A kind of anti-precipitation coating machine and a kind of flow coat system
Technical field
The utility model relates to a kind of flow coat equipment, and particularly a kind of coating machine of Flow Coating, the utility model also relate to a kind of flow coat system.
Background technology
Initial coating machine is all open type, coating is positioned at unlimited charging basket, spray gun is inserted in charging basket directly spray, although this coating machine arranges simply, but, because coating machine opens wide, for the coating that contains a large amount of harmful or inflammable and explosive chemical substance, it is dangerous that the flush coater of open type has increased construction undoubtedly, also easily destroys construction environment.
For fear of the defects of open type coating machine, closed coating machine arises at the historic moment.Chinese patent literature CN2095713U discloses a kind of pot type spraying machine, mainly consisted of by walking chassis and the spray gun that is arranged on the container tank on chassis and sprays coating, sealed tank cap at the top of container tank, cover is provided with the annexes such as air inlet pipe, air bleeding valve charging door and agitating device, the bottom of container tank is taper configurations and with through hole, this through hole and drainage conduit are connected as a single entity, and coating and chemicals are equipped with in the inside of tank body.When work, first the seal cover of charging aperture is upwards mentioned, then by feed pipe, compressed air is injected in tank, utilize air pressure that clout is discharged in the drainage conduit of container tank, then by the discharge flexible pipe, coating is delivered to spray gun, then the compressed air by the air hose feed spray gun dispels coating or atomizes and spray in facing basic unit.Generally, when utilizing this pot type spraying machine, cover and container tank are tightly connected, and only have charging aperture to open wide under off working state, and therefore, this kind flush coater is with respect to the flush coater of complete open type, and the construction when having reduced operation is dangerous.
But also there is following defective in use in this flush coater:
The first, adopt the hand crank that the coating that is positioned at tank is stirred, manual operations, comparatively inconvenience;
The second, because coating is fluidised form, the coating that sprays in facing basic unit easily refluxed before solidifying, but there is not reclaimer in this flush coater, causes on the one hand the waste of coating, has caused on the other hand the pollution to environment yet;
In order to solve the problems of the technologies described above, Chinese patent literature CN201949987U discloses a kind of casting mould flow coater, this flow coater also adopts the tank body of a sealing to come splendid attire coating, and replaces the hand crank to drive the shaft rotation by lubricating oil pump, has solved the inconvenience of hand crank rotation; Simultaneously, this flow coater has increased the reclaimer of accumulator tank as backflow coating, has avoided the waste of backflow coating and for the pollution of environment.
But in above-mentioned prior art, also there is following technical problem simultaneously in disclosed coating machine:
In whole coating procedure, in tank, coating can not carry out self circulating, very easily produce precipitation, in order to prevent the precipitation of coating, need constantly to adopt lubricating oil pump to drive shaft coating in tank is stirred, yet long-time stirring will make the coating in tank constantly heat up, for the coating that contains the flammable and explosive substance such as methyl alcohol, in tank, temperature raises will be very easy to cause and catches fire or the accident such as blast.
Therefore, coating machine of the prior art can't satisfy the defective that prevents the coating precipitation and avoid temperature rising in tank simultaneously.
The utility model content
The technical problems to be solved in the utility model is: provide a kind of and can prevent that the coating precipitation from can prevent again the coating machine that coating heats up, and also provides a kind of flow coat system that adopts aforesaid coating machine.
In order to solve the problems of the technologies described above, the utility model coating machine comprises sealed shell of tank, flow coating device and pumping installations, flow coating device connects by feeding device with pumping installations, be connected with reflux between part on described feeding device outside sealed shell of tank and sealed shell of tank, be provided with the valve gear that switches flow direction flow coating device in feeding device or reflux between feeding device and reflux.
Reflux for the ease of controlling, described feeding device is discharge nozzle, described reflux is return duct, described valve gear is be arranged on the opened by pressure check valve on return duct and be arranged on switch valve on discharge nozzle, switch valve at return duct between tie point on discharge nozzle and flow coating device.
Reflux for the ease of controlling, described feeding device is discharge nozzle, described reflux is return duct, described valve gear is the two-bit triplet reversal valve, an outlet of reversal valve connects return duct, another outlet of reversal valve connects flow coating device by discharge nozzle, and the import of reversal valve connects sealed shell of tank by discharge nozzle.
For the coating that makes backflow has mixing effect preferably to the coating in tank, described reflux is return duct, described sealed shell of tank comprises the conical tube of axis horizontally set and is fixed on the end socket at conical tube two ends, return duct tangentially enters sealed shell of tank at the thin end of conical tube along the circumference of conical tube, and the import of pumping installations is positioned at the bottom of the thick end of conical tube.
In order further to prevent precipitation, also include agitating device, described agitating device comprises Pneumatic mixing device and mechanical stirring device, Pneumatic mixing device comprises means of deflation, means of deflation is provided with the venting outlet that is positioned at sealed shell of tank, sealed shell of tank is provided with air outlet structure, mechanical stirring device comprises shaft, be arranged on shaft paddle and drive the drive unit that shaft rotates, paddle is arranged in sealed shell of tank, means of deflation is positioned at the bottom of sealed shell of tank, and paddle is positioned at the top of the means of deflation of Pneumatic mixing device.When mechanical stirring device stirred, coating will form whirlpool, and paddle rotation upper strata formation negative pressure absorbs supernatant liquid downwards; Pore is given liquid power by advertising gas, and flowing liquid encounters chamber wall or container bottom formation stops, upwards upset is flowed, and flow to the upper strata of liquid internal when liquid, due to the negative pressure of blade rotary generation, with the below guiding of liquid to liquid internal, form circulation.
Be positioned at the top of means of deflation due to mechanical stirring device, mechanical stirring device can stir the liquid on upper strata, and the gas that means of deflation is emitted can stir the liquid of moving lower floor, and due to the mobility of liquid, final up and down liquid can mix.Overcome so the scarce limit that can't stir bottom liquid because of the limitation of mechanical stirring device motion, be used in fully the all-pervasive and large characteristics of mechanical agitation stirring intensity of gas, make all liq effectively to be stirred, and gas can also be taken away the heat that mechanical agitation produces, and can prevent that coating from heating up.
In order better to stir subbing, described means of deflation comprises bleeder pipe and snorkel, bleeder pipe is provided with a plurality of air vents down, air vent is described venting outlet, bleeder pipe is arranged in sealed shell of tank, snorkel one end connects bleeder pipe, and the other end of snorkel stretches out sealed shell of tank.
Described sealed shell of tank comprises the conical tube of axis horizontally set and is fixed on the end socket at conical tube two ends, the outgassing direction of the air vent on described bleeder pipe is on the direction parallel with the tangent line of adjacent circumferential on sealed shell of tank, and described shaft vertically arranges.During work, mechanical stirring device stirs on the upper strata, mechanical stirring device makes coating lateral flow substantially, because the air-flow of gas stirring device tangentially enters at the circumference of sealed shell of tank, have after gas enters along the sealing tank skin and do becoming more of circular motion, and be the motion that turns to again from top to bottom, thereby can stir fast that one deck liquid of tank skin, finally make the coating of bottom mutually mix with the coating on upper strata.Take away after gas is discharged and stir the heat that produces, can suppress coating and heat up because stirring.
Be flat at the bottom of the tank of described sealed shell of tank, at the bottom of the tank of the outgassing direction of the air vent on bleeder pipe perpendicular to sealed shell of tank, described shaft vertically arranges, the shaft axis perpendicular to tank at the bottom of.During work, mechanical stirring device stirs on the upper strata, mechanical stirring device makes coating lateral flow substantially, at the bottom of the tank of sealed shell of tank, by the anti-power of work at the bottom of tank, make air-flow substantially backflow straight up again due to the air-flow vertical current of gas stirring device, form the stirring of above-below direction, constantly stir the coating of bottom, subbing has been moved upward form crisscross motion with upper coating, obtained better mixing effect.Take away after gas is discharged and stir the heat that produces, can suppress coating and heat up because stirring.
For simplified structure, reduce costs, described pumping installations and mechanical stirring device are the integral type structure, pumping installations and mechanical stirring device be submerged pump and be fixed on paddle on the submerged pump main shaft, paddle is positioned at the below of the impeller of submerged pump.
The utility model flow coat system comprises above-mentioned any coating machine, and the sealed shell of tank of coating machine is connected with accumulator tank, and accumulator tank is positioned at the top of sealed shell of tank.Then the coating that accumulator tank falls when being used for collecting flow coat send the coating of collecting back to the sealed shell of tank recycling.
The beneficial effects of the utility model are: the utility model is provided with reflux, when flow coating device is not worked, pumping installations can not shut down, pumping installations passes out to the coating of conveying device and gets back to sealed shell of tank through reflux, make coating by in tank outside tank shuttling movement in the tank again, this process can effectively prevent the precipitation of coating, simultaneously, the coating that is back in sealed shell of tank can have an impulsive force to the coating of sealed shell of tank inside, has further prevented the coating precipitation; What is more important is owing to being-circulation of tank outer room that in closed circuit, the outer part of tank has the effect of heat radiation, can prevent effectively that in tank, coating heats up in tank.
Description of drawings
Fig. 1 is the structural representation of the utility model coating machine;
Fig. 2 is A partial enlarged drawing in Fig. 1;
Fig. 3 is part 6 enlarged diagrams in Fig. 1;
Fig. 4 is the structural representation of the utility model flow coat system;
In figure: 1, submerged pump, 1-1, air motor, 1-2, regulator, 1-3, main shaft, 1-4, impeller, 1-5, paddle, 1-6, import, 1-7, outlet, 2, sealed shell of tank, 3, liquid level gauge, 4, drainage conduit, 5, support, 6, means of deflation, 6-1, air vent, 6-2, bleeder pipe, 6-3, snorkel, 7, return duct, 8, the gas outlet, 9, check valve, 10, the flow coat rifle, 11, switch valve, 12, discharge nozzle, 13, filter, 14, accumulator tank.
The specific embodiment
A kind of coating machine as shown in Figure 1 comprises sealed shell of tank 2, flow coating device, pumping installations and reflux, and flow coating device connects by feeding device with pumping installations.Reflux connects conveying device and sealed shell of tank 2.
Flow coating device can be that flow coat rifle 10 or other are used materials device.Feeding device adopts discharge nozzle 12, and reflux adopts return duct 7, and feeding device and reflux also can adopt other to have the structure of conveying function.
Pumping installations adopts submerged pump 1, also can adopt other pump installation.
The present embodiment also is provided with agitating device on the basis of the above, and agitating device comprises Pneumatic mixing device and mechanical stirring device, also can only adopt Pneumatic mixing device.If only consider the purpose of this utility model, agitating device can not arrange yet, and agitating device is set just in order to obtain better effect.
Pneumatic mixing device comprises means of deflation 6, and Pneumatic mixing device can comprise that feeder also can not comprise feeder, when not comprising feeder, need to connect outside feeder during operation, and means of deflation provides source of the gas by feeder.Sealed shell of tank 2 is provided with air outlet structure.
Means of deflation 6 can adopt structure as shown in Figure 3, and means of deflation 6 comprises bleeder pipe 6-2 and snorkel 6-3, and snorkel 6-3 connects feeder and bleeder pipe 6-2, and bleeder pipe 6-2 is provided with a plurality of air vent 6-1.Air outlet structure on sealed shell of tank 2 can be a gas outlet 8, can be also the structure that other can Exhaust Gas.Feeder is to bleeder pipe 6-2 air feed, and by air vent 6-1 venting, gas is the mobile stirring that realizes sealed shell of tank 2 interior coating in coating, and then gas is discharged from air outlet structure, and Exhaust Gas can be taken away the part heat, can prevent the intensification of coating.
as depicted in figs. 1 and 2, pumping installations and mechanical stirring device are the integral type structure, pumping installations and mechanical stirring device are realized by submerged pump 1 and the paddle 1-5 that is fixed on the main shaft 1-3 of submerged pump 1, submerged pump 1 adopts air motor 1-1 to drive, the air inlet pipe of air motor 1-1 is provided with regulator 1-2, the import 1-6 of submerged pump 1, outlet 1-7 and impeller 1-4 are arranged in sealed shell of tank 2, import 1-6 during use, outlet 1-7 and impeller 1-4 are positioned at the below of coating, paddle 1-5 is arranged on the below that main shaft 1-3 went up and be positioned at impeller 1-4, paddle 1-5 is in import 1-6, can make the coating in entering submerged pump 1 be stirred more evenly when stirring like this.Pumping installations and mechanical stirring device are not to adopt integral structure, can respectively establish cover drive unit and a main shaft, and separately setup cost can be higher, therefore, and preferred integral structure.Paddle 1-5 can be the devices such as agitator arm, stirring blade.For wear-resisting, be provided with wearing layer on paddle 1-5.
Churned mechanically advantage is that mixing effect is good, but the heat that mechanical agitation produces can't discharge, coating is heated up, this specific embodiment is combined with mechanical agitation and pneumatic stirring.And can adopt following multiple set-up mode.
Mode one: sealed shell of tank 2 comprises the conical tube of axis horizontally set and is fixed on the end socket at conical tube two ends, air vent 6-1 down, the outgassing direction of air vent 6-1 on bleeder pipe 6-2 is on the direction parallel with the tangent line of adjacent circumferential on sealed shell of tank 2, shaft vertically arranges, be that main shaft 1-3 vertically arranges, paddle 1-5 is positioned at the top of bleeder pipe 6-2.
Mode two: be flat at the bottom of the tank of sealed shell of tank 2, at the bottom of the tank of the outgassing direction of the air vent on bleeder pipe 6-2 perpendicular to sealed shell of tank 2, shaft vertically arranges, and namely main shaft 1-3 vertically arranges, and paddle 1-5 is positioned at the top of bleeder pipe 6-2.
Mode three: the paddle 1-5 of mechanical stirring device is positioned at the top of bleeder pipe 6-2, air vent down, other has no special requirements.
In this specific embodiment, reflux is return duct 7, and return duct 7 is provided with the check valve 9 of opened by pressure, and discharge nozzle 12 is provided with switch valve 11, and switch valve 11 refers to have a class valve of cutoff function.Switch valve 11 on discharge nozzle 12 between tie point and flow coating device, is used for controlling the break-make of the pipeline that leads to flow coating device at return duct 7.Above-mentioned two valves can adopt a two-bit triplet reversal valve to replace.During connection, an outlet of reversal valve connects return duct 7, and another outlet of reversal valve connects flow coating device by discharge nozzle 12, and the import of reversal valve connects sealed shell of tank 2 by discharge nozzle 12.
When sealed shell of tank 2 adopted following structure: sealed shell of tank 2 comprised the conical tube of axis horizontally set and is fixed on the end socket at conical tube two ends, makes the bottom angled of sealed shell of tank 2.Return duct 7 tangentially enters sealed shell of tank 2 at the thin end of conical tube along the circumference of conical tube.Part in pumping installations insert-seal tank body 2 is positioned at the downstream of return duct 7 interface on sealed shell of tank 2.
when flow coating device does not use, switch valve 11 cuts out, submerged pump 1 works on, when the pressure in discharge nozzle 12 reaches certain value, check valve 9 is opened, coating is got back to sealed shell of tank 2, coating tangentially enters sealed shell of tank 2, the gesture of driving of pasting the tank skin circular motion is arranged, and under the effect of the suction of gravity and submerged pump 1, the gesture of driving that moves downward at the bottom of the tank is arranged, finally make the coating of backflow stir the coating that is close to tank skin, and the coating that makes tank skin flows downward and forms more large-area stirring, thereby make coating not only be refluxed, and the coating that refluxes can also open the effect of stirring.Can prevent the coating precipitation.And the reflux cycle pipeline portions is arranged on outside sealed shell of tank 2, can open the effect of distribute heat, can prevent that again coating from heating up.
Sealed shell of tank 2 is arranged on support 5.Sealed shell of tank 2 is provided with liquid level gauge 3, is used for observing liquid level.The bottom of sealed shell of tank 2 is provided with drainage conduit 4, is used for discharging clout.
A kind of flow coat system as shown in Figure 4 comprises the coating machine of stating shown in Figure 1, is connected with accumulator tank 14 in the gas outlet 8 of coating machine, and gas outlet 8 is provided with filter 13, can the coating that reclaim be filtered.This gas outlet 8 had both had the effect of the gas after the discharging Pneumatic mixing device stirs, and the effect of reclaiming waste material is arranged again.Accumulator tank 14 can not be connected to gas outlet 8, separately opens a mouth on can sealed shell of tank 2 to be connected with accumulator tank 14.Accumulator tank 14 is positioned at the top of sealed shell of tank 2, and coating relies on gravity to flow into sealed shell of tank 2.
The course of work of the present embodiment provides flow coat system is:
open air motor 1-1 and feeder, air motor 1-1 drives submerged pump 1 paint pump in sealed shell of tank 2 is delivered in discharge nozzle 12, paddle 1-5 Pneumatic mixing device stirs simultaneously, open switch valve 11, coating enters flow coat rifle 10, flow coat is to object to be coated with from flow coat rifle 10, at this moment, because the pressure in discharge nozzle 12 is less, check valve 9 on return duct 7 can't be opened, coating does not reflux, meanwhile, receive by accumulator tank 14 from the coating of object to be coated with stream last time, and flow back in sealed shell of tank 2 through after the filtration of filter 13, and the waste gas that Pneumatic mixing device produces is 8 discharges from the gas outlet.when needs stop flow coat, switch valve 11 cuts out, at this moment, because submerged pump 1 continues to the interior pumping coating of discharge nozzle 12, pressure in discharge nozzle 12 constantly increases, at this moment, check valve 9 is opened, the coating that is positioned at discharge nozzle 12 enters return duct 7, be back in sealed shell of tank 2 from return duct 7, complete the backflow of coating, in this course, submerged pump 1 does not need to stop, can continue to the interior pumping coating of discharge nozzle 12, and coating is back in sealed shell of tank 2 from return duct 7 after entering into discharge nozzle 12, in fact make the interior coating of sealed shell of tank 2 circulate in discharge nozzle 12 and in return duct 7, this process can effectively prevent the precipitation of coating, what is more important, the circulating reflux effect makes the temperature of the coating in sealed shell of tank 2 greatly reduce.