CN202909996U - Engine lubrication system cleaning machine - Google Patents
Engine lubrication system cleaning machine Download PDFInfo
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- CN202909996U CN202909996U CN 201220617040 CN201220617040U CN202909996U CN 202909996 U CN202909996 U CN 202909996U CN 201220617040 CN201220617040 CN 201220617040 CN 201220617040 U CN201220617040 U CN 201220617040U CN 202909996 U CN202909996 U CN 202909996U
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- engine
- hopper
- heater
- lubrication system
- cleaning machine
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Abstract
The utility model relates to an engine lubrication system cleaning machine which comprises a box, wherein the inside of the box is mainly composed of a programmable logic controller (PLC) automatic control system, a pressing infusion pump, a crystal heater, a circulation pipeline, an original liquid material box and a constant-temperature material box, the crystal heater heats cleaning agents rapidly, and the PLC automatic control system conducts pressing cleaning for an engine lubrication system through the pressing infusion pump. The engine lubrication system cleaning machine utilizes full-automatic control, is easy to operate, and is beneficial for being popularized and applied in combustion motor engine maintaining technique.
Description
Technical field
The utility model belongs to I. C. engine maintenance technology field, particularly the equipment of I. C. engine lubricating system cleaning.
Background technology
Engine is in running, and the machine oil in the crankcase is under high-temperature catalysis, and with air generation oxidation, and combustion mixture scurries in the bent axle, with the machine oil oxidative condensation, produces paint film, carbon distribution, tar; The metal fillings that wearing and tearing produce in bearing shell, the piston up-down process simultaneously also accumulates in the lubricating system.Itself is magnetic metal fillings, is stained with by tar to be drawn onto in the oil leab, has blocked the unimpeded of oil leab.Contaminated machine oil reduces the lubricating function of engine in addition.Cause the engine abnormity wearing and tearing to increase, even lack of lubrication occurs, cause engine bearing to damage and scuffing of cylinder bore.
The cleaning equipment for engine lubricating system that uses at present, the reason such as low because of the cleaning agent temperature, that cleaning pressure is low can not be dissolved carbon distribution in the lubricating system, metal fillings etc., still is stained with after the cleaning to inhale to can not get thorough removing in oil duct.Some cleaning equipments need to be piloted engine to assist and be cleaned, and requiring like this cleaning agent must be the material of machine oil class, causes the waste of the energy, otherwise can not reach lubricating requirement, damage engine.
Summary of the invention
Goal of the invention:
For above problem, the utility model provides a kind of engine lubrication system cleaning machine, its objective is fundamentally to solve to be installed in the lubricating system cleaning problem that automobile, steamer etc. use the engine starts machine equipment, the degree of lubrication, increasing service life of engine, enhancing engine power, the saving engine that improve engine lubrication system use fuel, reduce waste steam exhausting.
Technical scheme:
The utility model is achieved through the following technical solutions:
A kind of engine lubrication system cleaning machine comprises casing, it is characterized in that: box house mainly is comprised of PLC automatic control system, pressure transfusion pump, quartzy heater, circulating line, stoste hopper and constant temperature hopper; Stoste hopper, constant temperature hopper are connected circulation line and connect respectively the pressure transfusion pump with engine, the pressure transfusion pump connects quartzy heater, quartzy heater connects respectively stoste hopper, constant temperature hopper and engine by circulation line, the PLC automatic control system connects the pressure transfusion pump, is provided with magnetic valve on the circulation line.
Also be provided with filter on the circulation line before stoste hopper, constant temperature hopper and engine enter the pressure transfusion pump.
Described casing outside is provided with touch-screen, indicator lamp and shift knob, and the PLC automatic control system also is connected with touch-screen, indicator lamp and shift knob respectively.
Quartzy heater comprises connector, differential, the brilliant pipe of monocrystalline shape pure water and nanometer high temperature sintering heater, the two ends of the brilliant pipe of monocrystalline shape pure water are provided with connector, and fix by differential, the brilliant pipe of monocrystalline shape pure water outside is nanometer high temperature sintering heater, also is provided with sealing gasket and airtight and watertight padding between differential and connector.
Advantage and effect:
The utility model is a kind of engine lubrication system cleaning machine, has following advantage:
(1) the utility model adopts force (forcing) pump, and the cleaning machine cleaning pressure reaches 0.4mpa/m
3, can rapidly pollutant be flushed to crankcase, crankcase oil pan is drawn onto cleaning machine with dirt under the cleaning machine suction function, by the filter iterative cycles, engine lubrication system is thoroughly cleaned up;
(2) the utility model adopts advanced quartzy heater Automatic-heating, makes cleaning agent be heated to rapidly operating temperature 80
0C also makes it constant, has guaranteed that cleaning agent works under the temperature that requires, and the dirt that lubricating system is attached dissolves rapidly; Simultaneously because using quartzy heating technique, the difficult problem such as avoided heater fouling, power easily to fail, electric conversion efficiency is low has overcome the deficiency that other metal tube heating can not pressure-bearing;
(3) with the engine after the utility model cleaning, power improves, reduces fuel consumption, reduces toxic emission; Efficient shearing polymer composition is arranged in the cleaning agent, between piston and casing wall, form the oil reservoir sealing ring, stop the mist in the combustion chamber to scurry into crankcase; The machine oil combustion rate improves, and forms the oil reservoir sealing ring between valve oil seal gap and piston in cylinder wall, stops machine oil to enter the combustion chamber, and combustion gas is than recovering;
(4) improve with the service life of aeroengine after the utility model cleaning, greasy dirt, metal fillings, carbon deposit and other impurity are thoroughly removed, and the approach of regeneration carbon distribution is blocked, and the degree of lubrication of equipment improves greatly;
(5) cleaning agent of the utility model use, price has reduced the cleaning cost far below the cleaning agent of machine oil class material;
(6) the utility model adopts the PLC touch-screen, makes its equipment operating more convenient and accurate;
(7) the utility model has been installed magnetic valve at the process cycles pipeline of designed, designed and has been controlled, and equipment volume is diminished, and weight saving is easy to carry, and has realized that again cleaning agent recycles, and has reduced cleaning cost.
Description of drawings:
Fig. 1 is the utility model structural representation;
Fig. 2 is the utility model box house front view;
Fig. 3 is the utility model box house rearview;
Fig. 4 is the utility model process pipeline flow chart;
Fig. 5 is the utility model PLC automatic control system circuit diagram;
Fig. 6 is the quartzy heater structure schematic diagram of the utility model.
Description of reference numerals:
Among the figure: the 1-casing; The 2-PLC automatic control system; 3-pressure transfusion pump; The quartzy heater of 4-; The 41-connector; The 42-differential; The brilliant pipe of 43-monocrystalline shape pure water; 44-nanometer high temperature sintering heater; The 45-sealing gasket; The 46-airtight and watertight padding; The 5-circulation line; 6-stoste hopper; 7-constant temperature hopper; The 8-filter; The 9-engine; The 11-touch-screen; The 12-indicator lamp; The 13-shift knob; 1#-the first magnetic valve; 2#-the second magnetic valve; 3#-the 3rd magnetic valve; 4#-the 4th magnetic valve; 5#-the 5th magnetic valve; 6#-the 6th magnetic valve.
The specific embodiment:
Below in conjunction with accompanying drawing the utility model is described further:
The utility model proposes a kind of engine lubrication system cleaning machine, as shown in Fig. 1-Fig. 6, comprise casing 1, it is characterized in that: casing 1 internal main will be comprised of PLC automatic control system 2, pressure transfusion pump 3, quartzy heater 4, circulating line 5, stoste hopper 6 and constant temperature hopper 7; Stoste hopper 6, constant temperature hopper 7 are connected with engine and are connected respectively pressure transfusion pump 3 by circulation line 5, pressure transfusion pump 3 connects quartzy heater 4, quartzy heater 4 connects respectively stoste hopper 6, constant temperature hopper 7 and engine 9 by circulation line 5, PLC automatic control system 2 connects pressure transfusion pump 3, is provided with magnetic valve on the circulation line 5.
As shown in Figure 4, also be provided with filter 8 on stoste hopper 6, constant temperature hopper 7 and engine 9 circulation line 5 before entering pressure transfusion pump 3.
Adopt pressure transfusion pump 3 Self-pressurizing agris, can make cleaning agent enter rapidly engine lubrication system, and strengthen the cleaning dynamics.The cleaning agent that uses in the cleaning process forms through formulated take oil product as major ingredient, can dissolve rapidly the various pollutants in the engine lubrication system in cleaning process.Cleaning machine uses quartzy heater 4 Automatic-heatings, and thermal starting speed is fast, thermal inertia is little, thermal conversion rate is high.
As shown in fig. 1, described casing 1 outside is provided with touch-screen 11, indicator lamp 12 and shift knob 13, and PLC automatic control system 2 also is connected with touch-screen 11, indicator lamp 12 and shift knob 13 respectively, by touch-screen 11 and shift knob 13 controlling equipments.
As shown in Figure 6, quartzy heater 4 comprises connector 41, differential 42, the brilliant pipe 43 of monocrystalline shape pure water and nanometer high temperature sintering heater (silica) 44, the two ends of the brilliant pipe 43 of monocrystalline shape pure water are provided with connector 41, and fixing by differential 42, the brilliant pipe of monocrystalline shape pure water 43 outsides are nanometer high temperature sintering heater 44, also are provided with sealing gasket 45 and airtight and watertight padding 46 between differential 42 and connector.
As shown in Figure 4, described magnetic valve is respectively: the first magnetic valve 1#, the second magnetic valve 2#, the 3rd magnetic valve 3#, the 4th magnetic valve 4# and the 5th magnetic valve 5# and the 6th magnetic valve 6#.
Be the first magnetic valve 1# between stoste hopper 6 and the pressure transfusion pump 3, be the second magnetic valve 2# between quartzy heater 4 and the constant temperature hopper 7, be the 3rd magnetic valve 3# between constant temperature hopper 7 and the pressure transfusion pump 3, be the 4th magnetic valve 4# between quartzy heater 4 and the engine 9, being the 5th magnetic valve 5# between engine 9 and the pressure transfusion pump 3, is the 6th magnetic valve 6# between quartzy heater 4 and the stoste hopper 6.
During the utility model work:
(1) enabling signal given → the pressure transfusion pump startup, quartzy heater work, the first magnetic valve 1#, the second magnetic valve 2#, the 3rd magnetic valve 3# opens → and system reaches from the suction of stoste hopper and heated wash liquid → constant temperature hopper and specifies liquid level and temperature, the second magnetic valve 2#, the 4th magnetic valve 4#, the 5th magnetic valve 5# opens → the 4th magnetic valve 4# pass when the cleaning fluid of constant temperature hopper reaches 80 ℃, the 6th magnetic valve 6# opens → after 60 seconds → and the 4th magnetic valve 4# opens, the 6th magnetic valve 6# closes after → 1800 seconds → and the second magnetic valve 2# closes, the 6th magnetic valve 6# opens, quartzy heater stops, the first magnetic valve 1# keeps opening → after 60 seconds, the first magnetic valve 1# and the 6th magnetic valve 6# close, and pump stops;
(2) add the control of the constant temperature hopper liquid level upper limit;
(3) add the control of constant temperature hopper temperature, in real time displays temperature;
(4) fault alarm cleans and finishes warning (acousto-optic);
(5) pump motor heated protective, protection action, complete machine full cut-off;
(6) man-machine interface flash demo system flow.
Cleaning principle of the present utility model:
Quartzy heating technique, namely adopt the mineral crystal ore smelting to make quartzy pipe and do the heating carrier surface, sintering forms one deck nanoscale exothermic material under 800 ℃ of high temperature, successfully solve the difficult problems such as the easy scaling of metal tube, power easily fail, electric conversion efficiency is low, overcome the deficiency that other metal tube heating can not pressure-bearing.Quartzy seamless pipe, thermal starting speed is fast, thermal inertia is little, thermal conversion efficiency is high.
Cleaning agent enters quartzy heater by the pressure transfusion infusion, because heater uses quartzy heating technique, make cleaning agent moment Automatic-heating to operating temperature, after entering into engine lubrication system, rapidly with dissolvings such as the paint film that exists in the lubricating system, carbon distribution, tar, metal fillings, for thoroughly being cleaned, lubricating system provides advantage.
The infusion pump that the utility model uses is force (forcing) pump, and pressure is 0.4mpa/m
3Temperature be 80 ℃ and enter lubricating system with the cleaning agent of pressure after, with the flushing of lubricating system dirt, dissolving, cleaning agent carries out iterative cycles by the cleaning machine filter to lubricating system and cleans, and in half an hour engine lubrication system is thoroughly cleaned up rapidly.
Engine after the cleaning, power improve, reduce fuel consumption, reduce toxic emission; Efficient shearing polymer composition is arranged in the cleaning agent, between piston and casing wall, form the oil reservoir sealing ring, stop the mist in the combustion chamber to scurry into crankcase; The machine oil combustion rate improves, and forms the oil reservoir sealing ring between valve oil seal gap and piston in cylinder wall, stops machine oil to enter the combustion chamber.
Service life of aeroengine improves, and greasy dirt, metal fillings, carbon deposit and other impurity are thoroughly removed, and the approach of regeneration carbon distribution is blocked, and the degree of lubrication of equipment improves greatly.
The utility model is simple to operate, and the bucket that operating personnel only need cleaning agent will be housed is put in the cleaning machine, presses the startup button, and equipment is drawn onto cleaning fluid in the cleaning machine automatically, and after 30 minutes, cleaning machine flows back to dirt the cleaning agent bucket automatically, realizes the automation cleaning.
Conclusion: can not get the thoroughly problem of cleaning for existing I. C. engine lubricating system dirt; this engine lubrication system cleaning machine that the utility model provides is head it off thoroughly; thereby improve the degree of lubrication of engine; increasing service life of engine; reduce toxic emission, protection of the environment.
Claims (4)
1. engine lubrication system cleaning machine, comprise casing (1), it is characterized in that: casing (1) internal main will be comprised of PLC automatic control system (2), pressure transfusion pump (3), quartzy heater (4), circulating line (5), stoste hopper (6) and constant temperature hopper (7); Stoste hopper (6), constant temperature hopper (7) are connected 9 with engine) connect respectively pressure transfusion pump (3) by circulation line (5), pressure transfusion pump (3) connects quartzy heater (4), quartzy heater (4) connects respectively stoste hopper (6), constant temperature hopper (7) and engine (9) by circulation line (5), PLC automatic control system (2) connects pressure transfusion pump (3), and circulation line is provided with magnetic valve on (5).
2. engine lubrication system cleaning machine according to claim 1 is characterized in that: enter on the front circulation line (5) of pressure transfusion pump (3) at stoste hopper (6), constant temperature hopper (7) and engine (9) and also be provided with filter (8).
3. engine lubrication system cleaning machine according to claim 1, it is characterized in that: described casing (1) outside is provided with touch-screen (11), indicator lamp (12) and shift knob (13), and PLC automatic control system (2) also is connected with touch-screen (11), indicator lamp (12) and shift knob (13) respectively.
4. engine lubrication system cleaning machine according to claim 1, it is characterized in that: quartzy heater (4) comprises connector (41), differential (42), the brilliant pipe of monocrystalline shape pure water (43) and nanometer high temperature sintering heater (44), the two ends of the brilliant pipe of monocrystalline shape pure water (43) are provided with connector (41), and fixing by differential (42), the brilliant pipe of monocrystalline shape pure water (43) outside is nanometer high temperature sintering heater (44), also is provided with sealing gasket (45) and airtight and watertight padding (46) between differential (42) and connector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220617040 CN202909996U (en) | 2012-11-21 | 2012-11-21 | Engine lubrication system cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220617040 CN202909996U (en) | 2012-11-21 | 2012-11-21 | Engine lubrication system cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202909996U true CN202909996U (en) | 2013-05-01 |
Family
ID=48158341
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220617040 Expired - Lifetime CN202909996U (en) | 2012-11-21 | 2012-11-21 | Engine lubrication system cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202909996U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103567200A (en) * | 2013-10-22 | 2014-02-12 | 国家电网公司 | Constant-temperature anti-freezing cleaning device for circuit breaker |
| CN111959454A (en) * | 2020-09-03 | 2020-11-20 | 安徽锐途物联科技有限公司 | Operating system of intelligent cleaning, oil changing and maintaining equipment of automobile lubricating system |
-
2012
- 2012-11-21 CN CN 201220617040 patent/CN202909996U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103567200A (en) * | 2013-10-22 | 2014-02-12 | 国家电网公司 | Constant-temperature anti-freezing cleaning device for circuit breaker |
| CN103567200B (en) * | 2013-10-22 | 2015-07-15 | 国家电网公司 | Constant-temperature anti-freezing cleaning device for circuit breaker |
| CN111959454A (en) * | 2020-09-03 | 2020-11-20 | 安徽锐途物联科技有限公司 | Operating system of intelligent cleaning, oil changing and maintaining equipment of automobile lubricating system |
| CN111959454B (en) * | 2020-09-03 | 2021-10-08 | 安徽锐途物联科技有限公司 | Operating system of intelligent cleaning, oil changing and maintaining equipment of automobile lubricating system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130501 |
|
| CX01 | Expiry of patent term |