CN202921083U - Coal water separation system - Google Patents

Coal water separation system Download PDF

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Publication number
CN202921083U
CN202921083U CN 201220643067 CN201220643067U CN202921083U CN 202921083 U CN202921083 U CN 202921083U CN 201220643067 CN201220643067 CN 201220643067 CN 201220643067 U CN201220643067 U CN 201220643067U CN 202921083 U CN202921083 U CN 202921083U
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China
Prior art keywords
coal
water
cyclone
mud
sump
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Expired - Fee Related
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CN 201220643067
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Chinese (zh)
Inventor
赵德山
姜满中
彭贯民
李学伟
景红涛
李晓原
戴强
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HENAN WANHE MACHINERY CO Ltd
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HENAN WANHE MACHINERY CO Ltd
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Abstract

The utility model discloses a coal water separation system which comprises a mud pump, wherein a water inlet pipe of the mud pump is connected with a well bottom sump; a water outlet pipe of the mud pump is connected with a mud adjusting tank; a water outlet pipe of the mud adjusting tank is connected with a slurry pump; a water outlet pipe of the slurry pump is connected with a cyclone; a mud outlet of the cyclone is connected with a vibrating sieve; a clear water outlet of the cyclone is connected with the well bottom sump; the vibrating sieve comprises an oblique back plate for receiving the mud flowing out of the cyclone and a bottom sieve plate arranged below the back plate; and the bottom sieve plate is arranged above the mud adjusting tank. The coal water separation system disclosed by the utility model realizes a stable and reliable working process, avoids the problems of unstable work and low efficiency in the prior art, reduces concentration of coal water in the sump, improves the sump utilization efficiency, prolongs the cleaning period of sump, and enhances the ability of a mine against water disaster; and meanwhile, the system improves the coal water utilization rate, reduces the labor intensity of the coal mine staff, improves the underground operation environment and realizes great economic and social benefits.

Description

Water coal piece-rate system
Technical field
The utility model relates to the underground work technical field, especially a kind of water coal piece-rate system.
Background technology
In mine five the Nature disasters, floods are one of important disasters that threaten mine safety production.The colliery underground gushing water can be swept along a large amount of coals in flow process, form the water coal that contains coal amount 10%~20%, and these water coals have scarcely just entered wellhole through processing.Through long-time alluvial, the sump section will reduce the water coal gradually in sump, and the water-holding capacity of sump will reduce gradually, and along with increasing of silt coal, the part coal that becomes silted up just might be brought into the feed pump water sucking mouth by current, thereby affects mine drainage.Therefore, the coal mine standage must periodic cleaning silt coal.The mine water coal concentration of tiltedly exploitation of bowing is high, and the sump that has just dug clearly becomes silted up again full soon, and the most serious firm clear complete one or two months just become silted up completely again, and the cycle of digging clearly of sump is very short, has seriously affected colliery water resistant calamity ability, directly affects the safety in production in colliery.
Domestic existing moisture content of coal roughly can be divided into two types from system: a class is to utilize vibratory sieve to carry out the water coal to separate, and another kind of is to utilize cyclone to carry out the water coal to separate.The sump water coal piece-rate system (being equipped with the servicing units such as slush pump, slag stock pump, pipeline) of above-mentioned two types was successively used in Zheng's coal Pei Gou of group company colliery, the colliery of accomplishing, superization colliery, but effect is all not obvious.
Vibratory sieve has rotary strainer and line sieve, separation method is that the water coal is directly watered on sieve plate, utilize the vibration of the impact of current and sieve plate that the solid particle of granularity in the water coal greater than the sieve gap sieved out, most coal dust and return again sump less than the particle of sieve gap.This separate mode separates not thorough, and most coal dust has all entered sump with current, has only sieved out the solid particle greater than the sieve gap.In order to sieve out as much as possible pulverized coal particle, usually do the sieve seam very carefully in prior art, the sieve seam is just usually stopped up by fine particle like this, makes the sieve cisco unity malfunction.
Using cyclone Separation of Water coal, is that the water coal is pressed at a high speed cyclone, and the water coal utilizes the difference of coal and water density at the inner high speed vortex that forms of cyclone, and water is separated with coal.Because cyclone inlet water coal concentration is wayward, make corresponding being difficult to of effect of cyclonic separation control, not usually that the separation of water coal is not exactly thoroughly that the cyclone outlet is stopped up by coal dust and can not work.In a word, using cyclone Separation of Water coal, work very unstable, is usually that the working time is long less than the repairing time.
At present domestic also do not have one to overlap desirable water coal piece-rate system.
Summary of the invention
The purpose of this utility model is to provide that a kind of working stability is reliable, the water coal piece-rate system of water coal good separating effect.
For achieving the above object, water coal piece-rate system of the present utility model comprises slush pump, the flow direction along medium, the water inlet pipe of slush pump is connected with wellhole, the outlet pipe of slush pump is connected with the slurry adjustment tank, and the outlet pipe of slurry adjustment tank is connected with the slag stock pump, and the outlet pipe of slag stock pump is connected with cyclone, the mud outlet of cyclone is connected with vibratory sieve, and the clear water output of cyclone is connected with described wellhole; Vibratory sieve comprises the end sieve plate that flows out the angled back panel of mud and be located at the backboard below be used to accepting cyclone; End sieve plate is arranged on the top of described slurry adjustment tank.
Sieve plate place, the described end is provided with for delivery of the top grade rubber conveyer of sieve.
Briefly introduce advantage of the present utility model:
Water coal piece-rate system of the present utility model can be separated the coal in the water coal and water in real time, and isolated coal water content is no more than 10%, directly entrucking transportation, the coal production of raising mine; Isolated " clear water " contains coal quantity not sufficient 2% simultaneously, again flows back to wellhole, discharges through main pump.This system has reduced the concentration of water coal in the sump, has improved the sump utilization ratio, has extended digging the cycle clearly of sump, improve the ability that mine is resisted water disaster, simultaneously, reduced the labour intensity of Coal Mine Staff, improved working environment at coal mines, good economic and social benefit has been arranged.Sieve plate place, the end is provided with for delivery of the top grade rubber conveyer of sieve, and the water content that end sieve plate can be sifted out is no more than 10% coal and transfers out in real time, realizes working continuously and increasing work efficiency.
Description of drawings
Fig. 1 is the structural representation under the utility model duty.
The specific embodiment
As shown in Figure 1, water coal piece-rate system of the present utility model comprises slush pump 2, the flow direction along medium, the water inlet pipe of slush pump 2 is connected with wellhole 1, the outlet pipe of slush pump 2 is connected with slurry adjustment tank 3, and the outlet pipe of slurry adjustment tank 3 is connected with slag stock pump 4, and the outlet pipe of slag stock pump 4 is connected with cyclone 5, the mud outlet 5A of cyclone 5 is connected with vibratory sieve, and the clear water output 5B of cyclone 5 is connected with described wellhole 1; Vibratory sieve comprises be used to the angled back panel 6 of accepting cyclone 5 outflow mud and the end sieve plate 7 that is located at backboard 6 belows; End sieve plate 7 is arranged on the top of described slurry adjustment tank 3.It is the throughput direction of rubber conveyer 8 that sieve plate 7 places, the described end are provided with for delivery of direction shown in arrow in the top grade rubber conveyer 8(Fig. 1 of sieve).
Wherein, described wellhole 1, slush pump 2, slag stock pump 4, slurry adjustment tank 3, cyclone 5 and vibratory sieve etc. are prior art, and figure does not show its detailed construction; The hydrocyclone 5 that cyclone 5 should adopt Malaysian Linatex (anti-nanotesla) company to produce, this cyclone 5 are provided with " fish tail " device made from natural rubber, and this fish tail device is as the outlet of this cyclone 5; After processing through slurry adjustment tank 3, the basicly stable water coal of concentration enters this cyclone 5, after processing through elastomeric " fish tail ", can make the concentration of hydraulic mixture after dehydration constant in 60~70%.
Briefly introduce the course of work of the present utility model:
1. the water coal in wellhole 1 enters slurry adjustment tank 3 by slush pump 2.
2. after the water coal mixes in slurry adjustment tank 3, precipitates, concentration is tending towards evenly, stablizes.The uniform and stable water coal of concentration enters cyclone 5 by slag stock pump 4.
3. the water coal is at the interior rotating separation of cyclone 5, and the water of separating is back to wellhole 1 by cyclone clear water output 5B, and the constant concentration of separating flows on vibratory sieve angled back panel 6 by cyclone mud outlet 5A at 60~70% mud.
4. the vibration of the mud on angled back panel 6 is glided and flow to end sieve plate 7, forms the approximately mud of 100 millimeters of thick layer on end sieve plate 7.The present inventor is called " filter bed " with this layer mud, this filter bed is unprecedented, has the ability that captures very small particle (200 orders are even less), and this ability of filter bed not those skilled in the art recognize that yet, is found first by the present inventor.
" filter bed " vibrates reach on the end of negative angle sieve plate 7, successively." filter bed " inner most moisture are shaken and are flowed in the slurry adjustment tank 3 of vibratory sieve below, and superfine coal dust is taken away by filter bed.Finally, the water content of " filter bed " is no more than 10% and top gradely entrucked and carried away by rubber conveyer 8 as sieve, and the solid particle of (anticipating and namely not caught by filter bed) from vibratory sieve bottom " runing away " and coal dust (this part solid particle and coal dust only account for the seldom part of solid particle and coal dust total amount) enter slurry adjustment tank 3 again, repeat to enter above-mentioned steps 2..Move in circles like this, until the most of solid particle in sump 1 and very fine coal and moisture from, make the water in wellhole 1 become clear.
The above-mentioned course of work is reliable and stable, avoided the problem of job insecurity (separation of water coal is thorough or the blocked situation of separator occurs), inefficiency in the past, reduce the concentration of water coal in sump 1, improved sump 1 utilization ratio, extended digging the cycle clearly of sump 1, improved the ability that mine is resisted water disaster, simultaneously, improve water coal utilization rate, reduced the labour intensity of Coal Mine Staff, improved working environment at coal mines, good economic and social benefit has been arranged.
The research and development explanation:
The utility model forms the thick mud of one deck in the course of the work on sieve plate at the bottom of vibratory sieve 7.The thickness of this layer mud approximately has 100 millimeters, and this is the distinctive media filtration layer of the utility model, and we are referred to as " filter bed ".The section that examines " filter bed " can find, its bottom is larger solid granulates, and from bottom to top granularity reduces gradually, topmost the micaceous fine powder of one deck, this layer fine powder has glossy gloss, is comprised of imperceptible coal dust mud, is exactly the kerosene that we often say.This just shows, distinctive this thick layer of system " filter bed " can capture very small particle (200 orders are even less).
The inventor finds just that by creative work the filter bed on vibratory sieve has this special filtration/capture ability, has enriched the knowledge hierarchy of the art, and then has opened the technological development direction of utilizing this filter bed.
Can the key of water coal piece-rate system of the present utility model normal operation be form " filter bed " on vibratory sieve, and can the concentration that the key that form " filter bed " is slurry reach 60~70% concentration.
The cyclone of anti-nanotesla the 5 bottoms have unique " fish tail " device, supply with the water coal concentration stabilize of the cyclone of anti-nanotesla the 5, can guarantee to be stabilized in 60~70% by the concentration of hydraulic mixture after the cyclone of anti-nanotesla the 5 " fish tail " device.5 of the cyclones that other producer on the market makes are difficult to make concentration of hydraulic mixture to be stabilized in 60~70%.
In order to make the water coal concentration stabilize of supplying with the cyclone of anti-nanotesla the 5, the inventor has adopted the technological means that first makes the water coal mix, precipitate in slurry adjustment tank 3, so just overcome the water coal concentration extremely unsettled defective after mobile slush pump 2 pumpings out in sump 1 in the past, can guarantee the stable normal operation of cyclone 5, guarantee that the concentration stabilize of cyclone 5 outflow slurries 60~70%, creates conditions for forming filter bed.
The vibratory sieve of dehydration use can not be caught granularity less than the particle of 0.3 millimeter in the past, be because water coal concentration is low, can not form filter bed on compass screen surface, only depending on the sieve seam to filter just needs to reduce sieve seam size, sieve seam size is stopped up afterwards less than 0.3 millimeter and is taken place frequently, and causes the result that loses more than gain.Our system because by uniqueness, by the media filtration layer that coal dust forms, i.e. " filter bed " just can catch granularity effectively less than 0.3 millimeter, even micron-sized fine particle under the prerequisite of avoiding stopping up, the water coal is fully filtered.
In addition, the utility model adopts the dynamic circulation dewatering type, is not primary dewatering but the iterative cycles dehydration finally makes water coal in sump 1 " become clear ".Previous System be primary dewatering just everything is just fine, make the possibility that is captured never again after much not having captive pulverized coal particle to escape, thereby reduced the recovery utilization rate of water coal.The dynamic circulation dehydration seems that efficient is low, but it is a dynamic process, as long as still have coal dust in sump 1, system just can work always, and pulverized coal particle just can be quit work immediately by thorough the removing, and therefore, the utility model whole efficiency is still very high.
Test is used
The tiltedly exploitation of bowing is adopted in Zheng's coal group company colliery of accomplishing, and dense from the water coal that working face is discharged, in the past, this mine standage even will dig clearly once sometimes every two or three months in one month, have a strong impact on Safety of Coal Mine Production.Now, accomplished the ore deposit before the water coal enters wellhole, built the preposition sump of the special water coal separation of 200 meters long, new type water coal piece-rate system of the present utility model has been installed on this preposition sump, enter wellhole through system's treated water, on sieve, device is sent by rubber conveyer again.Since this system trial run, system works is stable, and the wellhole cycle of digging clearly extends (not needing half a year at least to dig clearly) greatly, has not only saved a large amount of manpower and materials, has also improved raw coal output, has improved mine water resistant calamity risk ability.

Claims (2)

1. water coal piece-rate system, it is characterized in that: comprise slush pump, the flow direction along medium, the water inlet pipe of slush pump is connected with wellhole, the outlet pipe of slush pump is connected with the slurry adjustment tank, and the outlet pipe of slurry adjustment tank is connected with the slag stock pump, and the outlet pipe of slag stock pump is connected with cyclone, the mud outlet of cyclone is connected with vibratory sieve, and the clear water output of cyclone is connected with described wellhole; Vibratory sieve comprises the end sieve plate that flows out the angled back panel of mud and be located at the backboard below be used to accepting cyclone; End sieve plate is arranged on the top of described slurry adjustment tank.
2. water coal piece-rate system according to claim 1 is characterized in that: sieve plate place, the described end is provided with for delivery of the top grade rubber conveyer of sieve.
CN 201220643067 2012-11-29 2012-11-29 Coal water separation system Expired - Fee Related CN202921083U (en)

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CN 201220643067 CN202921083U (en) 2012-11-29 2012-11-29 Coal water separation system

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Application Number Priority Date Filing Date Title
CN 201220643067 CN202921083U (en) 2012-11-29 2012-11-29 Coal water separation system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102961919A (en) * 2012-11-29 2013-03-13 河南万合机械有限公司 Water-coal separation system
CN108487931A (en) * 2018-04-02 2018-09-04 河南理工大学 A kind of water burst in face short route processing method being applicable in underground fluctuation of concentration

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102961919A (en) * 2012-11-29 2013-03-13 河南万合机械有限公司 Water-coal separation system
CN108487931A (en) * 2018-04-02 2018-09-04 河南理工大学 A kind of water burst in face short route processing method being applicable in underground fluctuation of concentration
CN108487931B (en) * 2018-04-02 2020-04-14 河南理工大学 Working face water burst short-flow processing method suitable for underground concentration fluctuation

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130508

Termination date: 20141129

EXPY Termination of patent right or utility model