CN202938642U - Double heat storage heating furnace wall structure - Google Patents
Double heat storage heating furnace wall structure Download PDFInfo
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- CN202938642U CN202938642U CN 201220653608 CN201220653608U CN202938642U CN 202938642 U CN202938642 U CN 202938642U CN 201220653608 CN201220653608 CN 201220653608 CN 201220653608 U CN201220653608 U CN 201220653608U CN 202938642 U CN202938642 U CN 202938642U
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- furnace wall
- burner
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Abstract
The utility model discloses a double heat storage heating furnace wall structure which comprises a gas nozzle and an air nozzle, wherein the gas nozzle and the air nozzle are arranged on the furnace wall in an opposite mode. A nozzle steel structure is arranged around the gas nozzle and the air nozzle, a nozzle spraying separation brickwork is arranged between the gas nozzle and the air nozzle, and a near nozzle furnace wall and a far nozzle furnace wall are arranged on the peripheries of the gas nozzle and the air nozzle sequentially. The double heat storage heating furnace wall structure adopts fireproof heat insulation coating to carry out flame plating or daubing construction equipment, the coating can be used above 1550 DEG C to meet the highest usage temperature requirements of all kinds of steel rolling heating furnaces to achieve furnace lining inner wall insulation, and therefore working temperature and outer wall surface temperature of the fireproof materials of the heating furnace are reduced, and the purpose of reducing surface heat loss, slowing damage of the fireproof materials of the furnace wall and increasing the service life of the furnace wall is achieved.
Description
Technical field
The utility model relates to recuperative heater furnace brickwork structure, relates to specifically a kind of double heat storage type heating-furnace wall construction.
Background technology
Regenerative combustion technology is carried out flue gas waste heat recovery by the heat storage accumulation of heat, combustion medium is preheating to 800 ~ 1100 ℃, simultaneously, jet by combustion medium in combustion process, entrainment flue gas and realize High Temperature Air Combustion, significantly reduce the NOx concentration in combustion process, have the technical characterstic of not only energy-conservation but also environmental protection.China developed and used regenerative continuous heating furnace in iron and steel enterprise the nineties in 20 century, and then made the low calorie fuels of iron and steel enterprise get the efficient use and be promoted.Yet the problem of ubiquity burner badly broken in the practical application of great mass of data report recuperative heater causes that the burner surrounding is burned with anger, stove district CO concentration is higher, seriously threatens safety in production.For this reason, domestic a large amount of scientific worker has carried out recuperative heater burner Breakage Reasons and relevant improvement research thereof.As: Xiao Haidong in 2011 in " iron and steel technology " publish thesis on the 6th phase " design alternative of the Store Heat Stove of Steel Rolling type of furnace and key equipment ", the reason that this paper is burned with anger to two thermal storage heating stove furnace walls is analyzed, think that burner block is combined not tight with the furnace wall body, cause in burner coal gas of high temperature to scurry into furnace wall by the faying face gap, after furnace wall Plate Welding gap is excessive, burn in atmosphere; Its burner steel construction and the furnace wall Plate Welding is insufficient, the cast of anti-material is not tight, insulation material is selected improper etc. around burner of having its source in.publication number is that to disclose the accumulation of heat of a kind of leakproof fire be burner to the Chinese utility model patent of CN201348250Y, it provides a kind of by steel construction, castable, the gas leakage prevention heat accumulating type burner that honeycomb heat accumulation body and burner block consist of, steel construction wherein, castable and honeycomb heat accumulation body consist of burner body, burner block is positioned at the front end that burner body gos deep into heating furnace one side, its end face in stove is provided with the gas ejection ports of perforation, characteristics are that four sides of burner block are provided with one sloping platform or groove, the gradient of sloping platform is 30 °, can make and scurry between heating furnace furnace wall and burner block the flare in the gap under the stopping of sloping platform or groove, turn in stove, thereby greatly reduce the possibility that fire is leaked at this place.Yet due to performance difference between prefabricated burner block and castable, the faying face gap is difficult to contain fully, and the furnace wall risk of burning with anger still exists.For this reason, domestic scholars is from eliminating the deficiency that between burner block and castable, performance difference brings, carried out the research of heat-accumulating burner and the integrated poured forming technique of furnace wall, as: publication number is that the Chinese invention patent of CN201010613705.2 discloses a kind of heating furnace furnace wall one-piece casting construction method with heat-accumulating burner, the method first becomes the burner block internal mold with the cold-rolled steel sheet assembly welding, filling preformed hole internal mold; It is inboard that the rear intermittent weld of adjustment correction is connected to the furnace wall steel construction, and add inner support; The furnace wall formwork props up the burner block internal mold simultaneously and buries in the furnace wall template; Burner block internal mold outer wall brushing interleaving agent before matched moulds; Then build refractory material, after refractory material reached the design strength of mould stripping, furnace wall template and burner block internal mold were removed simultaneously, remove at last the preformed hole inner membrance; This invention does not need prefabricated and fixed installation burner block separately, and employing is with the mode of burner block and furnace wall while one-piece casting, reduced construction period, economical with materials consumes, installation process is more simple, and its monolithic devices and sealing are showing and improve, and avoid producing the space between burner block and furnace wall, thereby avoid due to the fiery potential safety hazard that causes of string, be particularly useful for construction period shorter heating furnace maintenance and salvaging.Liu in 2011 has accounted for just and Huang Shili has invented " transformation of prestige steel Regenerative Heating Furnace " this paper at " industrial furnace " and reported and take integrated poured mode to carry out heat-accumulating burner and furnace wall manufacture craft on the fourth phase, that is: cancel burner block, make embedded part with the stainless steel that resistance to elevated temperatures is strong, make frame-type with steel plate, in aggregates with low cement high alumina castable cast at last.Yet, for the double heat storage type heating furnace, many due to burner quantity, volume is large, between burner sky, gas passage and spout, spacing is little, especially empty, gas passage is the up and down parallel arrangement, and for ease of the integrated poured molding construction of burner and furnace wall, the general heat-resistance stainless steel that adopts in burner zone is made embedded part, cause this zone furnace wall construction intensity low, high temperature section burner zone body of wall is prone to softening cracking and the furnace wall phenomenon of burning with anger.
Summary of the invention
The purpose of this utility model is exactly in order to overcome the deficiencies in the prior art, a kind of double heat storage type heating-furnace wall construction is provided, improve comprehensive integral, stability, bond strength and the resisting breakage ability of furnace wall structure, have construction simply, long service life, the furnace wall advantages such as the containment ability is strong of burning with anger.
the technical scheme that the utility model adopts for achieving the above object is: a kind of double heat storage type heating-furnace wall construction, comprise the gas port burner and the air port that are oppositely disposed on furnace wall, described burner gas port and air port surrounding arrange the burner steel construction, be furnace wall between the burner spout between described burner gas port and air port, described burner gas port and air port periphery are followed successively by nearly burner furnace wall and burner furnace wall far away, between described burner spout, furnace wall is from inside to outside successively by the refractory heat-insulating sprayed coating, the refractory casting bed of material and furnace wall steel plate consist of, be provided with the anchored brick that connects the refractory casting bed of material and furnace wall steel plate between described burner spout in furnace wall, refractory heat-insulating sprayed coating, the refractory casting bed of material and furnace wall steel plate consist of described nearly burner furnace wall successively from inside to outside, described burner furnace wall far away is made of refractory heat-insulating sprayed coating, the refractory casting bed of material, light-weight insulating brick layer, refractory fibre flaggy and furnace wall steel plate from inside to outside successively, and described burner far away is provided with the anchored brick that connects the refractory casting bed of material, light-weight insulating brick layer, refractory fibre flaggy and furnace wall steel plate within the walls.
Further, described burner steel construction is connected with the furnace wall steel plate, and it extends into the length L 2=5 of furnace wall steel plate ~ 15mm.
Again further, described nearly burner furnace wall is with respect to the width L1≤100mm on burner steel construction border.
Again further, the junction of described burner steel construction and furnace wall steel plate is provided with the heating resisting metal anchoring piece.
Again further, described anchored brick is connected with the furnace wall steel plate by the metal anchoring hook.
Again further, described anchored brick is circular cross-section anchored brick or square-section anchored brick.
The utility model is compared with conventional art, has following advantage:
1, the utility model adopts the refractory heat-insulating spray paint of self developing to spray or smear the construction preparation, the long-term serviceability temperature of this spray paint reaches more than 1550 ℃, can satisfy various heater for rolling steel maximum operation (service) temperature demands, realize that the furnace lining inwall is heat insulation, thereby, reduced heating furnace furnace wall refractory material operating temperature and outer wall surface temperature, reached and reduce surface heat radiating loss, delay the breakage of furnace wall refractory material and improve the furnace wall purpose in service life.
2, the utility model stretches into control that the furnace wall steel plate length is 5 ~ 15mm and the layout of heating resisting metal anchoring piece by the burner steel construction, avoided burner steel construction dip section in the castable forming process to the inhibition of exhaust, improved the density of pour mass, globality and the bond strength of closing on the burner furnace wall have been strengthened, contain coal gas and infiltration and the diffusion in refractory fibre flaggy thereof of high-temperature furnace gas along crackle to furnace wall in the burner, effectively alleviated the risk that furnace wall is burned with anger.
3, the utility model is by circular cross-section anchored brick setting in furnace wall between burner air port and gas port, improved the anchorage effect of anchored brick to pour mass, be convenient to the anchored brick smooth gas discharge of castable forming process on every side, strengthened should the zone furnace wall globality and bond strength, improved should the zone furnace wall the resisting breakage ability, overcome the deficiency that between burner two spouts, gas is altered mutually.
4, the utility model arranges away from the light-weight insulating brick layer of burner furnace wall, refractory fibre flaggy, further strengthened should the zone furnace wall effect of heat insulation, improve thermal efficiency of heating furnace.
5, the utility model is by closing on the cancellation of light-weight insulating brick layer and refractory fibre flaggy in the burner wall construction, strengthened between castable furnace lining and furnace wall steel plate in conjunction with compactness, avoided the scurrying into and in the diffusion of refractory fibre flaggy, further contained the burn with anger generation of phenomenon of furnace wall to furnace wall steel plate faying face of coal gas in the burner.
6, the utlity model has the characteristics such as simple in structure, easy construction, furnace wall air-tightness be good.
Description of drawings
Fig. 1 is that air port and the gas port of Dual-regeneration type burner arranged schematic diagram up and down;
Fig. 2 is that air port and the gas port left and right horizontal of Dual-regeneration type burner arranged schematic diagram;
Fig. 3 is the C-C profile along burner air port and gas port arranged direction;
Fig. 4 is the D-D profile along burner air port or gas port;
In figure: burner gas port 1, air port 2, away from burner furnace wall 3,
Close on furnace wall 5, refractory heat-insulating sprayed coating 6, the refractory casting bed of material 7, light-weight insulating brick layer 8, refractory fibre flaggy 9, anchored brick 10, metal anchoring hook 11, furnace wall steel plate 12, burner steel construction 13, heating resisting metal anchoring piece 14 between burner furnace wall 4, burner spout.
The specific embodiment
In order to explain better the utility model, further illustrate main contents of the present utility model below in conjunction with specific embodiment, but content of the present utility model not only is confined to following examples.
Embodiment 1:
a kind of double heat storage type heating-furnace wall construction, as Fig. 1, 3, shown in 4, double heat storage type heating-furnace wall construction comprises gas port burner 1 and the air port 2 that is oppositely disposed on furnace wall, described burner gas port 1 and air port 2 surroundings arrange burner steel construction 13, it is furnace wall 5 between the burner spout between described burner gas port 1 and air port 2, described burner gas port 1 and air port 2 peripheries are followed successively by nearly burner furnace wall 4 and burner furnace wall 3 far away, between described burner spout, furnace wall 5 is from inside to outside successively by refractory heat-insulating sprayed coating 6, the refractory casting bed of material 7 and furnace wall steel plate 12 consist of, be provided with the anchored brick 10 that connects the refractory casting bed of material 7 and furnace wall steel plate 12 between described burner spout in furnace wall 5, refractory heat-insulating sprayed coating 6, the refractory casting bed of material 7 and furnace wall steel plate 12 consist of described nearly burner furnace wall 4 successively from inside to outside, described burner furnace wall 3 far away is made of refractory heat-insulating sprayed coating 6, the refractory casting bed of material 7, light-weight insulating brick layer 8, refractory fibre flaggy 9 and furnace wall steel plate 12 from inside to outside successively, is provided with the anchored brick 10 that connects the refractory casting bed of material 7, light-weight insulating brick layer 8, refractory fibre flaggy 9 and furnace wall steel plate 12 in described burner furnace wall 3 far away.
Described burner steel construction 13 is connected with furnace wall steel plate 12, and it extends into the length L 2=5 of furnace wall steel plate 12 ~ 15mm.
Described nearly burner furnace wall 4 is with respect to the width L1≤100mm on burner steel construction 13 borders.
Described burner steel construction 13 is provided with heating resisting metal anchoring piece 15 with the junction of furnace wall steel plate 12.
Described anchored brick 10 is connected with furnace wall steel plate 12 by metal anchoring hook 11.Described anchored brick 10 is circular cross-section anchored brick or square-section anchored brick.
Double heat storage type heating-furnace wall construction, as shown in Fig. 2,3,4, the air port 2 of Dual-regeneration type burner is arranged for left and right horizontal with gas port burner 1, mainly be made of furnace wall 5 three parts between burner furnace wall 3 far away, nearly burner furnace wall 4 and burner spout, each regional furnace wall structure is identical with embodiment 1.
Claims (6)
1. double heat storage type heating-furnace wall construction, comprise the gas port burner (1) and the air port (2) that are oppositely disposed on furnace wall, it is characterized in that: described burner gas port (1) and air port (2) surrounding arrange burner steel construction (13), be furnace wall between the burner spout (5) between described burner gas port (1) and air port (2), described burner gas port (1) and air port (2) periphery are followed successively by nearly burner furnace wall (4) and burner furnace wall (3) far away, between described burner spout, furnace wall (5) is from inside to outside successively by refractory heat-insulating sprayed coating (6), the refractory casting bed of material (7) and furnace wall steel plate (12) consist of, be provided with the anchored brick (10) that connects the refractory casting bed of material (7) and furnace wall steel plate (12) between described burner spout in furnace wall (5), refractory heat-insulating sprayed coating (6), the refractory casting bed of material (7) and furnace wall steel plate (12) consist of described nearly burner furnace wall (4) successively from inside to outside, described burner furnace wall far away (3) is made of refractory heat-insulating sprayed coating (6), the refractory casting bed of material (7), light-weight insulating brick layer (8), refractory fibre flaggy (9) and furnace wall steel plate (12) from inside to outside successively, is provided with the anchored brick (10) that connects the refractory casting bed of material (7), light-weight insulating brick layer (8), refractory fibre flaggy (9) and furnace wall steel plate (12) in described burner furnace wall far away (3).
2. double heat storage type heating-furnace wall construction according to claim 1, it is characterized in that: described burner steel construction (13) is connected with furnace wall steel plate (12), and it extends into the length L 2=5 of furnace wall steel plate (12) ~ 15mm.
3. double heat storage type heating-furnace wall construction according to claim 1 and 2, it is characterized in that: described nearly burner furnace wall (4) is with respect to the width L1≤100mm on burner steel construction (13) border.
4. double heat storage type heating-furnace wall construction according to claim 1 and 2 is characterized in that: described burner steel construction (13) is provided with heating resisting metal anchoring piece (15) with the junction of furnace wall steel plate (12).
5. double heat storage type heating-furnace wall construction according to claim 1 and 2 is characterized in that: described anchored brick (10) is connected with furnace wall steel plate (12) by metal anchoring hook (11).
6. double heat storage type heating-furnace wall construction according to claim 1 and 2, it is characterized in that: described anchored brick (10) is circular cross-section anchored brick or square-section anchored brick.
Priority Applications (1)
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CN 201220653608 CN202938642U (en) | 2012-11-30 | 2012-11-30 | Double heat storage heating furnace wall structure |
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CN 201220653608 CN202938642U (en) | 2012-11-30 | 2012-11-30 | Double heat storage heating furnace wall structure |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103759538A (en) * | 2014-01-20 | 2014-04-30 | 中国十九冶集团有限公司 | Heating furnace burner block replacing method capable of reserving furnace top |
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2012
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103759538A (en) * | 2014-01-20 | 2014-04-30 | 中国十九冶集团有限公司 | Heating furnace burner block replacing method capable of reserving furnace top |
CN103759538B (en) * | 2014-01-20 | 2015-06-10 | 中国十九冶集团有限公司 | Heating furnace burner block replacing method capable of reserving furnace top |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130515 Termination date: 20171130 |