CN202907701U - Low-voltage belt type splitting saw for pig slaughtering - Google Patents
Low-voltage belt type splitting saw for pig slaughtering Download PDFInfo
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- CN202907701U CN202907701U CN 201220450530 CN201220450530U CN202907701U CN 202907701 U CN202907701 U CN 202907701U CN 201220450530 CN201220450530 CN 201220450530 CN 201220450530 U CN201220450530 U CN 201220450530U CN 202907701 U CN202907701 U CN 202907701U
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- belt
- saw blade
- guide pad
- belt type
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Abstract
The utility model relates to a low-voltage belt type splitting saw for pig slaughtering, in particular to a low-voltage belt splitting saw device capable of slicing the carcass into two bodies during pig slaughtering and processing. Power of a cylindrical gear is transmitted by a reducer, a low-voltage motor is connected with the reducer in the reducing box, a gear of a driving wheel is meshed with a rotor shaft of the low-voltage motor, belt-type saw blades are sleeved on the driving wheel and a driven wheel, a front guiding block and a rear guiding block control the bend moving trend of the belt type saw blades, the driven wheel is arranged on a slider, a handle and double control switches are arranged on the upper portion of a machine frame, sprayers are arranged at the upper ends of the belt type saw blades on the lower portion, one end of a hanging ring is connected onto the machine frame of the belt type splitting saw, and the other end of the hanging ring is arranged on a rail of a pig slaughtering processing line. The low-voltage belt type splitting saw for pig slaughtering has the advantages of being simple in structure, convenient to operate, thin in saw blade thickness, small in meat loss during sawing, capable of preventing cross contamination, safe due to low-voltage operation, low in noise, low in manufacture cost, and capable of being widely applied to belt type splitting saw devices for splicing the carcass into two bodies on line in pig slaughtering.
Description
Technical field
The utility model relates to the low tension belt type splitting saw equipment that trunk in a kind of the pig slaughtering low tension belt type splitting saw, particularly pig slaughtering machining process is cleaved into diad.
Background technology
At present, the trunk that is used for the pig slaughtering machining process divides half equipment, China's majority is butchered processing enterprise and still adopted reciprocating type half saw, the bridge type splitting saw equipment split: reciprocating type half saw of splitting moves reciprocatingly owing to saw blade, the sawtooth direction of motion changes, thereby efficient is low, power consumption is large, uses the motor of high pressure 380v power supply as drive unit, and the operator is existed very large potential safety hazard; The saw blade of bridge type splitting saw is disc, although have the efficient height, reduces manually-operated characteristics, and the saw blade thickness of two kinds of saws all is heavy wall, so the sawing otch is large, and it is all very large to split in half operation meat loss, and every pig loss is greatly about 0.2-0.3kg.Owing to be subject to structural limitations, be difficult for the equipment cleaning and sterilizing, the cross-infection of meat occurs easily, do not meet the food hygiene requirement.
Summary of the invention
The purpose of this utility model, provide a kind of pig slaughtering low tension belt type splitting saw, it is to adopt low tension formula motor, the belt saw blade is Steel Thin-Wall belt saw blade, reductor is the roller gear transferring power, front guide pad and rear guide pad control belt saw blade curved course, tightening regulator is regulated the spacing between driving wheel and the driven pulley, during six protective cover openings, the low tension belt type splitting saw stops operating, prevent belt saw blade injury operating personnel, realize that the trunk of low tension formula motor operation pig slaughtering is cleaved into the purpose of carrying out the sterilization of heat water-spraying's belt saw blade behind the diad.
The utility model pig slaughtering low tension belt type splitting saw takes following technical scheme to realize, it is by frame, low-tension motor, reduction box, driving wheel, the belt saw blade, driven pulley, front guide pad, rear guide pad, tightening regulator, handle, dual control switch processed, protective cover, spray thrower and suspension ring consist of, reductor is the roller gear transferring power, low-tension motor is connected with reductor in the reduction box, gear by driving wheel is meshed with the armature spindle of low-tension motor, be nested with the belt saw blade on driving wheel and the driven pulley, the belt saw blade is Steel Thin-Wall belt saw blade, one end of belt saw blade is nested with front guide pad, front guide pad is fixed on the frame of driven pulley, the other end cover postpone guide pad of belt saw blade, rear guide pad is fixed on the frame of driving wheel, front guide pad and rear guide pad control belt saw blade curved course, the driven pulley device is on slide block, adjusting screw is connected with slide block, guide pad before installing respectively on the frame, rear guide pad, tightening regulator, handle, dual control switch processed, protective cover, spray thrower and suspension ring, tightening regulator is regulated the spacing between driving wheel and the driven pulley, handle and dual control switching device processed is at upper rack, two protective covers install respectively the two ends at belt type splitting saw, the belt saw blade device for upper end spray thrower of bottom, the spray water inlet pipe is communicated with cold water and hot-water line, hot water or cold water by control valve control spray thrower spray on the belt saw blade of bottom, suspension ring one end is connected on the frame of belt type splitting saw, suspension ring other end device is on the track on pig slaughtering processing line next door, and the trunk of realizing pig slaughtering is cleaved into the Disinfection Effect that carries out heat water-spraying's belt saw blade behind the diad.
The effect of the utility model pig slaughtering low tension belt type splitting saw is simple in structure, easy to operate, the saw blade thin thickness, sawing is few to the loss of meat, saw blade is Steel Thin-Wall belt saw blade, high-pressure water heating spray saw blade disinfection prevents the cross pollution meat, uses voltage 42v, electric current 46A, frequency 50Hz, the low tension security of operation, noise is low, and low cost of manufacture is widely used in the belt type splitting saw equipment that the online trunk of pig slaughtering is cleaved into diad.
Description of drawings
The utility model pig slaughtering low tension belt type splitting saw will be described in further detail with reference to Figs..
Fig. 1 is the structural representation of the utility model pig slaughtering low tension belt type splitting saw.
Fig. 2 is the top view of the utility model pig slaughtering low tension belt type splitting saw.
1-frame, 2-low-tension motor, 3-reduction box, 4-driving wheel, 5-belt saw blade, 6-driven pulley, 7-front guide pad 8-rear guide pad 9-tightening regulator 10-handle 11-dual control switch 12-protective cover processed 13-spray thrower 14-suspension ring.
The specific embodiment
With reference to Fig. 1,2, the utility model pig slaughtering low tension belt type splitting saw, it is by frame 1, low-tension motor 2, reduction box 3, driving wheel 4, belt saw blade 5, driven pulley 6, front guide pad 7, rear guide pad 8, tightening regulator 9, handle 10, dual control switch 11 processed, protective cover 12, spray thrower 13 and suspension ring 14 consist of, reductor is the roller gear transferring power, low-tension motor 2 is connected with reduction box 3 interior reductors, gear by driving wheel 4 is meshed with the armature spindle of low-tension motor 2, be nested with belt saw blade 5 on driving wheel 4 and the driven pulley 6, belt saw blade 5 is Steel Thin-Wall belt saw blade 5, one end of belt saw blade 5 is nested with front guide pad 7, front guide pad 7 is fixed on the frame 1 of driven pulley 6, the other end cover postpone guide pad 8 of belt saw blade 5, rear guide pad 8 is fixed on the frame 1 of driving wheel 4, front guide pad 7 and rear guide pad 8 control belt saw blades 5 curved course, driven pulley 6 devices are on slide block, adjusting screw is connected with slide block, guide pad 7 before installing respectively on the frame 1, rear guide pad 8, tightening regulator 9, handle 10, dual control switch 11 processed, protective cover 12, spray thrower 13 and suspension ring 14, the spacing that tightening regulator 9 is regulated between driving wheel 4 and the driven pulley 6, handle 10 and dual control switch 11 devices processed are on frame 1 top, two protective covers 12 install respectively the two ends at belt type splitting saw, the belt saw blade 5 device for upper end spray throwers 13 of bottom, the spray water inlet pipe is communicated with cold water and hot-water line, hot water or cold water by control valve control spray thrower 13 spray on the bottom belt saw blade 5, suspension ring 14 1 ends are connected on the frame 1 of belt type splitting saw, suspension ring 14 other end devices are on the track on pig slaughtering processing line next door, and the trunk of realizing pig slaughtering is cleaved into the Disinfection Effect that carries out heat water-spraying's belt saw blade 5 behind the diad.
The utility model pig slaughtering low tension belt type splitting saw embodiment, it is by frame 1, low-tension motor 2, reduction box 3, driving wheel 4, belt saw blade 5, driven pulley 6, front guide pad 7, rear guide pad 8, tightening regulator 9, handle 10, dual control switch 11 processed, protective cover 12, spray thrower 13 and suspension ring 14 consist of, frame 1 adopts the ZALSiSCu1Mg aluminum alloy materials, through the hot investment casting moulding, outer surface is through polishing, inner surface is through after processing, surface roughness reaches more than the 3.2Ra, any surface finish can prevent the meat foam that sawing produces, the problem of easy cleaning not after grease etc. stick or stick, anterior circular arc can guarantee that the saw body stretches into smoothly before the sawing and hang in the middle of two back legs of the pig on the track shoulder pole hook, the distortion increasing fractureed easily after belt saw blade 5 was subject to sawing pressure during the excessive sawing of belt saw blade 5 protruded lengths, too smallly can not satisfy large pig sawing pork thickness requirement, select belt saw blade 5 protruded lengths of 435mm, namely guarantee large pig sawing pork thickness requirement, improved again 5 service lifes of belt saw blade; 42v low-tension motor 2 uses the 380v power supply behind over commutation, transformation system, output voltage 42v, electric current 46A, frequency 50Hz.42v low-tension motor 2 power 2.3kw, 2850 rev/mins of rotating speeds, smooth appearance, the convenient health of cleaning, full-closed structure prevents from butchering wet environment to the impact of 42v low-tension motor 2 insulation; Reductor in the reduction box 3 adopts column gear transmission, the installing/dismounting of being convenient to simple in structure.Driving gear is meshed with motor rotor shaft, reduce driving member quantity and size, thereby minimizing overall weight, the anti-wear performance of gear has improved in the tooth section of gear through nitrogen treatment, prolonged service life, speed reduction gear box adopts oil lubrication and takes the sealing ring sealing, improves service life, prevents oil leak pollution meat; Driving wheel 4 is driving wheels of belt saw blade 5, requires to have higher transmission accuracy and anti-wear performance.Core wheel and outward flange are selected stainless steel, alleviate overall weight, and spoke is selected aluminum alloy material, and making things convenient for installing/dismounting core wheel bore design is the spline pore structure, reaches stability of rotation, reduce vibrations, and driving wheel 4 requires to carry out static balance and dynamic balance running; Belt saw blade 5 is of a size of the sealing band shape of girth 2845mm, width 19mm, thickness 0.56mm, sawtooth height 3mm, jaggy pitch 8.5mm; Driven pulley 6 equally requires to have higher transmission accuracy and anti-wear performance with driving wheel 4.Core wheel and outward flange are selected stainless steel, weight reduction, and spoke is selected aluminum alloy material, reaches stability of rotation, reduces vibrations, and driven pulley 6 requires to carry out static balance and dynamic balance running; Guide pad 8 composition belt saw blades 5 guiders behind guide pad 7 and the saw blade before the saw blade, belt saw blade 5 is reversed 90 ° of sawtooth towards the sawing direction, improve the anti-wear performance guide pad and select the carbide alloy material, belt saw blade 5 passes through in the 0.6mm slit in the middle of front guide pad 7 and rear guide pad 8, belt saw blade 5 folders just, restriction belt saw blade 5 can be not crooked, can not wander off when guaranteeing sawing pork; Tightening regulator 9 is used for adjusting the distance between driven pulley 6 and the driving wheel 4, thereby adjusts the tension force of belt saw blade 5.Tightening regulator 9 is comprised of chute, slide block and adjustment screw, driven pulley 6 is installed on the slide block, adjusting screw is connected with slide block, chute restriction slide block can only slide in a direction in chute, adjust the screw whirligig and the metal shaft bearing is installed with drawn cup needle roller clutch bearing and bulb plunger, play the driven pulley 6 that prevents after the tensioning and become flexible effect; Handle 10 is divided into front hand grip and back handle.Front hand grip is mainly grasped the balance of saw body when sawing, back handle is used for grasping the direction of saw.Two handles operate simultaneously, make sawing more steady, safety; Dual control switch 11 processed is installed in two switches processed of the dual control on the operating grip, splitting half saw by next dual control switch 11 processed separately can not start, only have press simultaneously two dual control switches 11 processed split half the saw just can start, unclamp one or two dual control switches 11 processed, split half saw and shut down, guaranteed equipment and personal safety; Protective cover 12 is by aluminum alloy material process hot investment casting moulding.In hood door interlocking dual control switch 11 processed is installed, when opening protective cover 12, even plugged, split half saw and also can't start running, only after closing protective cover 12, split half saw and could start running, avoided because of the 5 on-stream unexpected fractures of belt saw blade, the unexpected injury that causes occurs; The interface of spray thrower 13 and cold water with are connected a ℃ hot water pipeline high-pressure system and are connected, spray cold water plays cooling to saw blade, lubrication sprays 82 ℃ of hot water and plays the sterilizing effect; Suspension ring 14 are installed on the frame 1, according to operator's health height and operating habit, and the convenient balance of splitting after half saw is installed of adjusting, structure can both be adjusted all around in suspension ring 14 positions, to reach the optimum operation requirement.
Claims (1)
1. pig slaughtering low tension belt type splitting saw, it is by frame (1), low-tension motor (2), reduction box (3), driving wheel (4), belt saw blade (5), driven pulley (6), front guide pad (7), rear guide pad (8), tightening regulator (9), handle (10), dual control switch processed (11), protective cover (12), spray thrower (13) and suspension ring (14) consist of, it is characterized in that reductor is the roller gear transferring power, low-tension motor (2) is connected with the interior reductor of reduction box (3), gear by driving wheel (4) is meshed with the armature spindle of low-tension motor (2), be nested with belt saw blade (5) on driving wheel (4) and the driven pulley (6), belt saw blade (5) is Steel Thin-Wall belt saw blade (5), one end of belt saw blade (5) is nested with front guide pad (7), front guide pad (7) is fixed on the frame (1) of driven pulley (6), the other end cover postpone guide pad (8) of belt saw blade (5), rear guide pad (8) is fixed on the frame (1) of driving wheel (4), front guide pad (7) and rear guide pad (8) control belt saw blade (5) curved course, driven pulley (6) device is on slide block, adjusting screw is connected with slide block, guide pad (7) before installing respectively on the frame (1), rear guide pad (8), tightening regulator (9), handle (10), dual control switch processed (11), protective cover (12), spray thrower (13) and suspension ring (14), tightening regulator (9) is regulated the spacing between driving wheel (4) and the driven pulley (6), handle (10) and dual control switch processed (11) device are on frame (1) top, two protective covers (12) install respectively the two ends at belt type splitting saw, belt saw blade (5) the device for upper end spray thrower (13) of bottom, the spray water inlet pipe is communicated with cold water and hot-water line, hot water or cold water by control valve control spray thrower (13) spray on the bottom belt saw blade (5), suspension ring (14) one ends are connected on the frame (1) of belt type splitting saw, and suspension ring (14) other end device is on the track on pig slaughtering processing line next door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220450530 CN202907701U (en) | 2012-12-18 | 2012-12-18 | Low-voltage belt type splitting saw for pig slaughtering |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220450530 CN202907701U (en) | 2012-12-18 | 2012-12-18 | Low-voltage belt type splitting saw for pig slaughtering |
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| Publication Number | Publication Date |
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| CN202907701U true CN202907701U (en) | 2013-05-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220450530 Expired - Lifetime CN202907701U (en) | 2012-12-18 | 2012-12-18 | Low-voltage belt type splitting saw for pig slaughtering |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113170811A (en) * | 2020-09-27 | 2021-07-27 | 蚌埠学院 | Acid discharging device for sheep carcass |
-
2012
- 2012-12-18 CN CN 201220450530 patent/CN202907701U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113170811A (en) * | 2020-09-27 | 2021-07-27 | 蚌埠学院 | Acid discharging device for sheep carcass |
| CN113170811B (en) * | 2020-09-27 | 2022-04-22 | 蚌埠学院 | Acid discharging device for sheep carcass |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 272104 Huang Tun Industrial Park, hi tech Zone, Shandong, Jining Patentee after: Freco Food Equipment (Jining) Co.,Ltd. Address before: 272104 Huang Tun Industrial Park, hi tech Zone, Shandong, Jining Patentee before: JINING XINGLONG FOOD MACHINERY MANUFACTURING CO.,LTD. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130501 |