CN202947978U - Continuous detecting and real-time imaging device for X-ray crack detection - Google Patents
Continuous detecting and real-time imaging device for X-ray crack detection Download PDFInfo
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- CN202947978U CN202947978U CN 201220577934 CN201220577934U CN202947978U CN 202947978 U CN202947978 U CN 202947978U CN 201220577934 CN201220577934 CN 201220577934 CN 201220577934 U CN201220577934 U CN 201220577934U CN 202947978 U CN202947978 U CN 202947978U
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- plumbous room
- room
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- feeding gate
- discharge door
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Abstract
The utility model provides a continuous detecting and real-time imaging device for X-ray crack detection. The continuous detecting and real-time imaging device comprises lead rooms, a rack, a controller module, a detection mechanism, a transmission mechanism and a power device, wherein the rack passes through the lead rooms; the detection mechanism, the transmission mechanism and the power device are arranged on the rack, respectively; the lead rooms comprise a main lead room, a charging lead room and discharging lead room, wherein the charging lead room and the discharging lead room are arranged on the two side walls of the primary lead room, respectively; a primary charging gate is arranged between the charging lead room and the primary lead room; a primary discharging gate is arranged between the discharging lead room and the primary lead room; a secondary charging gate is arranged on the side wall of the charging lead room; a secondary discharging gate is arranged on the side wall of the discharging lead room; and the rack is arranged corresponding to the primary charging gate, the primary discharging gate, the secondary charging gate and the secondary discharging ate. The continuous detecting and real-time imaging device for the X-ray crack detection disclosed by the utility model has the advantages of being scientific in design, high in automation degree, high in detection efficiency, low in detection cost and low in potential safety hazard.
Description
Technical field
The utility model relates to a kind of pick-up unit, specifically, has related to a kind of x-ray inspection continuous detecting and real time imagery device that cast steel wheel is carried out the x-ray inspection detection field.
Background technology
At present, in cast steel wheel carrying out flaw detection field, domestic and international producer of the same trade usually can utilize X-ray detectoscope to carry out X ray to the disc the thinnest position of cast steel wheel and detect, i.e. traditional X-ray radiography Film Dosimeter.This kind application process is recorded in by in Liu Ji is far away and Chen Lei writes, publication time is on October 1st, 2009 " railway freight-car wheel shaft Technology Conspectus ".Yet, this traditional detection method, have following shortcoming: 1. labour intensity is large, and detection efficiency is low, completes single-wheel ray layout and transillumination, aobvious photographic fixing, oven dry, evaluation, all needs operator's manual operation, approximately needs 30 minutes.Can not satisfy the demand of the X-ray check wheel of about 50 of every day present stage at all; 2. single-wheel testing cost is high, needs the long film of 2260mm * 80mm in one week of monolithic wheel detection, needs simultaneously other auxiliary material such as developer solution, stop bath, baker etc., and comprehensive single-wheel detects approximately 40 yuan of finished products; 3. potential safety hazard is higher, and the operator need to constantly carry out at exposure room the sequence of operations such as sensitivity of film layout, and the probability of the x radiation x that has an accident is higher, also will be subject to simultaneously sealing fully the infringement of vitiated air in exposure room.
In order to solve the problem of above existence, people are seeking a kind of desirable technical solution always.
Summary of the invention
The purpose of this utility model is for the deficiencies in the prior art, thereby a kind of design science, automaticity is high, detection efficiency is high, testing cost is low, potential safety hazard is low ray continuous detection apparatus are provided.
To achieve these goals, the technical scheme that the utility model adopts is: a kind of x-ray inspection continuous detecting and real time imagery device, and it comprises plumbous room, frame, controller module, testing agency, gear train and propulsion system; Described frame is passed described plumbous room setting, and described testing agency, described gear train and described propulsion system are separately positioned on described frame; Described plumbous room comprises main plumbous room, be separately positioned on the plumbous room of charging and discharging plumbous room on two side, described main plumbous room; Wherein, be provided with main feeding gate between the plumbous room of described charging and described main plumbous room, be provided with main discharge door between the plumbous room of described discharging and described main plumbous room; The plumbous room of described charging sidewall is provided with secondary feeding gate, and described discharging plumbous room sidewall is provided with secondary discharge door; The corresponding described main feeding gate of described frame, described main discharge door, described secondary feeding gate and described secondary discharge door setting; Described testing agency comprises X-ray tube and image intensifier, and the corresponding described X-ray tube setting of described image intensifier receives X ray; Described gear train comprises the wheel rail that is inclined relative to horizontal setting, the positioning shift fork and the rotating roller that with described rack bearing be connected hinged with described frame; The corresponding described rotating roller setting of described positioning shift fork, the corresponding described X-ray tube of described rotating roller and described image intensifier setting; Described wheel rail is arranged on described rotating roller both sides, the corresponding described main feeding gate of described wheel rail, described main discharge door, described secondary feeding gate and described secondary discharge door setting, described wheel rail upper end is provided with movable rail, and described movable rail one end and described frame are hinged; Described X-ray tube, described image intensifier, described positioning shift fork and described rotating roller all are arranged in described main plumbous room; Described controller module connects described propulsion system with the described positioning shift fork of transmission, described rotating roller, described movable rail, described main feeding gate, described main discharge door, described secondary feeding gate and described secondary discharge door; Described controller module connects described X-ray tube to control sending of X ray.
Based on above-mentioned, described wheel rail comprises front vehicle wheel track and rear wheel track, and the upper end of the lower end of described front vehicle wheel track and described rear wheel track is separately positioned on the both sides of described rotating roller; The corresponding described main feeding gate of described front vehicle wheel track and described secondary feeding gate setting, the corresponding described main discharge door of described rear wheel track and described secondary discharge door setting; Be provided with described movable rail on described front vehicle wheel track outside the plumbous room of described charging.
Based on above-mentioned, be provided with described movable rail on the described rear wheel track on the described rear wheel track on the described front vehicle wheel track in described charging plumbous room, on the described rear wheel track described main plumbous room in, in described discharging lead room, outside described discharging lead room.
Based on above-mentioned, described rotating roller comprises two rotating rollers that be arranged in parallel, is band transmission, one of them described rotating roller of described propulsion system transmission between two described rotating rollers; The working end of described positioning shift fork is provided with roller, and described roller is arranged between two described rotating rollers.
Based on above-mentioned, described testing agency also comprises video camera, image processor, industrial display and computing machine, the output end of image setting of the corresponding described image intensifier of the camera lens of described video camera, the signal output part of described video camera connects the signal input part of described image processor, and the signal output part of described image processor connects respectively described industrial display and described computing machine.
Based on above-mentioned, be provided with lifting arm on described frame, described lifting arm lower end is provided with swing arm, and described swing arm lower end is provided with C type arm, and described X-ray tube and described image intensifier are separately positioned on the two ends of described C type arm; Described controller module connects described propulsion system with the described lifting arm of transmission and described swing arm.
Based on above-mentioned, described main plumbous room is outside equipped with warning lamp, is provided with watch-dog in described main plumbous room, and described main plumbous room sidewall is provided with access door; Described warning lamp be connected watch-dog and connect described controller module.
Based on above-mentioned, described propulsion system comprise the pneumatic cylinder of the described positioning shift fork of transmission, the pneumatic cylinder of the described movable rail of transmission, the motor of the described rotating roller of transmission, the hydraulic cylinder of the described lifting arm of transmission, the motor of the described swing arm of transmission and the motor that opens the door; Described main feeding gate, described main discharge door, described secondary feeding gate and described secondary discharge door are by the described electric-motor drive of opening the door.
The relative prior art of the utility model has substantive distinguishing features and progress, and specifically, the utility model is realized traditional operation by artificial layout X ray transillumination, greatly improved detection efficiency by the plant equipment that can work continuously; Utilize Real Time Image System to replace traditional auxiliary material such as film, not only improved detection efficiency, and effectively reduce testing cost; Simultaneously, efficiently solve the problem that workers with long time suffers X-radiation.This x-ray inspection continuous detecting and real time imagery device have advantages of design science, automaticity is high, detection efficiency is high, testing cost is low, potential safety hazard is low.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 be Fig. 1 A-A to structural representation.
Fig. 3 is the structural representation of rotating roller and positioning shift fork.
Fig. 4 is the structural representation of Real Time Image System.
In figure: 1. frame; 2. main plumbous room; 3. the plumbous room of charging; 4. the plumbous room of discharging; 5. main feeding gate; 6. main discharge door; 7. secondary feeding gate; 8. secondary discharge door; 9.X ray tube; 10. image intensifier; 11. wheel; 12. positioning shift fork; 13. rotating roller; 14. movable rail; 15. front vehicle wheel track; 16. rear wheel track; 17. roller; 18. lifting arm; 19. swing arm; 20.C type arm.
Embodiment
Below by embodiment, the technical solution of the utility model is described in further detail.
As shown in Figure 1, a kind of x-ray inspection continuous detecting and real time imagery device, it comprises plumbous room, frame 1, controller module, testing agency, gear train and propulsion system; Described frame 1 is passed described plumbous room setting, and described testing agency, described gear train and described propulsion system are separately positioned on described frame 1;
Described plumbous room comprises main plumbous room 2, be separately positioned on the plumbous room 3 of charging and discharging plumbous room 4 on 2 two sides, described main plumbous room; Wherein, be provided with main feeding gate 5 between the plumbous room 3 of described charging and described main plumbous room 2, be provided with main discharge door 6 between the plumbous room 4 of described discharging and described main plumbous room 2; The plumbous room of described charging 3 sidewalls are provided with secondary feeding gate 7, and described discharging plumbous room 4 sidewalls are provided with secondary discharge door 8; The corresponding described main feeding gate 5 of described frame 1, described main discharge door 6, described secondary feeding gate 7 and described secondary discharge door 8 arrange;
As shown in Figure 2, described testing agency comprises X-ray tube 9 and image intensifier 10, and the corresponding described X-ray tube 9 of described image intensifier 10 arranges to receive X ray;
As shown in Figure 1, described gear train comprises the wheel rail that is inclined relative to horizontal setting, the positioning shift fork 12 and the rotating roller 13 that with described frame 1 bearing be connected hinged with described frame 1, the benefit that described wheel rail is inclined relative to horizontal setting is: wheel 11 is affected by gravity, naturally roll along described wheel rail, enter into each station.
As shown in Figure 2 and Figure 3, the corresponding described rotating roller 13 of described positioning shift fork 12 arranges, the corresponding described X-ray tube 9 of described rotating roller 13 and described image intensifier 10 arrange, the position of described rotating roller 13 in described X-ray tube 9 and described image intensifier 10 below, the benefit that arranges like this is, is convenient to the wheel 11 that 10 pairs of described X-ray tube 9 and described image intensifiers be placed on described rotating roller 13 and detects.
As shown in Figure 1, described wheel rail is arranged on described rotating roller 13 both sides, and the benefit that arranges like this is: be convenient to wheel 11 and move on described rotating roller 13 and detect, also be convenient to wheel 11 and enter afterwards after testing next station.The corresponding described main feeding gate 5 of described wheel rail, described main discharge door 6, described secondary feeding gate 7 and described secondary discharge door 8 arrange, described wheel rail upper end is provided with movable rail 14, described movable rail 14 1 ends and described frame 1 are hinged, and the corresponding described secondary feeding gate 7 of described movable rail 14 arranges; The effect of described movable rail 14 is: coordinate with described secondary feeding gate 7, realize that only allowing a wheel 11 to enter in described plumbous room detects at every turn.
Described X-ray tube 9, described image intensifier 10, described positioning shift fork 12 and described rotating roller 13 all are arranged in described main plumbous room 2;
Described controller module connects described propulsion system with the described positioning shift fork 12 of transmission, described rotating roller 13, described movable rail 14, described main feeding gate 5, described main discharge door 6, described secondary feeding gate 7 and described secondary discharge door 8; Described controller module connects described X-ray tube 9 to control sending of X ray.
Described wheel rail comprises front vehicle wheel track 15 and rear wheel track 16, and the upper end of the lower end of described front vehicle wheel track 15 and described rear wheel track 16 is separately positioned on the both sides of described rotating roller 13; Described front vehicle wheel track 15 corresponding described main feeding gates 5 and described secondary feeding gate 7 arrange, and described rear wheel track 16 corresponding described main discharge doors 6 and described secondary discharge door 8 arrange; Be provided with described movable rail 14 on described front vehicle wheel track 15 outside the plumbous room 3 of described charging.The benefit that arranges like this is: when guaranteeing that wheel 11 is completed the operation conversion smoothly, make the radiation diffusing capacity that causes because of plumbous door unlatching reach minimum.
On described rear wheel track 16 on described rear wheel track 16 on described front vehicle wheel track 15 in the plumbous room 3 of described charging, in described main plumbous room 2, in described discharging plumbous room 4, be provided with described movable rail on the outer described rear wheel track 16 in the plumbous room 4 of described discharging.The benefit of doing like this is: be convenient to control the advance order of wheel 11 on described wheel rail.
As shown in Figure 3, described rotating roller 13 comprises between 13, two the described rotating rollers 13 of two rotating rollers that be arranged in parallel for being with transmission, one of them described rotating roller 13 of described propulsion system transmission; The working end of described positioning shift fork 12 is provided with roller 17, and described roller 17 is arranged between two described rotating rollers 13.After wheel 11 is placed on two described rotating rollers 13, follows described rotating roller 13 and rotate under the effect of friction force, detect.
As shown in Figure 4, described testing agency also comprises video camera, image processor, industrial display and computing machine, the output end of image setting of the corresponding described image intensifier of the camera lens of described video camera, the signal output part of described video camera connects the signal input part of described image processor, and the signal output part of described image processor connects respectively described industrial display and described computing machine.X ray sends from emissive source, is mapped in the input screen of image intensifier through after wheel; Ray is converted into visible light from the cutout screen ejaculation of described image intensifier after image intensifier, enter the camera lens of described video camera; After video camera is converted into vision signal with image, then with video signal transmission to image processor; Image processor carries out image enhancement processing to vision signal, improves picture quality, and then sends industrial display and computing machine to; Industrial display carries out Real Time Monitoring to detected image, and computing machine can carry out store recording to detected image.
As shown in Figure 2, be provided with lifting arm 18 on described frame 1, described lifting arm 18 lower ends are provided with swing arm 19, and described swing arm 19 lower ends are provided with C type arm 20, and described X-ray tube 9 and described image intensifier 10 are separately positioned on the two ends of described C type arm 20; Described controller module connects described propulsion system with the described lifting arm 18 of transmission and described swing arm 19.The effect of described lifting arm 18 and described swing arm 19 is: make described C type arm 20 adjust X ray transillumination and reception from all directions flexibly, select best sensitivity of film direction, guarantee the requirement of flaw detection sensitivity, can be adapted to the wheel detection of different wheel types simultaneously.
Described main plumbous room 2 is outside equipped with warning lamp, when X-ray detectoscope is in running order, or described main feeding gate 5, described main discharge door 6, described secondary feeding gate 7 and described secondary discharge door 8 break down in the time of can't closing, described warning lamp can be always bright, reminds the staff to take care or note maintenance.Be provided with watch-dog in described main plumbous room 2, described watch-dog is connected on the computing machine of operation room, is convenient to the staff testing process is synchronously monitored.Described main plumbous room 2 sidewalls are provided with access door, conveniently plumbous room are overhauled.Described warning lamp be connected watch-dog and connect described controller module.
The motor and the motor that opens the door that comprise swing arm 19 as described in the hydraulic cylinder, transmission of lifting arm 18 as described in the motor, transmission of rotating roller 13 as described in the pneumatic cylinder, transmission of movable rail 14 as described in the pneumatic cylinder, transmission of positioning shift fork 12 as described in transmission as propulsion system as described in Fig. 1, Fig. 3; Described main feeding gate 5, described main discharge door 6, described secondary feeding gate 7 and described secondary discharge door 8 are by the described electric-motor drive of opening the door.
Should be noted that at last: above embodiment is only in order to illustrate that the technical solution of the utility model is not intended to limit; Although with reference to preferred embodiment, the utility model is had been described in detail, those of ordinary skill in the field are to be understood that: still can modify or the part technical characterictic is equal to replacement embodiment of the present utility model; And not breaking away from the spirit of technical solutions of the utility model, it all should be encompassed in the middle of the technical scheme scope that the utility model asks for protection.
Claims (8)
1. an x-ray inspection continuous detecting and real time imagery device, it is characterized in that: it comprises plumbous room, frame, controller module, testing agency, gear train and propulsion system; Described frame is passed described plumbous room setting, and described testing agency, described gear train and described propulsion system are separately positioned on described frame;
Described plumbous room comprises main plumbous room, be separately positioned on the plumbous room of charging and discharging plumbous room on two side, described main plumbous room; Wherein, be provided with main feeding gate between the plumbous room of described charging and described main plumbous room, be provided with main discharge door between the plumbous room of described discharging and described main plumbous room; The plumbous room of described charging sidewall is provided with secondary feeding gate, and described discharging plumbous room sidewall is provided with secondary discharge door; The corresponding described main feeding gate of described frame, described main discharge door, described secondary feeding gate and described secondary discharge door setting;
Described testing agency comprises X-ray tube and image intensifier, and the corresponding described X-ray tube setting of described image intensifier receives X ray;
Described gear train comprises the wheel rail that is inclined relative to horizontal setting, the positioning shift fork and the rotating roller that with described rack bearing be connected hinged with described frame; The corresponding described rotating roller setting of described positioning shift fork, the corresponding described X-ray tube of described rotating roller and described image intensifier setting; Described wheel rail is arranged on described rotating roller both sides, the corresponding described main feeding gate of described wheel rail, described main discharge door, described secondary feeding gate and described secondary discharge door setting, described wheel rail upper end is provided with movable rail, and described movable rail one end and described frame are hinged;
Described X-ray tube, described image intensifier, described positioning shift fork and described rotating roller all are arranged in described main plumbous room;
Described controller module connects described propulsion system with the described positioning shift fork of transmission, described rotating roller, described movable rail, described main feeding gate, described main discharge door, described secondary feeding gate and described secondary discharge door; Described controller module connects described X-ray tube to control sending of X ray.
2. x-ray inspection continuous detecting according to claim 1 and real time imagery device, it is characterized in that: described wheel rail comprises front vehicle wheel track and rear wheel track, and the upper end of the lower end of described front vehicle wheel track and described rear wheel track is separately positioned on the both sides of described rotating roller; The corresponding described main feeding gate of described front vehicle wheel track and described secondary feeding gate setting, the corresponding described main discharge door of described rear wheel track and described secondary discharge door setting; Be provided with described movable rail on described front vehicle wheel track outside the plumbous room of described charging.
3. x-ray inspection continuous detecting according to claim 2 and real time imagery device is characterized in that: be provided with described movable rail on the described rear wheel track on the described rear wheel track on the described front vehicle wheel track in described charging plumbous room, on the described rear wheel track described main plumbous room in, in described discharging lead room, outside described discharging lead room.
4. according to claim 1-3 arbitrary described x-ray inspection continuous detecting and real time imagery devices, it is characterized in that: described rotating roller comprises two rotating rollers that be arranged in parallel, be band transmission, one of them described rotating roller of described propulsion system transmission between two described rotating rollers; The working end of described positioning shift fork is provided with roller, and described roller is arranged between two described rotating rollers.
5. x-ray inspection continuous detecting according to claim 4 and real time imagery device, it is characterized in that: described testing agency also comprises video camera, image processor, industrial display and computing machine, the output end of image setting of the corresponding described image intensifier of the camera lens of described video camera, the signal output part of described video camera connects the signal input part of described image processor, and the signal output part of described image processor connects respectively described industrial display and described computing machine.
6. x-ray inspection continuous detecting according to claim 5 and real time imagery device, it is characterized in that: be provided with lifting arm on described frame, described lifting arm lower end is provided with swing arm, described swing arm lower end is provided with C type arm, and described X-ray tube and described image intensifier are separately positioned on the two ends of described C type arm; Described controller module connects described propulsion system with the described lifting arm of transmission and described swing arm.
7. x-ray inspection continuous detecting according to claim 6 and real time imagery device, it is characterized in that: described main plumbous room is outside equipped with warning lamp, is provided with watch-dog in described main plumbous room, and described main plumbous room sidewall is provided with access door; Described warning lamp be connected watch-dog and connect described controller module.
8. x-ray inspection continuous detecting according to claim 7 and real time imagery device, it is characterized in that: described propulsion system comprise the pneumatic cylinder of the described positioning shift fork of transmission, the pneumatic cylinder of the described movable rail of transmission, the motor of the described rotating roller of transmission, the hydraulic cylinder of the described lifting arm of transmission, the motor of the described swing arm of transmission and the motor that opens the door; Described main feeding gate, described main discharge door, described secondary feeding gate and described secondary discharge door are by the described electric-motor drive of opening the door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220577934 CN202947978U (en) | 2012-11-06 | 2012-11-06 | Continuous detecting and real-time imaging device for X-ray crack detection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220577934 CN202947978U (en) | 2012-11-06 | 2012-11-06 | Continuous detecting and real-time imaging device for X-ray crack detection |
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| Publication Number | Publication Date |
|---|---|
| CN202947978U true CN202947978U (en) | 2013-05-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220577934 Withdrawn - After Issue CN202947978U (en) | 2012-11-06 | 2012-11-06 | Continuous detecting and real-time imaging device for X-ray crack detection |
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| Country | Link |
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| CN (1) | CN202947978U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102928444A (en) * | 2012-11-06 | 2013-02-13 | 信阳同合车轮有限公司 | X-ray flaw detection continuous detection and real-time imaging device |
| CN106093087A (en) * | 2016-08-18 | 2016-11-09 | 清华大学 | The vehicle of a kind of fixed transmitted radiation imaging drags scanning system voluntarily |
-
2012
- 2012-11-06 CN CN 201220577934 patent/CN202947978U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102928444A (en) * | 2012-11-06 | 2013-02-13 | 信阳同合车轮有限公司 | X-ray flaw detection continuous detection and real-time imaging device |
| CN106093087A (en) * | 2016-08-18 | 2016-11-09 | 清华大学 | The vehicle of a kind of fixed transmitted radiation imaging drags scanning system voluntarily |
| CN106093087B (en) * | 2016-08-18 | 2020-10-27 | 清华大学 | Fixed transmission radiation imaging vehicle self-dragging scanning system |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130522 Effective date of abandoning: 20150218 |
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| RGAV | Abandon patent right to avoid regrant |