, adjust motor speed, in the situation that use low electric energy, keep constant voltage, saves energy.
The accompanying drawing explanation:
The control circuit structural drawing that Fig. 1 is the utility model frequency-conversion air compressor Energy Saving Control and remote wireless management system;
The system schema structural drawing of the employing gsm wireless transmission mode that Fig. 2 is the utility model frequency-conversion air compressor Energy Saving Control and remote wireless management system;
The system schema structural drawing of the employing GPRS/CDMA/3G wireless transmission method that Fig. 3 is the utility model frequency-conversion air compressor Energy Saving Control and remote wireless management system.
Embodiment:
Below in conjunction with accompanying drawing, present technique is described further.
The frequency-conversion air compressor Energy Saving Control of the present embodiment and remote wireless management system, include air compressor M, control circuit 2, the first wireless communication module 3, the second wireless communication module 4 and Long-distance Control monitoring equipment 5, air compressor M connects control circuit 2, control circuit 2 connects the first wireless communication module 3, Long-distance Control monitoring equipment 5 is connected with the second wireless communication module 4, and the first wireless communication module 3 is connected by wireless network with the second wireless communication module 4.Control circuit bag 2 has been drawn together master controller 21, transformer 22, Switching Power Supply 23, touch-screen 24, data sampling sensor and frequency converter 25, frequency converter 25 is electrically connected to air compressor M, master controller 21 is connected with Switching Power Supply 23, touch-screen 24, data sampling sensor and frequency converter 25 respectively, and master controller 21 is connected with the first wireless communication module 3.Data sampling sensor includes temperature sensor 26, pressure transducer 27 and current detector 28, and current detector 28 is connected with frequency converter 25 with master controller 21 respectively, and temperature sensor 26 all is connected with master controller 21 with pressure transducer 27.
1, master controller 21: master controller 21 is mainly used to obtain the signal of temperature sensor 26, pressure transducer 27 and current detector 28, and control the running of air compressor M according to these signals, simultaneously, also need to carry out processing and the storage of service data, collect warning message storage etc.
2, data sampling sensor: comprise temperature sensor 26, pressure transducer 27 and current detector 28.Pressure transducer 27 is used for the pressure signal of gas-holder is transformed to corresponding electric signal, temperature sensor 26 is used for real-time temperature signal is become to corresponding electric signal, and current detector 28 is used for the large current signal of air compressor M is transformed to the little current signal of master controller 21 acceptable.
3, touch-screen 24: touch-screen 24 is used for showing the current running status of air compressor M, and, as the input control platform of whole system, can control the startup of air compressor M and stop, and revises correlation parameter etc.
4, frequency converter 25: frequency converter 25 is used for directly driving the main frame running of air compressor M, and the rotating speed of main frame is controlled the realizing of frequency of frequency converters 25 by master controller 21.
5, wireless communication module 3,4: be used for the service data at air compressor M scene is sent to the Long-distance Control monitoring equipment 5 of far-end, and accept the control command of Long-distance Control monitoring equipment 5.
6, transformer 22: be used for the 380V power electric is transformed to the single-phase alternating current of 220V, the alternating current of 220V be provided to whole control circuit 2.
7, Switching Power Supply 23: be used for the single-phase AC of 220V is converted to the direct voltage output of 24V, power supply be provided to master controller 21, touch-screen 24, pressure transducer 27 etc.
After utilizing the technical program, realize the control of air compressor M constant voltage, extend air compressor M serviceable life, saves energy greatly, the running status of simultaneously all right real time inspection air compressor M, alarm logging, the service time of checking air compressor M consumable accessory.After the consumable accessory of air compressor M exceeds schedule time service time, air compressor producer can obtain relevant information at once, make service response fast, change consumable accessory, thereby the fault in production of avoiding air compressor M to bring because consumable accessory is overtime, the production efficiency of raising air compressor M.Especially, for some, need to solve the air compressor M of fault, and personnel can not reach the spot at once and process after sale at once, can realize long-rangely searching and dealing with problems by Long-distance Control monitoring equipment 5, guarantee that the very first time solves client's problem.
The above, be only preferred embodiment of the present utility model, not the utility model done to any pro forma restriction.Any those of ordinary skill in the art, do not breaking away from technical solutions of the utility model scope situation, all can utilize method and the technology contents of above-mentioned announcement to make many possible changes and modification to technical solutions of the utility model, or be revised as the equivalent embodiment of equivalent variations.Therefore the content that does not break away from technical solutions of the utility model every, the equivalence of doing according to shape, structure and the principle of the utility model changes, and all should be covered by protection domain of the present utility model.

Claims (3)

1. a frequency-conversion air compressor Energy Saving Control and remote wireless management system, include air compressor, control circuit, the first wireless communication module, the second wireless communication module and Long-distance Control monitoring equipment, it is characterized in that: air compressor connects control circuit, control circuit connects the first wireless communication module, the Long-distance Control monitoring equipment is connected with the second wireless communication module, and the first wireless communication module is connected by wireless network with the second wireless communication module.
2. a kind of frequency-conversion air compressor Energy Saving Control according to claim 1 and remote wireless management system, it is characterized in that: control circuit includes master controller, transformer, Switching Power Supply, touch-screen, data sampling sensor and frequency converter, frequency converter connects air compressor, master controller is connected with Switching Power Supply, touch-screen, data sampling sensor and frequency converter respectively, and master controller is connected with the first wireless communication module.
3. a kind of frequency-conversion air compressor Energy Saving Control according to claim 2 and remote wireless management system, it is characterized in that: data sampling sensor includes temperature sensor, pressure transducer and current detector, current detector is connected with frequency converter with master controller respectively, and temperature sensor all is connected with master controller with pressure transducer.
CN2012206805833U 2012-12-10 2012-12-10 Variable frequency energy-saving control and remote wireless management system for air compressor Expired - Lifetime CN202956649U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012206805833U CN202956649U (en) 2012-12-10 2012-12-10 Variable frequency energy-saving control and remote wireless management system for air compressor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012206805833U CN202956649U (en) 2012-12-10 2012-12-10 Variable frequency energy-saving control and remote wireless management system for air compressor

Publications (1)

Publication Number Publication Date
CN202956649U true CN202956649U (en) 2013-05-29

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105508195A (en) * 2016-01-21 2016-04-20 浙江商业机械厂有限公司 Semi-hermetic refrigeration compressor
CN113027542A (en) * 2021-03-31 2021-06-25 广东电网有限责任公司 Air compressor starts number of times recorder

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105508195A (en) * 2016-01-21 2016-04-20 浙江商业机械厂有限公司 Semi-hermetic refrigeration compressor
CN113027542A (en) * 2021-03-31 2021-06-25 广东电网有限责任公司 Air compressor starts number of times recorder

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: GUANGDONG BAODE SCIENCE AND TECHNOLOGY CO., LTD.

Free format text: FORMER OWNER: FOSHAN DAVOS POWER TECHNOLOGY CO., LTD.

Effective date: 20150723

C41 Transfer of patent application or patent right or utility model
C53 Correction of patent of invention or patent application
CB03 Change of inventor or designer information

Inventor after: Guo Zhenfa

Inventor before: Zhu Jianhe

COR Change of bibliographic data

Free format text: CORRECT: INVENTOR; FROM: ZHU JIANHE TO: GUO ZHENFA

TR01 Transfer of patent right

Effective date of registration: 20150723

Address after: 528137, No. 3 Lok min Road, Leping Town, Sanshui District, Guangdong, Foshan

Patentee after: GUANGDONG BALDOR-TECH. CO.,LTD.

Address before: 528225, Guangdong, Foshan Province Nanhai District lion town Tong Tau science and Technology Industrial Park workshop 3

Patentee before: FOSHAN DAWOSI POWER TECHNOLOGY CO.,LTD.

CX01 Expiry of patent term

Granted publication date: 20130529

CX01 Expiry of patent term