CN202927849U - Organic waste gas purification and combustion device for epoxy resin production line - Google Patents

Organic waste gas purification and combustion device for epoxy resin production line Download PDF

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CN202927849U
CN202927849U CN 201220626350 CN201220626350U CN202927849U CN 202927849 U CN202927849 U CN 202927849U CN 201220626350 CN201220626350 CN 201220626350 CN 201220626350 U CN201220626350 U CN 201220626350U CN 202927849 U CN202927849 U CN 202927849U
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chamber
combustion chamber
heat exchange
purification
combustion
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张有贤
姜安
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Lanzhou University
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Lanzhou University
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Abstract

本实用新型涉及一种用于环氧树脂生产线中的有机废气净化燃烧装置,其特征在于:净化换热室上方设有废气排放口,其前、后端均设置出气均压室,气均压室前连通进气管口,净化换热室内设置双层金属过滤网和气流通道,气流通道外围布有蓄热块,蓄热块固定安放在活动框架和用于支撑活动框架的固定支架上,换热室和燃烧室通过管道连通,燃烧室内设有燃料喷嘴,燃烧室后端管道设有紧急放空阀,金属过滤网下方设置出灰口,净化换热室和燃烧室内安装第一测温计和第二测温计。本实用新型充分利用了反应产生的热量对废气加热,节省了能源,并且实现净化、换热和燃烧一体化,具有结构简单,布置方便,占用空间小等优点。

The utility model relates to an organic waste gas purification combustion device used in an epoxy resin production line. The front of the room is connected to the inlet pipe, and the double-layer metal filter screen and air flow channel are set in the purification heat exchange room. The heat storage block is arranged on the periphery of the air flow channel. The heat storage block is fixed on the movable frame and the fixed bracket used to support the movable frame. The hot chamber and the combustion chamber are connected by pipes, the combustion chamber is equipped with fuel nozzles, the rear end of the combustion chamber is equipped with an emergency vent valve, the ash outlet is set under the metal filter net, and the first temperature measuring instrument and Second thermometer. The utility model makes full use of the heat generated by the reaction to heat the exhaust gas, saves energy, and realizes the integration of purification, heat exchange and combustion, and has the advantages of simple structure, convenient arrangement, and small occupied space.

Description

一种用于环氧树脂生产线中的有机废气净化燃烧装置An organic waste gas purification and combustion device used in an epoxy resin production line

技术领域 technical field

本实用新型涉及一种换热式废气净化燃烧装置,主要用于净化处理环氧树脂生产过程中产生的高浓度工业有机废气。  The utility model relates to a heat exchange type waste gas purification combustion device, which is mainly used for purifying and treating high-concentration industrial organic waste gas produced in the production process of epoxy resin. the

背景技术 Background technique

现有挥发性有机废气的处理多采用燃烧法,在高温下(1100℃以上)将废气中所含的挥发性有机物经过高温的作用与空气中的氧反应,生成二氧化碳和水,其主要反应设备是燃烧反应器。蓄热燃烧反应器是处理可燃废气的高效节能反应器。现有技术的蓄热燃烧反应器大多采用两床蓄热室结构,是最简单的蓄热燃烧反应系统。两床蓄热室结构将由燃烧室出来的高温气体热量蓄留,并预热进入蓄热床的有机废气,采用陶瓷蓄热材料吸收、释放热量,实现了极限余热回收,热回收效率可达到95%以上,废气去除率达到99%以上,解决了能耗高的问题,有效地保护环境。但由于进入蓄热燃烧反应器的有机废气必须经过除尘等预处理,布置复杂,占地面积较大,对于处理中小气量的有机废气流程过于复杂;同时,在处理有机废气时蓄热燃烧反应器的蓄热室会残存一部分未处理的废气,在废气排放时会带入环境中,造成环境的污染。  The existing volatile organic waste gas treatment mostly adopts the combustion method. At high temperature (above 1100°C), the volatile organic compounds contained in the waste gas react with oxygen in the air through high temperature to generate carbon dioxide and water. The main reaction equipment is a combustion reactor. The regenerative combustion reactor is a high-efficiency and energy-saving reactor for treating combustible waste gas. Most of the regenerative combustion reactors in the prior art adopt a two-bed regenerator structure, which is the simplest regenerative combustion reaction system. The two-bed regenerator structure stores the heat of the high-temperature gas coming out of the combustion chamber, and preheats the organic waste gas entering the regenerator bed. Ceramic heat storage materials are used to absorb and release heat, realizing the ultimate waste heat recovery, and the heat recovery efficiency can reach 95% % or more, the exhaust gas removal rate reaches more than 99%, which solves the problem of high energy consumption and effectively protects the environment. However, since the organic waste gas entering the regenerative combustion reactor must undergo pretreatment such as dust removal, the arrangement is complicated and the floor area is large, which is too complicated for the treatment of small and medium-sized organic waste gases; at the same time, the regenerative combustion reactor A part of the untreated waste gas will remain in the regenerator, which will be brought into the environment when the waste gas is discharged, causing environmental pollution. the

发明内容 Contents of the invention

    为克服现有技术的上述缺陷,本实用新型提供了一种用于环氧树脂生产线中的有机废气净化燃烧装置,用于净化处理环氧树脂生产过程中产生的高浓度工业有机废气。  In order to overcome the above-mentioned defects of the prior art, the utility model provides an organic waste gas purification and combustion device used in the epoxy resin production line, which is used to purify and treat high-concentration industrial organic waste gas generated during the production process of epoxy resin. the

本实用新型的目的是通过以下技术方案来实现:  The purpose of this utility model is to realize through the following technical solutions:

一种用于环氧树脂生产线中的有机废气净化燃烧装置,是由进气管口、净化换热室、金属过滤网、出灰口、蓄热块、气流通道、废气排放口、废气通道、燃料喷嘴、燃烧室、第一测温计和第二测温计组成。净化换热室上方设有废气排放口,其前、后端均设置出气均压室,均压室前连通进气管口,净化换热室内设置双层金属过滤网和气流通道,气流通道外围布有蓄热块,蓄热块固定安放在活动框架和用于支撑活动框架的固定支架上,换热室和燃烧室通过管道连通,燃烧室内设有燃料喷嘴,燃烧室后端管道设有紧急放空阀,金属过滤网下方设置出灰口,出灰口通过废气通道与管道连接,净化换热室和燃烧室内安装第一测温计和第二测温计。 An organic waste gas purification combustion device used in an epoxy resin production line, which is composed of an air intake nozzle, a purification heat exchange chamber, a metal filter screen, an ash outlet, a heat storage block, an air flow channel, an exhaust gas discharge port, an exhaust gas channel, a fuel It consists of a nozzle, a combustion chamber, a first thermometer and a second thermometer. There is a waste gas discharge port on the top of the purification heat exchange chamber, and the air outlet pressure equalization chamber is installed at the front and rear ends. There is a heat storage block, which is fixed on the movable frame and the fixed bracket used to support the movable frame. The heat exchange chamber and the combustion chamber are connected through pipelines. There are fuel nozzles in the combustion chamber, and emergency venting is provided in the pipeline at the rear end of the combustion chamber. The valve and the ash outlet are set under the metal filter net, and the ash outlet is connected to the pipeline through the exhaust gas channel, and the first thermometer and the second thermometer are installed in the purification heat exchange chamber and the combustion chamber.

本实用新型工作原理和有益效果:  Working principle and beneficial effects of the utility model:

1、本实用新型净化换热室内设置双层金属过滤网,对环氧树脂生产线产生的有机废气进行预处理;燃烧室与净化换热室相连,换热后的有机废气直接进入燃烧室与燃料混合燃烧,燃烧后的废气为二氧化碳和水蒸气;燃烧室处理后的高温废气送至净化换热室进行热交换后,然后通过废气通道排放,处理后污染物的排放达标,保护环境,符合国家减污排放政策; 1. The purification heat exchange chamber of the utility model is equipped with a double-layer metal filter screen to pretreat the organic waste gas generated by the epoxy resin production line; the combustion chamber is connected with the purification heat exchange chamber, and the organic waste gas after heat exchange directly enters the combustion chamber and fuel Mixed combustion, the exhaust gas after combustion is carbon dioxide and water vapor; the high-temperature exhaust gas treated by the combustion chamber is sent to the purification heat exchange room for heat exchange, and then discharged through the exhaust gas channel. Pollution reduction policies;

2、本实用新型充分利用了反应产生的热量对废气加热,节省了能源,并且实现净化、换热和燃烧一体化,具有结构简单,布置方便,占用空间小等优点。 2. The utility model makes full use of the heat generated by the reaction to heat the exhaust gas, saves energy, and realizes the integration of purification, heat exchange and combustion. It has the advantages of simple structure, convenient layout, and small occupied space.

附图说明:Description of drawings:

图1为本实用新型结构示意图。 Fig. 1 is the structural representation of the utility model.

具体实施方式 Detailed ways

如图1所示,一种用于环氧树脂生产线中的有机废气净化燃烧装置,是由进气管口1、净化换热室2、金属过滤网3、出灰口4、蓄热块5、气流通道7、废气排放口8、废气通道9、燃料喷嘴10、第一测温计6和第二测温计11、燃烧室12组成。净化换热室2上方设有废气排放口8,其前、后端均设置出气均压室,均压室前连通进气管口1,净化换热室2设置双层金属过滤网3和气流通道7,气流通道7为9个与净化换热室2轴线平行的圆管,圆管分为三层,每层由三个相同管径的气流通道组成,气流通道7第一层和第二层管径为10mm,考虑远离气流中心阻力较大以及下层蓄热效果较好,第三层管径12 mm,气流通道7外围布有四层蓄热块5。蓄热块5为高蓄热性能的陶瓷蓄体,让有机废气和燃烧后高温废气间接接触换热。蓄热块5固定安放在活动框架和用于支撑活动框架的固定支架上,更换时只要抽出相应的框架即可。净化换热室2燃烧室12位于同一轴线,换热室2和燃烧室12通过管道连通,燃烧室12内设有燃料喷嘴10,燃料喷嘴10喷出的有机废气直接进入燃烧室12与燃料混合燃烧。燃烧室后端管道设有紧急放空阀14,用于控制出气均压室的温度。金属过滤网3下方设置出灰口4,出灰口4通过废气通道9与管道13连接,净化换热室和燃烧室内均安装第一测温计6和第二测温计11,用于控制换热室和燃烧室的温度。  As shown in Figure 1, an organic waste gas purification and combustion device used in an epoxy resin production line is composed of an inlet pipe port 1, a purification heat exchange chamber 2, a metal filter screen 3, an ash outlet 4, a heat storage block 5, The gas flow channel 7 , the exhaust gas discharge port 8 , the exhaust gas channel 9 , the fuel nozzle 10 , the first temperature gauge 6 and the second temperature gauge 11 , and the combustion chamber 12 are composed. There is a waste gas discharge port 8 on the top of the purification heat exchange chamber 2, the front and rear ends of which are equipped with an outlet pressure equalization chamber, the front of the pressure equalization chamber is connected to the inlet pipe port 1, and the purification heat exchange chamber 2 is provided with a double-layer metal filter screen 3 and an air flow channel 7. The airflow channel 7 is 9 circular tubes parallel to the axis of the purification heat exchange chamber 2. The circular tubes are divided into three layers, and each layer is composed of three airflow channels with the same diameter. The first layer and the second layer of the airflow channel 7 The pipe diameter is 10mm. Considering the greater resistance away from the center of the airflow and the better heat storage effect of the lower layer, the pipe diameter of the third layer is 12mm, and four layers of heat storage blocks 5 are arranged on the periphery of the airflow channel 7. The heat storage block 5 is a ceramic storage body with high heat storage performance, which allows the organic waste gas and the high-temperature waste gas after combustion to contact and exchange heat indirectly. The heat storage block 5 is fixedly placed on the movable frame and the fixed support for supporting the movable frame, and only needs to take out the corresponding frame when replacing. The purification heat exchange chamber 2 and the combustion chamber 12 are located on the same axis. The heat exchange chamber 2 and the combustion chamber 12 are connected by pipes. The combustion chamber 12 is equipped with a fuel nozzle 10. The organic waste gas sprayed out by the fuel nozzle 10 directly enters the combustion chamber 12 to mix with fuel. combustion. The rear end pipeline of the combustion chamber is provided with an emergency vent valve 14 for controlling the temperature of the outlet air equalization chamber. The ash outlet 4 is arranged below the metal filter screen 3, and the ash outlet 4 is connected to the pipeline 13 through the waste gas channel 9, and the first thermometer 6 and the second thermometer 11 are installed in the purification heat exchange chamber and the combustion chamber for controlling The temperature of the heat exchange chamber and the combustion chamber. the

环氧树脂生产线产生的有机废气进入净化换热室2的均压室,然后气流均匀的通过双层金属过滤网3,经过过滤后进入换热室与蓄热体5换热后进入燃烧室12与燃料混合燃烧后通过管道送至换热室蓄热后排放,燃烧后的废气为二氧化碳和水,将燃烧室12处理后的高温废气送至净化换热室2进行热交换后通过废气通道9与管道13排放。  The organic waste gas generated by the epoxy resin production line enters the pressure equalization chamber of the purification heat exchange chamber 2, and then the air flow evenly passes through the double-layer metal filter screen 3, and enters the heat exchange chamber after being filtered, exchanges heat with the heat storage body 5, and then enters the combustion chamber 12 After being mixed with fuel and combusted, it is sent to the heat exchange chamber through pipelines for heat storage and then discharged. The exhaust gas after combustion is carbon dioxide and water. The high-temperature exhaust gas treated in the combustion chamber 12 is sent to the purification heat exchange chamber 2 for heat exchange and then passes through the exhaust gas channel 9 and pipe 13 discharge. the

Claims (1)

1.一种用于环氧树脂生产线中的有机废气净化燃烧装置,由进气管口(1)、净化换热室(2)、金属过滤网(3)、出灰口(4)、蓄热块(5)、气流通道(7)、废气排放口(8)、废气通道(9)、燃料喷嘴(10)、燃烧室(12)、第一测温计(6)和第二测温计(11)组成,净化换热室(2)上方设有废气排放口(8),其前、后端均设置出气均压室,均压室前连通进气管口(1),净化换热室(2)内设置双层金属过滤网(3)和气流通道(7),气流通道(7)外围布有蓄热块(5),蓄热块(5)固定安放在活动框架和用于支撑活动框架的固定支架上,换热室(2)和燃烧室(12)通过管道连通,燃烧室(12)内设有燃料喷嘴(10),燃烧室(12)后端管道设有紧急放空阀(14),金属过滤网(3)下方设置出灰口(4),出灰口(4)通过废气通道(9)与管道(13)连接,净化换热室(2)和燃烧室(12)内安装第一测温计(6)和第二测温计(11)。 1. An organic waste gas purification combustion device used in an epoxy resin production line, which consists of an inlet pipe (1), a purification heat exchange chamber (2), a metal filter (3), an ash outlet (4), a heat storage Block (5), air flow channel (7), exhaust gas discharge port (8), exhaust gas channel (9), fuel nozzle (10), combustion chamber (12), first thermometer (6) and second thermometer (11) is composed of a waste gas discharge port (8) above the purification heat exchange chamber (2), and an air outlet pressure equalization chamber is installed at the front and rear ends of the pressure equalization chamber. (2) A double-layer metal filter screen (3) and an airflow channel (7) are arranged inside, and the heat storage block (5) is arranged on the periphery of the airflow channel (7), and the heat storage block (5) is fixedly placed on the movable frame and used for supporting On the fixed bracket of the movable frame, the heat exchange chamber (2) and the combustion chamber (12) are connected through pipelines, the combustion chamber (12) is provided with a fuel nozzle (10), and the rear end pipeline of the combustion chamber (12) is provided with an emergency vent valve (14), the ash outlet (4) is set under the metal filter screen (3), and the ash outlet (4) is connected to the pipeline (13) through the exhaust gas channel (9), purifying the heat exchange chamber (2) and the combustion chamber (12 ) to install the first thermometer (6) and the second thermometer (11).
CN 201220626350 2012-11-23 2012-11-23 Organic waste gas purification and combustion device for epoxy resin production line Expired - Fee Related CN202927849U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104110688A (en) * 2014-07-08 2014-10-22 安徽福斯特汽车部件有限公司 Water heating furnace utilizing waste gas incineration
CN107825615A (en) * 2017-11-18 2018-03-23 陈潇曼 Epoxy resin pre-processing device is used in a kind of LED manufacture
CN109268850A (en) * 2018-10-30 2019-01-25 湖南金炉科技股份有限公司 A kind of emission-control equipment and the heat treatment kiln with the emission-control equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104110688A (en) * 2014-07-08 2014-10-22 安徽福斯特汽车部件有限公司 Water heating furnace utilizing waste gas incineration
CN104110688B (en) * 2014-07-08 2016-08-31 安徽福斯特汽车部件有限公司 Burned waste gas water heater
CN107825615A (en) * 2017-11-18 2018-03-23 陈潇曼 Epoxy resin pre-processing device is used in a kind of LED manufacture
CN109268850A (en) * 2018-10-30 2019-01-25 湖南金炉科技股份有限公司 A kind of emission-control equipment and the heat treatment kiln with the emission-control equipment

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Granted publication date: 20130508

Termination date: 20161123