CN202904311U - Dual-system electrical control apparatus for helium recovery equipment - Google Patents
Dual-system electrical control apparatus for helium recovery equipment Download PDFInfo
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- CN202904311U CN202904311U CN 201220552123 CN201220552123U CN202904311U CN 202904311 U CN202904311 U CN 202904311U CN 201220552123 CN201220552123 CN 201220552123 CN 201220552123 U CN201220552123 U CN 201220552123U CN 202904311 U CN202904311 U CN 202904311U
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- helium
- control
- compressor
- executive circuit
- recovery equipment
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Abstract
The utility model relates to a dual-system electrical control apparatus for helium recovery equipment, wherein an integrated display operation unit inputs operation parameters into a PLC module assembly, the PLC module assembly calculates the operation parameters and outputs a control signal to a control execution circuit, and the control execution circuit controls a helium compressor execution device, a cooling apparatus execution device and a drying purifying apparatus execution device to work, and a helium compressor detection component, a cooling apparatus detection component and a drying purifying apparatus detection component detect the operation parameters of a helium compressor, a cooling apparatus and a drying purifying apparatus respectively, output the operation parameters to the PLC module assembly, and output a real-time control signal to the control execution circuit in combination with the operation parameters. The dual-system electrical control apparatus for helium recovery equipment is convenient and fast in operation, is safe and reliable, can monitor and control the use state of the helium recovery equipment in real time, and can be used under various environments.
Description
Technical field
The utility model relates to the helium recovery field, is a kind of electrical control gear of dual system helium recovery equipment specifically.
Background technology
Helium is a kind of scarce resource, and China is helium natural resources shortage country, and helium is expensive, at present in a large number need to be from external import, and the recovery of helium and purification are not only in order to economize on resources, and calculate very much when saying also from economic angle.
Helium recovery equipment is used for realizing recovery and the purification function of helium; mainly be divided into three working cell cooling devices, helium compressor, dry decontamination device; because three working cells are independently bought; in the past helium recovery equipment electrical control also is divided into cooling device electrical control, helium compressor electrical control, the electrical control of dry decontamination device; can cause the quantity of switch board more like this, take up room greatly; reclaimer operation is loaded down with trivial details, the reference mark disperses, equipment room lacks interlocking, interlock protection mutually; easily cause maloperation, environmental suitability is poor.
Summary of the invention
The purpose of this utility model provides a kind of integrated control and solves in the past the helium recovery equipment subset and control separately, control box quantity is many, it is large to take up room, the dual system helium recovery equipment electrical control gear of operating difficulties, the shortcoming such as environmental suitability is poor, the helium compressor starting current is large.
The technical solution adopted in the utility model is: a kind of dual system helium recovery equipment electrical control gear, it is characterized in that described electrical control gear comprises the centralized displaying operating unit, the PLC modular assembly, the control executive circuit, helium compressor, cooling device and dry decontamination device, the centralized displaying operating unit is to PLC modular assembly input operation parameter, PLC modular assembly calculating operation parameter is to control executive circuit output control signal, control executive circuit control helium compressor actuating equipment, cooling device actuating equipment and the work of dry decontamination appliance arrangement, the helium compressor detecting element, cooling device detecting element and dry decontamination device detecting element detect respectively helium compressor, cooling device and dry decontamination device operational factor also are delivered to PLC modular assembly binding operation parameter to control executive circuit output real-time control signal.
Described electrical control gear also comprises another display operation unit, and another display operation unit links to each other with the centralized displaying operating unit, or another display operation unit links to each other with the PLC modular assembly.
Described electrical control gear also comprises ring control unit executive circuit, ring control unit actuating equipment and ring control unit inspection element, control executive circuit distribution output ring control unit executive circuit, ring control unit executive circuit connects the actuating equipment work of control loop control unit, and ring control unit inspection element is delivered to ring control unit executive circuit and/or PLC modular assembly with environment temperature, illumination detection signal.
Described helium compressor actuating equipment comprises helium compressor, lubricating oil heater, helium compressor low temperature pre-heater, oiling motor, automatic pollution discharge solenoid valve, discharge pressure electro connecting pressure gauge, lubricating oil pressure electro connecting pressure gauge.
Described cooling device actuating equipment comprises solution feed pump, electrical heating, air-cooler, refrigeration compressor, switching solenoid valve, liquid supply pressure electro connecting pressure gauge.
Described dry decontamination device actuating equipment is two towers, the purification blowoff electromagnetic valve of absorption, regeneration alternate run.
The utility model centralized displaying operating unit is used for showing the real-time demonstration of cooling device, helium compressor, three working cell equipment working states of dry decontamination device and major parameter, and the actuating equipment of three unit is implemented control.
The utility model PLC modular assembly is used for realizing the data acquisition of cooling device confession liquid temp, liquid supply pressure, confession flow quantity; The data acquisition of the multistage delivery temperature of helium compressor, multistage discharge pressure, lubricating oil temperature, lubricating oil pressure; The data acquisition of dry decontamination device heating-up temperature, regeneration temperature; And the data acquisition of the overload signal of each motor, refrigeration compressor high-low pressure fault-signal, refrigeration compressor overtemperature fault-signal, high water tank height, helium compressor soft start fault-signal and each equipment run signal.By the collection to above-mentioned signal, carry out calculation process and logic control in PLC modular assembly inside, Output rusults output is implemented control by the control executive circuit to each unit actuating equipment, and its communication module can be selected by software programming the multiple communication modes such as RS485, RS422, CAN bus.
Another display operation unit of the utility model can link to each other with the centralized displaying operating unit or the PLC modular assembly links to each other, and can realize independence or the run-in synchronism of multisystem helium recovery equipment, or realizes the Remote operation.
The detecting element of the utility model helium compressor unit is mainly by exhaust gas temperature sensor, back pressure transducer, lubricating oil temperature sensor, lubricant pressure sensor, the discharge pressure electro connecting pressure gauge, the lubricating oil pressure electro connecting pressure gauge, oiling motor heat relay, the helium compressor electrothermal relay is used for realizing its actuating equipment helium compressor, lubricating oil heater, helium compressor low temperature pre-heater, the input of key parameter data and the failure protection function of oiling motor; Cooperate discharge pressure electro connecting pressure gauge, lubricating oil pressure electro connecting pressure gauge, further limit running pressure, improve and use safety coefficient.
The detecting element of the utility model cooling device unit is mainly by the feed flow temperature sensor, the liquid supply pressure sensor, the feed flow flow sensor, the refrigeration compressor dual-pressure controller, the refrigeration compressor Overtemp. protector, the high water tank switch, liquid supply pressure electro connecting pressure gauge alerting signal, the solution feed pump electrothermal relay, the air-cooler electrothermal relay, the refrigeration compressor electrothermal relay is used for realizing its actuating equipment solution feed pump, air-cooler, refrigeration compressor, electrical heating, the input of key parameter data and the failure protection function of switching solenoid valve; Cooperate the liquid supply pressure electro connecting pressure gauge, further limit liquid supply pressure, improve and use safety coefficient.
The detecting element of the utility model dry decontamination device unit mainly is used for realizing its two towers absorption heating-up temperature, the input of regeneration temperature supplemental characteristic by heating-up temperature sensor, regeneration temperature sensor.
The detecting element of the utility model ring control unit mainly detects the parameters such as the air themperature, illumination of helium compressor unit, cooling device unit, dry decontamination device unit environment of living in, ac control circuit, control circuit for heater, illumination control circuit control loop control actuating equipment air-conditioning, well heater, lighting device by ring control executive circuit, and environment temperature is detected effect be delivered to the PLC modular assembly, use air-cooler to carry out air blast cooling or use refrigeration compressor to freeze so that its actuating equipment is confirmed in the cooling device unit.
Compared with prior art, the utlity model has following advantage:
1, the AC motor soft initiator is adopted in the startup of helium compressor control, control by phase angle, limit motor torque and starting current, the safety that realizes motor smoothly starts, torsional impact when greatly having avoided starting, the great start-up current that occurs when making simultaneously supply network can not be subject to as direct the startup impacts.Sent the instruction that starts and stop by the centralized displaying operating unit, the operation of control helium compressor, and can be to multistage discharge pressure and temperature, lubricating oil pressure and the temperature of helium compressor, and cooling water pressure and temperature are followed the tracks of, are monitored and realize overload alarm, shutdown and automatic pollution discharge cleaning, the monitoring of compressor is integrated with control, uses to the operator to bring convenience;
2, the dry decontamination device manufactures and designs according to the pressure-variable adsorption principle, is the Double-Tower Structure form, and when pressurized air entered wherein tower absorption, another tower carried out regenerative operation simultaneously.Under this programmed control, system obtains continuous air feed, show dry, the key parameters such as regeneration helium temperature, helium purity and helium dewpoint temperature by the centralized displaying operating unit, and show the absorption of two towers, duty and each stage gas movable valve on off operating mode of regenerating, shutting down; Purify blowoff electromagnetic valve and set blowing time and blowing time interval, can realize the timing automatic blowdown;
3, cooling device is taken away heat by chilled water by heat interchange, by equipment start-stops such as centralized displaying operating unit switch control solution feed pump, air-cooler, refrigeration compressor, electrical heating.At ring control detecting unit environment temperature is fed back to the PLC modular assembly; compare according to user's set temperature value and actual feed flow temperature value and to select to adopt air blast cooling or compression refrigeration for liquid temp by the PLC modular assembly; environment temperature is crossed in the low situation under the Automatic-heating and normal operating position; routine is air-cooled and the compression refrigeration pattern is switched mutually and the automatic energy regulatory function of refrigerating capacity; each motor and electrical system short circuit, overload protection are specifically arranged, the protection of anti-frost protection water-cooled compressor high-low pressure and overload alarm function.
The utility model utilizes the centralized displaying operating unit that the helium recovery equipment running parameter is set, cooperate the PLC modular assembly to calculate each unit operational factor of helium recovery equipment, integrated to helium compressor, cooling device and dry decontamination device centralized control by the control executive circuit, need not multiple-unit operate, its simple operation, safe and reliable, can use realtime monitoring and control to helium recovery equipment, adapt under the various environment and use.
Description of drawings
Fig. 1 is the utility model fundamental diagram.
Among the figure: centralized displaying and operating unit 1, PLC modular assembly 2, control executive circuit 3, cooling device 4, cooling device actuating equipment 5, cooling device detecting element 6, helium compressor 7, helium compressor actuating equipment 8, helium compressor detecting element 9, dry decontamination device 10, dry decontamination device actuating equipment 11, dry decontamination device detecting element 12, ring control executive circuit 13, ring control actuating equipment 14, ring control detecting element 15, another display operation unit 16.
Embodiment
The utility model is described in further detail below in conjunction with drawings and Examples.
Shown in Figure 1, a kind of dual system helium recovery equipment electrical control gear comprises centralized displaying operating unit 1, another display operation unit 16, PLC modular assembly 2, control executive circuit 3, helium compressor 7, cooling device 4, dry decontamination device 10 and shelter ring control unit.Centralized displaying operating unit 1 be connected display operation unit 16 and all connect PLC modular assembly 2, PLC modular assembly 2 connects control executive circuit 3, control executive circuit 3 connects respectively control helium compressor 7 actuating equipments 8, cooling device 4 actuating equipments 6, dry decontamination device 10 actuating equipments 11 are connected the ring control executive circuit 13 that connects shelter ring control unit with distribution, helium compressor 7 detecting elements 9 detect helium compressor 7 actuating equipments 8 operational factors and connect PLC modular assembly 2, cooling device 4 detecting elements 6 detect cooling device 4 actuating equipments 5 operational factors and connect PLC modular assembly 2, and dry decontamination device 10 detecting elements 12 detect dry decontamination device 10 actuating equipments 11 operational factors and connect PLC modular assembly 2; The ring control detecting element 15 of shelter ring control unit detects helium recovery equipment shelter environmental parameter of living in abutment ring control executive circuit 13, and ring control executive circuit 13 connects control loop control actuating equipment 14.
The detecting element of helium compressor unit adopts exhaust gas temperature sensor, back pressure transducer, lubricating oil temperature sensor, lubricant pressure sensor, discharge pressure electro connecting pressure gauge, lubricating oil pressure electro connecting pressure gauge, oiling motor heat relay, helium compressor electrothermal relay in the utility model; The detecting element of cooling device unit adopts feed flow temperature sensor, liquid supply pressure sensor, feed flow flow sensor, refrigeration compressor dual-pressure controller, refrigeration compressor Overtemp. protector, high water tank switch, liquid supply pressure electro connecting pressure gauge alerting signal, solution feed pump electrothermal relay, air-cooler electrothermal relay, refrigeration compressor electrothermal relay; The detecting element of dry decontamination device unit adopts heating-up temperature sensor, regeneration temperature sensor.
A complete helium recovery equipment comprises helium compressor actuating equipment, cooling device actuating equipment and the dry decontamination device actuating equipment that all is installed in the shelter.The helium compressor actuating equipment comprises helium compressor, lubricating oil heater, helium compressor low temperature pre-heater, oiling motor, automatic pollution discharge solenoid valve, discharge pressure electro connecting pressure gauge, lubricating oil pressure electro connecting pressure gauge; The cooling device actuating equipment comprises solution feed pump, electrical heating, air-cooler, refrigeration compressor, switching solenoid valve, liquid supply pressure electro connecting pressure gauge; Dry decontamination device actuating equipment is two towers, the purification blowoff electromagnetic valve of absorption, regeneration alternate run.
The course of work of the utility model helium recovery equipment is:
1, at the centralized displaying operating unit helium compressor operation pages, cooling device operation pages and dry decontamination device operation pages are set.Operation oiling motor switch, helium compressor switch, lubricating oil heater switch, helium compressor low temperature preheat switch under the helium compressor operation pages, the automatic pollution discharge switch, by opening or closing the switch of each equipment, can control the duty of corresponding actuating equipment, can realize the self-timing blowdown by setting blowdown interval time and blowing time, under lubricating oil heater is opened situation, lubricating oil temperature is compared with design temperature, when temperature surpasses design temperature, the autoshutdown lubricating oil heater.Lubricating oil heater and helium compressor have interlock protection, oiling motor and helium compressor interlocking defencive function; Operation air blast cooling heat exchange or compression refrigeration mode selector switch, solution feed pump switch, air-cooler switch, refrigeration compressor switch, electrical heating switch under the cooling device operation pages, open or close respective switch, can control the duty of corresponding actuating equipment; Operation dry decontamination device starting switch, state reset button and automatic pollution discharge switch under dry decontamination device operation pages.The dry decontamination device is a tower job one tower regeneration mode, and two tower alternate runs are realized the purification function of helium; In the cooling device working cell, helium compressor working cell, dry decontamination device also increased the interlock protection function between the working cell; be provided with solution feed pump and helium compressor interlocking; helium compressor and dry decontamination assembly heater interlocking; avoid under the dry decontamination device has the situation of source of the gas, not working; broken that three unit were separate in the past, easily maloperation, lacked the shortcoming of interlock protection.
2, helium compressor startup work starts the oiling motor, oiling motor and solution feed pump interlocking, and solution feed pump does not move, and oiling motor and helium compressor can not be worked, and will satisfy simultaneously for flow quantity otherwise less than feed flow flux lower limit alarm setting value.Open the oiling motor switch, oiling motor operation, simultaneously the helium compressor main contactor inhale and, carry out start for the helium compressor soft start and prepare.Behind oiling motor operation 10～15s, open successively the multistage blowoff valve of helium compressor, then open the helium compressor switch, helium compressor begins soft start, switch to bypass contactor behind soft start 10～15s, whether go to normal operation, close successively more multistage blowoff electromagnetic valve, it is normal to observe simultaneously multistage level discharge pressure, lubricating oil pressure etc.
Discharge pressure height, delivery temperature are high, lubricating oil temperature is high, lubricating oil pressure is low as occurring in the start process, helium compressor overload, oiling motor overload, soft start fault, excessively low for flow quantity, and helium compressor, oiling motor stopping are protected.Helium compressor is provided with the stoppage protection function in addition, and stoppage protection time user can set (empirical value 5～10min clock prevents the frequent start-stop work of helium compressor) in the setting parameter page.When low such as lubricating oil temperature, the user can open the lubricating oil heater switch, and when the lubricating oil temperature that satisfies condition＜lubricating oil temperature setting value-2 ℃, lubricating oil heater operation, until lubricating oil temperature＞lubricating oil temperature setting value, lubricating oil heater quits work.(lubricating oil temperature is set in the helium compressor setting parameter page, and empirical value is set in 0 ℃～5 ℃).
3, after helium compressor started, the working pressure of purification plant two towers that see drying when gas admittance valve pressure during greater than 3Mpa, started purification plant: the work of A tower, the regeneration of B tower.
B tower gas admittance valve gets electric cutting out, and postpones 5 seconds B tower vent valves and gets electric opening, and postpones 5 seconds heater startings, and electrical heating work enters 6 hours heating period; In heating process, if heating-up temperature reaches the heating period desired temperature, the electrical heating stopped heating, if heating-up temperature＜heating period desired temperature-10 ℃, electrical heating work.If when reaching heat time heating time or regeneration temperature and reaching the regeneration temperature setting value, will enter 2 hours blast-cold stage; If heating-up temperature is lower than blast-cold phase temperature setting value and namely starts well heater in this process, when temperature to be heated increased to blast-cold phase temperature setting value+10 ℃, electrical heating quit work; The equal pressure condition that blast-cold to 1 enters 5 minutes in the times of hours 55 minutes, this moment, the outage of B tower vent valve was closed.When blast-cold finished in 2 hours, the outage of B tower gas admittance valve was opened, and changed the regeneration of B tower work A tower over to.
The work of B tower, the regeneration of A tower.
A tower gas admittance valve gets electric cutting out, and postpones 5 seconds A tower vent valves and gets electric opening, and postpones 5 seconds heater startings, and electrical heating work enters 6 hours heating period; In heating process, if heating-up temperature reaches the heating period desired temperature, the electrical heating stopped heating, if heating-up temperature＜heating period desired temperature-10 ℃, electrical heating work.If when reaching heat time heating time or regeneration temperature and reaching the regeneration temperature setting value, will enter 2 hours blast-cold stage; If heating-up temperature is lower than blast-cold phase temperature setting value and namely starts well heater in this process, when temperature to be heated increased to blast-cold phase temperature setting value+10 ℃, electrical heating quit work; The equal pressure condition that blast-cold to 1 enters 5 minutes in the times of hours 55 minutes, this moment, the outage of A tower vent valve was closed.When blast-cold finished in 2 hours, the outage of A tower gas admittance valve was opened, and changed the regeneration of A tower work B tower over to.
When 4, helium compressor turns round, ring control detecting element or cooling device detecting element detection side indoor environment temperature, by the PLC modular assembly according to the environment temperature detection signal, switch air blast cooling or compression refrigeration according to the initial setting refrigerating mode, by the operation of control executive circuit control cooling device actuating equipment helium compressor is cooled off.
5, another display operation unit is connected with PLC modular assembly Remote.
Choosing a helium recovery equipment in the present embodiment starts; conceive according to the utility model; the centralized displaying operating unit of a plurality of helium recovery equipment can be concentrated on same PLC modular assembly; operating personnel can simultaneously operation control a plurality of helium recovery equipment in a shelter; another display operation unit in all the other shelters is that remote control mode is connected to the PLC modular assembly; each helium recovery equipment can independence or is used in combination helium recovery and the purification task finished; during arbitrary helium recovery equipment disorderly closedown; all the other helium recovery equipment still can work, and security of system is used guaranteed.
Claims (6)
1. dual system helium recovery equipment electrical control gear, it is characterized in that: described electrical control gear comprises the centralized displaying operating unit, the PLC modular assembly, the control executive circuit, helium compressor, cooling device and dry decontamination device, the centralized displaying operating unit is to PLC modular assembly input operation parameter, PLC modular assembly calculating operation parameter is to control executive circuit output control signal, control executive circuit control helium compressor actuating equipment, cooling device actuating equipment and the work of dry decontamination appliance arrangement, the helium compressor detecting element, cooling device detecting element and dry decontamination device detecting element detect respectively helium compressor, cooling device and dry decontamination device operational factor also are delivered to PLC modular assembly binding operation parameter to control executive circuit output real-time control signal.
2. a kind of dual system helium recovery equipment electrical control gear according to claim 1, it is characterized in that: described electrical control gear also comprises another display operation unit, another display operation unit links to each other with the centralized displaying operating unit, or another display operation unit links to each other with the PLC modular assembly.
3. a kind of dual system helium recovery equipment electrical control gear according to claim 1, it is characterized in that: described electrical control gear also comprises ring control unit executive circuit, ring control unit actuating equipment and ring control unit inspection element, control executive circuit distribution output ring control unit executive circuit, ring control unit executive circuit connects the actuating equipment work of control loop control unit, and ring control unit inspection element is delivered to ring control unit executive circuit and/or PLC modular assembly with environment temperature, illumination detection signal.
4. a kind of dual system helium recovery equipment electrical control gear according to claim 1, it is characterized in that: described helium compressor actuating equipment comprises helium compressor, lubricating oil heater, helium compressor low temperature pre-heater, oiling motor, automatic pollution discharge solenoid valve, discharge pressure electro connecting pressure gauge, lubricating oil pressure electro connecting pressure gauge.
5. a kind of dual system helium recovery equipment electrical control gear according to claim 1, it is characterized in that: described cooling device actuating equipment comprises solution feed pump, electrical heating, air-cooler, refrigeration compressor, switching solenoid valve, liquid supply pressure electro connecting pressure gauge.
6. a kind of dual system helium recovery equipment electrical control gear according to claim 1 is characterized in that: described dry decontamination device actuating equipment for two towers of absorption, regeneration alternate run, purify blowoff electromagnetic valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220552123 CN202904311U (en) | 2012-10-26 | 2012-10-26 | Dual-system electrical control apparatus for helium recovery equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220552123 CN202904311U (en) | 2012-10-26 | 2012-10-26 | Dual-system electrical control apparatus for helium recovery equipment |
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| Publication Number | Publication Date |
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| CN202904311U true CN202904311U (en) | 2013-04-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201220552123 Expired - Lifetime CN202904311U (en) | 2012-10-26 | 2012-10-26 | Dual-system electrical control apparatus for helium recovery equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102929235A (en) * | 2012-10-26 | 2013-02-13 | 江苏兆胜空调有限公司 | Electric control device of double-system helium recycling equipment |
-
2012
- 2012-10-26 CN CN 201220552123 patent/CN202904311U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102929235A (en) * | 2012-10-26 | 2013-02-13 | 江苏兆胜空调有限公司 | Electric control device of double-system helium recycling equipment |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170106 Address after: 225441 Tongjiang Road, Jiangsu, Taixing, No. Patentee after: JIANGSU JOSUN AIR CONDITIONER CO.,LTD. Address before: 225441 Tongjiang Road, Taixing, Jiangsu, No. 18, No. Patentee before: JIANGSU JOSUN AIR CONDITIONER Co.,Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130424 |