CN202925068U - Large-diameter flange thermal treatment equipment - Google Patents
Large-diameter flange thermal treatment equipment Download PDFInfo
- Publication number
- CN202925068U CN202925068U CN 201220636140 CN201220636140U CN202925068U CN 202925068 U CN202925068 U CN 202925068U CN 201220636140 CN201220636140 CN 201220636140 CN 201220636140 U CN201220636140 U CN 201220636140U CN 202925068 U CN202925068 U CN 202925068U
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- Prior art keywords
- diameter flange
- pipeline
- height
- pressure pump
- supervisor
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- Expired - Lifetime
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Abstract
The utility model discloses large-diameter flange thermal treatment equipment. The large-diameter flange thermal treatment equipment comprises a rotating mechanism, a cooling mechanism, a cooling mechanism moving device and an electrical control system, wherein the rotating mechanism consists of a workbench, a main shaft and a rotating base, the cooling mechanism consists of a spraying mechanism and a high-pressure pump water supply mechanism, the upper part of the spraying mechanism is connected with the high-pressure pump water supply mechanism, and the lower part of the spraying mechanism is matched with the workbench. A large-diameter flange is arranged on a rotating platform to be evenly sprayed and fast cooled through air cooling, so that not only can the problem that the large-diameter high-temperature flange is not easy to operate be solved, but also the required temperature reduction speed of the flange can be achieved, the toughness of the large-diameter flange can be satisfied by the needed party, the production efficiency can be improved, and the resource cost can be saved.
Description
Technical field
The utility model relates to flange thermal treatment and material heat treatment field, is specifically related to a kind of height-diameter flange equipment for Heating Processing.
Background technology
In the material heat treatment field, in the situation that normal temperature is air-cooled, the toughness of material can't reach demanding party's requirement, could realize when only the temperature drop speed when making temperature drop to 600 ℃ from 900 ℃ reaches certain value.How at high temperature controlling expeditiously temperature drop speed, to reach desirable value be a prior art unsolved problem all the time, particularly for Big Diameter Flange, how to make the toughness of Big Diameter Flange reach demanding party's requirement, become the current technical problem that needs to be resolved hurrily.
The utility model content
For addressing the above problem, the utility model provides a kind of height-diameter flange equipment for Heating Processing, and this device structure is reasonable, and is easy to use, and high efficiency can be improved the quality of products greatly.
The utility model is by the following technical solutions:
A kind of height-diameter flange equipment for Heating Processing, comprise worktable, cooling mechanism, cooling mechanism running gear, described cooling mechanism comprises high-pressure pump water feeding machine structure and humidifier, described humidifier top is connected with high-pressure pump water feeding machine structure, the uniform nozzle in bottom, this humidifier coordinates with described worktable, the height-diameter flange on worktable is evenly sprayed lower the temperature.
Further, described cooling mechanism running gear is lifting mechanism, and this lifting mechanism comprises gate-type steel structure frame, electric block and suspension hook, and described electric block is fixed on the gate-type steel structure frame, and is connected with humidifier by suspension hook.
Further, described humidifier comprises umbrella frame shape pipeline, and this umbrella frame shape pipeline comprises supervisor, tubular axis and some arms, short tube, described supervisor, tubular axis, arm and short tube link, wherein, described tubular axis is arranged on the supervisor bottom, and described arm homogeneous radiation centered by supervisor distributes; Each arm is the some short tubes of UNICOM laterally inwardly, described supervisor upper end is connected with high-pressure pump water feeding machine structure, the tube wall of described supervisor's upper end and the tube wall of tubular axis, arm, the tube wall of short tube all connect the solid conical nozzle, so that the high-temperature flange that umbrella frame shape pipeline will cover within it makes its cooling by spraying.
Further, described high-pressure pump water feeding machine structure comprises high-pressure pump, unloading valve and pipeline, and described pipeline is connected with the supervisor of umbrella frame shape pipeline.High-pressure pump guarantees can offer humidifier capacity high pressure water when work, and through general solid conical nozzle, water is sprayed.
The utility model also comprises fixedly cooling mechanism, this mechanism is Blast mechanism, comprise gas blower and pipeline, this pipeline one end is connected with gas blower, the other end be arranged in the below of rotating mechanism and with pipeline opening towards worktable, when the equipment work, guide wind into top, high temperature water smoke is blown out the flange endoporus.
Further, described worktable is provided with rotating base, and the main shaft of this rotating base makes worktable drive high-temperature flange and at the uniform velocity rotates by sprocket wheel and speed reducer drive, in order to accept the even spray of humidifier, thereby reaches better fast cooling effect.
The utility model also comprises electrical control system, described electrical control system comprises programmable logic controller PLC, telemanipulator, this telemanipulator coordinates with the cooling mechanism running gear, described telemanipulator sends the instruction signal control PLC, and controlling humidifier by the cooling mechanism running gear can evenly spray the high-temperature flange on worktable.
Further, described electrical control system also comprises temperature controlling system, and this temperature controlling system is provided with infrared thermometer.Described infrared thermometer detects the temperature of high-temperature flange constantly, controls cooling mechanism by programmable logic controller PLC.
The utlity model has following advantage:
1) the utility model is placed on the even injection of accepting the umbrella cooling mechanism on rotation platform, air-cooled rapid cooling with the major diameter high-temperature flange, both solved the not easy-operating problem of major diameter high-temperature flange, reach again the temperature drop speed that flange material requires, thereby the toughness that makes Big Diameter Flange reaches demanding party's requirement, effectively enhance productivity, the saving resource cost.
2) electric control system controls high-pressure pump water feeding machine structure of the present utility model and humidifier, accurate indication through infrared thermometer, control the temperature drop speed of major diameter high-temperature flange by controlling water spray, can guarantee effectively that the close coordination between each mechanism coordinates, energy-efficient.
3) the utility model is by lifting mechanism and electrical control system, but the teletype control humidifier makes it accurately closely near high-temperature flange, ensures production safety.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Embodiment
Below in conjunction with accompanying drawing, the utility model is elaborated:
Embodiment
As shown in Figure 1, the utility model comprises lifting mechanism 1, rotating mechanism 3, humidifier 2, Blast mechanism 4, high-pressure pump water feeding machine structure 5 and electrical control system.Described electrical control system comprises programmable logic controller PLC, telemanipulator, infrared thermometer.
Described lifting mechanism 1 comprises gate-type steel structure frame 11, electric block 12 and suspension hook 13, and described electric block 12 is fixed on gate-type steel structure frame 11, and is connected with humidifier 2 by suspension hook 13.
Described rotating mechanism 3 comprises worktable 31, main shaft, rotating base, sprocket wheel and step-down gear, and main shaft is by sprocket wheel and speed reducer drive.Described high-pressure pump water feeding machine structure 5 comprises industrial high-pressure pump, unloading valve and pipeline, and described pipeline is connected with the upper end of humidifier 2.
Described humidifier 2 is cage modle, becomes 90 degree, uniform welding at an end of main steel pipe 22 by 12 Zhi Gangguan 21 through simmering and bending, consists of umbrella frame shape pipeline, this main steel pipe 22 two ends flange shutoff, and the upper end is connected with the pipeline of high-pressure pump water feeding machine structure 5; The lower end connects a steel shaft 24 in the interior weld all around of umbrella frame shape pipeline, the flange shutoff of the lower end of steel shaft 24, and the flange welding of upper end and main steel pipe 22 is together; Some short tubes 23 that Zhi Gangguan 21 welding communicates, described short tube 23 on Zhi Gangguan 21 just as sawtooth, and relative with high-temperature flange on being placed on worktable 31, can spray high-temperature flange from the side, so, the top of high-temperature flange and border all can be sprayed; Several tube stubs of uniform welding on 12 Zhi Gangguan 21 and steel shaft 24, and general solid conical nozzle is tightened in together, consist of humidifier.This humidifier can be accepted evenly to spray to high-temperature flange on worktable from the high pressure water of high-pressure pump and with it.
Described Blast mechanism 4 comprises gas blower and pipeline, this pipeline one end is connected with gas blower, the other end be arranged in the below of rotating mechanism and with pipeline opening towards the top, worktable is hollow out, water smoke can be blown out the flange endoporus, so, the bottom of high-temperature flange also can by wind cooling temperature lowering, blow out the flange endoporus with high temperature water smoke.
during work, first high-temperature flange 6 is placed on worktable 31, start rotating mechanism 3, by programmable logic controller PLC and telemanipulator, cage modle humidifier 2 is gone downwards to suitable position, start simultaneously high-pressure pump water feeding machine structure 5 and send water and Blast mechanism 4 air blast, in uniform rotation, heat is taken away in the water smoke gasification, the steam of flange endoporus is bloated by the high speed winds of following Blast mechanism 4, because aqueous vapor speed is fast, thermal capacitance is large, very fast temperature with flange is reduced to required value, for measuring temperature, control temperature according to infrared thermometer, when temperature reaches required value, stop supplying water, and continuation air blast certain hour, and then naturally cooling.
Above demonstration and described ultimate principle of the present utility model and principal character and advantage of the present utility model.The technician of the industry should understand; the utility model is not restricted to the described embodiments; that describes in above-described embodiment and specification sheets just illustrates principle of the present utility model; under the prerequisite that does not break away from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall in claimed the utility model scope.
Claims (8)
1. height-diameter flange equipment for Heating Processing, it is characterized in that, comprise worktable, cooling mechanism, cooling mechanism running gear, described cooling mechanism comprises high-pressure pump water feeding machine structure and humidifier, described humidifier top is connected with high-pressure pump water feeding machine structure, the uniform nozzle in bottom.
2. height-diameter flange equipment for Heating Processing according to claim 1, it is characterized in that, described cooling mechanism running gear is lifting mechanism, this lifting mechanism comprises gate-type steel structure frame, electric block and suspension hook, described electric block is fixed on the gate-type steel structure frame, and is connected with humidifier by suspension hook.
3. height-diameter flange equipment for Heating Processing according to claim 1, it is characterized in that, described humidifier comprises umbrella frame shape pipeline, this umbrella frame shape pipeline comprises supervisor, tubular axis and some arms, short tube, described supervisor, tubular axis, arm and short tube link, wherein, described tubular axis is arranged on the supervisor bottom, and described arm homogeneous radiation centered by supervisor distributes; Each arm is the some short tubes of UNICOM laterally inwardly, and described supervisor upper end is connected with high-pressure pump water feeding machine structure, and the tube wall of described supervisor's upper end and the tube wall of tubular axis, arm, the tube wall of short tube all connect the solid conical nozzle.
4. height-diameter flange equipment for Heating Processing according to claim 3, is characterized in that, described high-pressure pump water feeding machine structure comprises high-pressure pump, unloading valve and pipeline, and described pipeline is connected with the supervisor of umbrella frame shape pipeline.
5. height-diameter flange equipment for Heating Processing according to claim 1, is characterized in that, also comprises fixedly cooling mechanism, this mechanism is Blast mechanism, comprise gas blower and pipeline, this pipeline one end is connected with gas blower, the other end be arranged in the below of rotating mechanism and with pipeline opening towards worktable.
6. height-diameter flange equipment for Heating Processing according to claim 1, is characterized in that, described worktable is provided with rotating base, and the main shaft of this rotating base is by sprocket wheel and speed reducer drive.
7. height-diameter flange equipment for Heating Processing according to claim 1, is characterized in that, also comprises electrical control system, and described electrical control system comprises programmable logic controller PLC, telemanipulator, and this telemanipulator coordinates with the cooling mechanism running gear.
8. height-diameter flange equipment for Heating Processing according to claim 7, is characterized in that, described electrical control system also comprises temperature controlling system, and this temperature controlling system is provided with infrared thermometer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220636140 CN202925068U (en) | 2012-11-27 | 2012-11-27 | Large-diameter flange thermal treatment equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220636140 CN202925068U (en) | 2012-11-27 | 2012-11-27 | Large-diameter flange thermal treatment equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202925068U true CN202925068U (en) | 2013-05-08 |
Family
ID=48215051
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220636140 Expired - Lifetime CN202925068U (en) | 2012-11-27 | 2012-11-27 | Large-diameter flange thermal treatment equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202925068U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102925643A (en) * | 2012-11-27 | 2013-02-13 | 青岛武晓集团股份有限公司 | Heat treatment device for large-diameter flanges |
| CN115074498A (en) * | 2022-05-25 | 2022-09-20 | 北京机电研究所有限公司 | Air cooling system for improving quenching uniformity of vertical vacuum high-pressure gas quenching furnace |
-
2012
- 2012-11-27 CN CN 201220636140 patent/CN202925068U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102925643A (en) * | 2012-11-27 | 2013-02-13 | 青岛武晓集团股份有限公司 | Heat treatment device for large-diameter flanges |
| CN102925643B (en) * | 2012-11-27 | 2014-11-12 | 青岛武晓集团股份有限公司 | Heat treatment device for large-diameter flanges |
| CN115074498A (en) * | 2022-05-25 | 2022-09-20 | 北京机电研究所有限公司 | Air cooling system for improving quenching uniformity of vertical vacuum high-pressure gas quenching furnace |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130508 |
|
| CX01 | Expiry of patent term |