CN202944787U - Shovel plate groove side, scraper conveyor and coal mining system - Google Patents

Shovel plate groove side, scraper conveyor and coal mining system Download PDF

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Publication number
CN202944787U
CN202944787U CN 201220596659 CN201220596659U CN202944787U CN 202944787 U CN202944787 U CN 202944787U CN 201220596659 CN201220596659 CN 201220596659 CN 201220596659 U CN201220596659 U CN 201220596659U CN 202944787 U CN202944787 U CN 202944787U
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China
Prior art keywords
shovel board
steel plate
wear
ledge
resisting steel
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Expired - Fee Related
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CN 201220596659
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Chinese (zh)
Inventor
李世旭
梅雪峰
崔永寨
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Sany Heavy Equipment Co Ltd
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Sany Heavy Equipment Co Ltd
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Priority to CN 201220596659 priority Critical patent/CN202944787U/en
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Publication of CN202944787U publication Critical patent/CN202944787U/en
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Abstract

The utility model discloses a shovel plate groove side, a scraper conveyor and a coal mining system. The shovel plate groove side comprises a shovel plate base body and an abrasion resistance steel plate fixed on the shovel plate base body. At least a part of the shovel plate surface of the shovel plate groove side is formed by the upper surface of the abrasion resistance steel plate. The shovel plate groove side is capable of not only guaranteeing overall mechanical properties of the shovel plate groove side, meeting requirements of coal mining operation, but also reducing rate of wear of the shovel plate surface, prolonging maintenance period of the shovel plate groove side, and reducing maintenance cost caused by abrasion of the shovel plate surface. When the abrasion resistance steel plate is incapable of effectively supporting support sliding boots of a coal mining machine due to serious abrasion, the abrasion resistance steel plate is capable of being separated from the shovel plate base body, the abraded abrasion resistance steel plate is replaced by another abrasion resistance steel plate, and the maintenance cost caused by the abrasion of the shovel plate surface is reduced to the greater extent.

Description

A kind of shovel board ledge, slat conveyer and coal mining system
Technical field
The utility model relates to a kind of coal excavation apparatus, and particularly a kind of shovel board ledge, also relate to a kind of slat conveyer that comprises this shovel board ledge, also relates to a kind of coal mining system that comprises this slat conveyer.
Background technology
Current, usually utilize to comprise that the coal mining system of slat conveyer and flitting carries out coal mining activity.Wherein, slat conveyer comprises the more piece intermediate channel, and intermediate channel generally comprises baffle, shovel board ledge and middle plate, base plate.The front of middle plate and base plate all is connected with the shovel board ledge, and the back of middle plate and base plate all is connected with baffle, and then forms intermediate channel between baffle and shovel board ledge.The traction track of coalcutter is installed on baffle; The shovel board ledge comprises ledge body and the shovel board of stretching out forward from the front side of ledge body, and the shovel board upper surface forms the shovel board face.The rear portion of the tractive unit of flitting has the trailer coupling that matches with traction track; Trailer coupling can be traction wheel, and traction track can be the pin rail that coordinates with driving chain sprocket.The front portion of tractive unit is provided with the support piston shoes, supports piston shoes and is supported on the shovel board face.Based on the abominable especially working environment of coal mining activity, support between piston shoes and shovel board face and form bearing fit; Like this, slat conveyer has just formed the walking track of flitting, and is the stable basis that provides support of flitting.
When carrying out coal mining activity, trailer coupling coordinates with traction track, and the head roll coalcutter moves with respect to slat conveyer, simultaneously, support piston shoes with respect to shovel board towards left or right slip, carry out the cut coal seam on driving surface.The shovel board face will bear on the one hand and support piston shoes to its vertical load that applies, and will bear simultaneously and support piston shoes to the sliding load of shovel board face, and this makes shovel board surface wear speed very fast.
If in order to reduce the rate of wear of shovel board face, just need to increase the wear resisting property of shovel board, increase the shovel board wear resisting property and can utilize the higher high-abrasive material of hardness to make shovel board; Based on the slat conveyer need of work, guarantee the bulk strength of shovel board ledge, just need to make the shovel board ledge with the higher high-abrasive material of hardness.But make with the higher high-abrasive material of hardness the formation that the shovel board ledge will affect the shovel board ledge, reduce the toughness of shovel board ledge, the endurance life of shovel board ledge is reduced, cause the overall mechanical properties of shovel board ledge can't satisfy the needs of coal mining activity.Therefore, generally keep shovel board ledge overall mechanical properties by sacrificing wear resisting property at present, like this, in use, just need to be by the shovel board ledge be carried out continuous maintenance or periodic replacement, to keep the normal operation of slat conveyer; And then this just causes the maintenance cost of slat conveyer higher.
Therefore, how reducing the maintenance cost that the shovel board surface wear due to the shovel board ledge produces is the technical barrier that current those skilled in the art need to solve.
The utility model content
Therefore, the technical matters that the utility model solves is, a kind of shovel board ledge is provided, and utilizes this shovel board ledge, can in the overall mechanical properties that guarantees the shovel board ledge, reduce the maintenance cost that produces due to the shovel board surface wear.
Providing on the basis of above-mentioned slat conveyer, the utility model also provides a kind of coal mining system that comprises the slat conveyer of this shovel board ledge and comprise this slat conveyer.
The shovel board ledge that the utility model provides comprises shovel board matrix and the wear-resisting steel plate that is fixed on described shovel board matrix; Shovel board face at least a portion of described shovel board ledge is formed by the upper surface of wear-resisting steel plate.
Optionally, the upper surface of described shovel board matrix forms the steel plate groove; Described wear-resisting steel plate coordinates with described steel plate groove.
Optionally, described steel plate groove is extended to the leading flank of described shovel board matrix.
Optionally, has front chamfering between the bottom surface of the leading flank of described shovel board matrix and described steel plate groove; The leading flank of described wear-resisting steel plate stretch out at least described steel plate groove the bottom surface the front along outside.
Optionally, the side wall surface of described steel plate groove comprises outward-dipping side chamfering.
Optionally, described shovel board face forms by the upper surface of described wear-resisting steel plate.
Optionally, the shovel board ledge comprises the described wear-resisting steel plate of polylith that is fixed on described shovel board matrix.
Optionally, the described wear-resisting steel plate of polylith is arranged sequentially along the bearing of trend of described shovel board matrix; Form the V-butt butt weld between two adjacent described wear-resisting steel plates.
The slat conveyer that the utility model provides comprises intermediate channel, and described intermediate channel comprises shovel board ledge, baffle and middle plate; The front of middle plate is connected with the shovel board ledge, and the back is connected with baffle; Described shovel board ledge is above-mentioned any shovel board ledge.
The coal mining system that the utility model provides comprises flitting and the slat conveyer that coordinates with described flitting, and described slat conveyer is above-mentioned any slat conveyer.
Compared with prior art, the shovel board ledge that provides of the utility model is except comprising the shovel board matrix and being fixed on described shovel board wear-resisting steel plate basically; Shovel board face at least a portion of described shovel board ledge is formed by the upper surface of wear-resisting steel plate.In this technical scheme, can make of existing material on the one hand and guarantee ledge body and shovel board matrix in the shovel board ledge, and then can guarantee the overall mechanical properties of shovel board ledge, satisfy the needs of coal mining activity.On the other hand, because wear-resisting steel plate forms at least a portion and the shovel board face that supports the piston shoes bearing fit, and then can reduce the rate of wear of shovel board face, extend the maintenance intervals of shovel board ledge, reduce the maintenance cost that produces due to the shovel board surface wear; In addition, when wear-resisting steel plate can't provide effective support for the support piston shoes due to serious wear, can also with wear-resisting steel plate and shovel board Matrix separation, replace the wear-resisting steel plate that wore and tore with other wear-resisting steel plate, and then not need the shovel board ledge is carried out integral replacing; And then the maintenance cost that produces due to the shovel board surface wear can reduced to a greater extent.
In further technical scheme, the upper surface of described shovel board matrix forms the steel plate groove; And described wear-resisting steel plate is coordinated with described steel plate groove, and can guarantee like this location between wear-resisting steel plate and shovel board matrix, guarantee both fixing reliability, failure-free supports for flitting provides more, guarantees the stability of flitting walking.
In addition, the slat conveyer that comprises the shovel board ledge that provides owing to having above-mentioned shovel board ledge, also has corresponding technique effect, and its maintenance cost is lower; The coal mining system that comprises simultaneously this slat conveyer also has corresponding technique effect.
Description of drawings
Fig. 1 is the decomposition texture schematic diagram of the shovel board ledge that provides of the utility model embodiment one;
Fig. 2 is the package assembly schematic diagram of the shovel board ledge that provides of the utility model embodiment one;
Fig. 3 is I-I part structure for amplifying schematic diagram in Fig. 2;
Fig. 4 is the package assembly schematic diagram of the shovel board ledge that provides of the utility model embodiment two;
Fig. 5 is the decomposition texture schematic diagram of the shovel board ledge that provides of the utility model embodiment three;
Fig. 6 is the axle geodesic structure schematic diagram of the intermediate channel of a kind of slat conveyer of providing of the utility model embodiment.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in detail, the description of this part is only exemplary and explanatory, should any restriction not arranged to protection domain of the present utility model.In addition, those skilled in the art are according to the description of presents, can in embodiment in presents and the feature in different embodiment carry out respective combination.
In presents, the nouns of locality such as described 'fornt', 'back', take mode of operation lower scraping plate conveyer as reference, " front " changes the direction that moves, the direction that " afterwards " is opposite with coal-face for slat conveyer.In addition, in presents, wear-resisting steel plate can be the steel plate that meets " GB/T 24186-2009 construction machinery and equipment high-strength abrasion-proof steel plate " standard, can be also that the trade mark is WNM450A, WNM450B, WNM450C, WNM500A, WNM500B and WNM500C super wear resistance steel plate; Can also be the high tenacity wear-resisting steel plates such as WNM360D, WNM360E, WNM400D or WNM400E, or WNM360L welding performance high abrasion steel plate etc.Wear-resisting steel plate can be selected according to live load, job requirement.
Please refer to Fig. 1 and Fig. 2, Fig. 1 is the decomposition texture schematic diagram of the shovel board ledge that provides of the utility model embodiment one; Fig. 2 is the package assembly schematic diagram of the shovel board ledge that provides of the utility model embodiment one.The shovel board ledge 100 that this embodiment provides comprises ledge body 110 and the shovel board matrix 120 that stretches out forward from the front side of ledge body 110.In addition, shovel board ledge 100 also comprises the wear-resisting steel plate 130 that is fixed on shovel board matrix 120.As shown in Figure 1, in the present embodiment, the upper surface of shovel board matrix 120 forms steel plate groove 121; Steel plate groove 121 extends to the other end of shovel power 120 from shovel board matrix 120 1 ends, and is extended to forward the leading flank 120a of shovel board matrix 120, is extended to backward the leading flank of ledge body 110, forms one and is roughly tetragonal recessed plane area.The contour shape of wear-resisting steel plate 130 also is roughly quadrilateral structure, and coordinates with steel plate groove 121, steel plate groove 121 is covered, and can fit in the lower surface of wear-resisting steel plate 130 and steel plate groove 121 bottom surfaces; Wear-resisting steel plate 130 can be fixed on shovel board matrix 120 by welding manner; And then make shovel board matrix 120 and wear-resisting steel plate 130 form shovel board.Like this, the upper surface of wear-resisting steel plate 130 just can contact with the bottom surface of the support piston shoes of the tractive unit of flitting, forms the shovel board face 101 that this supports piston shoes that supports.This shovel board face 101 can provide support power for supporting piston shoes, and can with support piston shoes bottom surfaces bearing fit, for the slip of supporting piston shoes provides prerequisite; In the coal mining process, shovel board face 101 also has the function of shoveling coal.
When utilizing above-mentioned shovel board ledge 100, can make ledge body 110 and shovel board matrix 120 with existing material, have suitable toughness with assurance ledge body 110 and shovel board matrix 120, and then can guarantee the overall mechanical properties of shovel board ledge 100, satisfy the needs of coal mining activity.On the other hand, because wear-resisting steel plate 130 forms and the shovel board face 101 that supports the piston shoes bearing fit, and then can reduce the rate of wear of shovel board face 101, extend the maintenance intervals of shovel board ledge 100, reduce the maintenance cost that produces due to 101 wearing and tearing of shovel board face.In addition, when wear-resisting steel plate 130 can't provide enough supports for the support piston shoes due to wearing and tearing, can also wear-resisting steel plate 130 be shootd off by the planing mode, more other wear-resisting steel plate 130 is fixed on shovel board matrix 120; And then do not need shovel board ledge 100 is carried out integral replacing, and then the maintenance cost that produces due to 101 wearing and tearing of shovel board face can reduced to a greater extent.
Please in conjunction with Fig. 1 and Fig. 2, and with reference to figure 3, Fig. 3 is I-I part structure for amplifying schematic diagram in Fig. 2.Has front chamfering 120b between the leading flank 120a of shovel board matrix 120 and the bottom surface 121a of steel plate groove 121.And the leading flank 130a of wear-resisting steel plate 130 stretches out the front of bottom surface 121a of steel plate groove 121 along outside 121aa.Like this, just can form a divided edge structure between the lower surface of wear-resisting steel plate 130 and front chamfering 120b, this structure can facilitate for wear-resisting steel plate 130 is weldingly fixed on shovel board matrix 120, can for improving welding quality, guarantee that the fixedly reliability between wear-resisting steel plate 130 and shovel board matrix 120 provides good prerequisite simultaneously.
As shown in Figure 3, the side wall surface of steel plate groove 121 can comprise outward-dipping side chamfering 121b.Like this, also can form divided edge structure between a side of side wall surface and wear-resisting steel plate 130, facilitate for wear-resisting steel plate 130 is weldingly fixed on shovel board matrix 120.Equally, at shovel board matrix 120 end faces, also can form chamfer 120c, so also can just can form a divided edge structure between the lower surface of wear-resisting steel plate 130 and chamfer 120c, be convenient in the end, wear-resisting steel plate 130 is weldingly fixed on shovel board matrix 120.
In the present embodiment, shovel board face 101 forms by the upper surface of wear-resisting steel plate 130; According to foregoing description, it will be appreciated by those skilled in the art that, shovel board face 101 at least a portion of shovel board ledge 100 are formed by the upper surface of wear-resisting steel plate 130, also can increase the maintenance intervals of shovel board ledge 100, reduce the maintenance cost that produces due to 101 wearing and tearing of shovel board face.In addition, wear-resisting steel plate 130 also can utilize existing other modes to be fixed on shovel board matrix 120, is not limited to be fixed by welding on shovel board matrix 120.Certainly, shovel board matrix 120 upper surfaces also can not form steel plate groove 121, and wear-resisting steel plate 130 also can be fixed with shovel board matrix 120 upper surfaces.
Please refer to Fig. 4, this figure is the package assembly schematic diagram of the shovel board ledge that provides of the utility model embodiment two.Compare with embodiment one, in the present embodiment, each shovel board ledge 100 comprises two wear-resisting steel plates 130; And two wear-resisting steel plates 130 all are fixed on shovel board matrix 120.Two wear-resisting steel plates 130 can be arranged sequentially along the bearing of trend of shovel board matrix 120; Can be by being weldingly connected, specifically between two wear-resisting steel plates 130: make both amalgamations seam form V-butt butt weld S.Certainly, according to actual needs, also more polylith wear-resisting steel plate 130 can be set on shovel board matrix 120; Be convenient to like this wear-resisting steel plate that utilizes size less, improve the degree of utilization of wear-resisting steel plate 130.
In above-described embodiment, steel plate groove 121 is extended to the leading flank 120a of shovel board matrix 120, and then make wear-resisting steel plate 130 at least also extend to shovel board matrix 120 leading flanks, and can utilize like this wear-resisting steel plate 130 to shovel coal, reduce the wearing and tearing of shovel board matrix 120 leading flanks.The shovel board ledge 100 of the another kind of structure that another embodiment of the present utility model provides.
Please refer to Fig. 5, this figure is the decomposition texture schematic diagram of the shovel board ledge that provides of the utility model embodiment three.The shovel board ledge 100 that this embodiment provides comprises shown in polylith wear-resisting steel plate 130(figure 3, and actual quantity can be determined as required); Corresponding with polylith wear-resisting steel plate 130, the upper surface of shovel board matrix 120 forms a plurality of steel plate grooves 121.Polylith wear-resisting steel plate 130 and the corresponding and cooperation one by one of a plurality of steel plate grooves 121; Wear-resisting steel plate 130 can be separately fixed in a steel plate groove 121 like this.Certainly, also polylith wear-resisting steel plate 130 can be separately fixed at the upper surface of shovel board matrix 120, and amalgamation by rights, form suitable shovel board face 101, also can in the overall mechanical properties that guarantees shovel board ledge 100, reduce the maintenance cost that produces due to 101 wearing and tearing of shovel board face.
On the basis that above-mentioned shovel board ledge 100 is provided, the utility model embodiment also provides a kind of slat conveyer.Please refer to Fig. 6 and be the axle geodesic structure schematic diagram of the intermediate channel of a kind of slat conveyer that the utility model embodiment provides.Slat conveyer comprises the more piece intermediate channel, and intermediate channel comprises shovel board ledge 100, baffle 200 and middle plate 300.The front of middle plate 300 is connected with shovel board ledge 100, and the back is connected with baffle 200; Wherein, shovel board ledge 100 can be above-mentioned any shovel board ledge.Owing to comprising above-mentioned shovel board ledge 100, this slat conveyer also has corresponding technique effect, can in the overall mechanical properties that guarantees intermediate channel, reduce the maintenance cost that produces due to 101 wearing and tearing of shovel board face.
Providing on the basis of above-mentioned slat conveyer, the coal mining system that the utility model provides comprises the slat conveyer that flitting and flitting coordinate, and wherein, slat conveyer can be above-mentioned slat conveyer.
The above is only preferred implementation of the present utility model; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.

Claims (10)

1. a shovel board ledge, is characterized in that, comprises shovel board matrix (120) and be fixed on wear-resisting steel plate (130) on described shovel board matrix (120); Shovel board face (101) at least a portion of described shovel board ledge is formed by the upper surface of wear-resisting steel plate (130).
2. shovel board ledge according to claim 1, is characterized in that, the upper surface of described shovel board matrix (120) forms steel plate groove (121); Described wear-resisting steel plate (130) coordinates with described steel plate groove (121).
3. shovel board ledge according to claim 2, is characterized in that, described steel plate groove (121) is extended to the leading flank (120a) of described shovel board matrix (120).
4. shovel board ledge according to claim 3, is characterized in that, has front chamfering (120b) between the leading flank (120a) of described shovel board matrix (120) and the bottom surface (121a) of described steel plate groove (121); The leading flank (130a) of described wear-resisting steel plate (130) stretches out the front of bottom surface (121a) of described steel plate groove (121) outside (121aa) at least.
5. shovel board ledge according to claim 4, is characterized in that, the side wall surface of described steel plate groove (121) comprises outward-dipping side chamfering (121b).
6. the described shovel board ledge of according to claim 1 to 5 any one, is characterized in that, described shovel board face (101) forms by the upper surface of described wear-resisting steel plate (130).
7. the described shovel board ledge of according to claim 1 to 5 any one, is characterized in that, comprises the described wear-resisting steel plate of polylith (130) that is fixed on described shovel board matrix (120).
8. shovel board ledge according to claim 7, is characterized in that, the described wear-resisting steel plate of polylith (130) is arranged sequentially along the bearing of trend of described shovel board matrix (120); Form V-butt butt weld (S) between adjacent two described wear-resisting steel plates (130).
9. a slat conveyer, comprise intermediate channel, and described intermediate channel comprises shovel board ledge (100), baffle (200) and middle plate (300); The front of middle plate (300) is connected with shovel board ledge (100), and the back is connected with baffle (200); It is characterized in that, described shovel board ledge (100) is the described shovel board ledge of claim 1 to 8 any one.
10. a coal mining system, comprise flitting and the slat conveyer that coordinates with described flitting, it is characterized in that, described slat conveyer is slat conveyer claimed in claim 9.
CN 201220596659 2012-11-13 2012-11-13 Shovel plate groove side, scraper conveyor and coal mining system Expired - Fee Related CN202944787U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220596659 CN202944787U (en) 2012-11-13 2012-11-13 Shovel plate groove side, scraper conveyor and coal mining system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220596659 CN202944787U (en) 2012-11-13 2012-11-13 Shovel plate groove side, scraper conveyor and coal mining system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109455474A (en) * 2018-11-20 2019-03-12 宁夏天地奔牛实业集团有限公司 A kind of high abrasion intermediate channel

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109455474A (en) * 2018-11-20 2019-03-12 宁夏天地奔牛实业集团有限公司 A kind of high abrasion intermediate channel
CN109455474B (en) * 2018-11-20 2024-04-05 宁夏天地奔牛实业集团有限公司 High wear-resisting middle groove

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130522

Termination date: 20161113

CF01 Termination of patent right due to non-payment of annual fee