The utility model content
For solving the problems of the technologies described above, the purpose of this utility model is for providing a kind of header, and this header is provided with the drainage ridge, and the drainage ridge can make the condensed water that flow to header discharge rapidly.Another purpose of the present utility model provides a kind of heat exchanger that comprises above-mentioned header.
For reaching the first purpose of the present utility model, the utility model provides a kind of header, the periphery of described header has along its axially extended drainage ridge, so that the condensed water that flow to described header flows downward to the crestal culmination place of described drainage ridge and discharges along the sidewall of described drainage ridge, and the curvature of described drainage ridge sidewall is less than the curvature of described header periphery.
Preferably, the root of described drainage ridge two side extends from the both sides on described header middle part or top respectively and the below that is connected to mutually described header forms the crestal culmination of described drainage ridge.
Preferably, the two side of described drainage ridge is plane.
Preferably, the angle α of described drainage ridge two side satisfies 30 °≤α≤60 °.
Preferably, the cross section of the crestal culmination of described drainage ridge is V-arrangement, or trapezoidal, or arc.
Preferably, the two side of described drainage ridge is with respect to the radial symmetric setting of described header.
Preferably, described drainage ridge and described header are the monolithic construction of cutting formation.
Preferably, the axial length of described drainage ridge is not more than the axial length of described header.
Preferably, described drainage ridge has axially extending bore.
Be provided with the drainage ridge in the header provided by the utility model, and the curvature of drainage ridge sidewall is less than the curvature of header periphery, then reduced the viscous force of condensed water, increased the component of gravity in the condensed water direction of motion, accelerated the defluent speed of condensed water, can discharge in time rapidly so that flow to the condensed water of header, solved condensed water gather in the header middle and lower part and water appears flying, the problems such as causing the heat exchanger mechanically deform of freezing.
For reaching another purpose of the present utility model, the utility model also provides a kind of heat exchanger, comprises at least two headers and is plugged in heat exchanger tube between the described header, and described header is above-mentioned each described header.Because above-mentioned header has above-mentioned technique effect, the heat exchanger with this header also has constructed effect.
Description of drawings
Fig. 1 is a kind of typical heat exchanger structure schematic diagram;
Fig. 2 provides the structural representation of a kind of specific embodiment of heat exchanger for the utility model;
Fig. 3 is the structural representation of header among Fig. 2;
Fig. 4 is that the A-A of Fig. 3 is to cutaway view;
Fig. 5 is the perspective view of header among Fig. 2;
Fig. 6 is the contrast schematic diagram of header cross section among header and Fig. 1 among Fig. 4;
Fig. 6-1 is the first At The Height water droplet force analysis comparison diagram among Fig. 6;
Fig. 6-2 is the second At The Height water droplet force analysis comparison diagram among Fig. 6;
Fig. 6-3 is third high degree place water droplet force analysis comparison diagram among Fig. 6;
Fig. 6-4 is the 4th At The Height water droplet force analysis comparison diagram among Fig. 6;
Fig. 6-5 is the 5th At The Height water droplet force analysis comparison diagram among Fig. 6;
Fig. 7 drainage ridge of header that is condensation flow to Fig. 2 and the structural representation of discharging;
Fig. 8 header that is condensation flow to Fig. 1 and the structural representation of discharging.
Fig. 9 is the structural representation at drainage ridge crestal culmination place among Fig. 4.
The structural representation at Figure 10 drainage ridge crestal culmination place of header bottom that is condensation flow to Fig. 4;
The structural representation of Figure 11 header bottom that is condensation flow to Fig. 1;
Figure 12 provides the another kind of structural representation of drainage ridge in the header for the utility model;
Figure 13 provides another structural representation of drainage ridge in the header for the utility model;
Figure 14 is the structural representation of the another kind of specific embodiment of header that the utility model provides;
Figure 15 provides the structural representation of another specific embodiment of header for the utility model;
Figure 16 is the another kind of structural representation of drainage ridge.
Among Fig. 1:
11. header, 12. fins, 13. heat exchanger tubes;
Among Fig. 2-Figure 16:
21. header, 22. fins, 23, heat exchanger tube, 211. drainage ridges, 2111. crestal culminations, 212. slots, 2112. axially extending bores.
The specific embodiment
Core of the present utility model is for providing a kind of header, and this header is provided with the drainage ridge, and the drainage ridge can make the condensed water that flow to header discharge rapidly.Another core of the present utility model provides a kind of heat exchanger that comprises above-mentioned header.
In order to make those skilled in the art understand better the technical solution of the utility model, the utility model is described in further detail below in conjunction with the drawings and specific embodiments.For the ease of understand and describe succinct, hereinafter be described in conjunction with heat exchanger and header, beneficial effect no longer repeats to discuss.Need to prove in addition, relate in the literary composition " on ", the term position such as D score, " interior ", " outward " is mainly take Fig. 2 as the visual angle, also be that flow tendency according to condensed water is described, be convenient to understand the utility model structure operation principle in use and the beneficial effect that produces, concrete structure of the present utility model do not caused restriction.
Please refer to Fig. 2-5, Fig. 2 provides the structural representation of a kind of specific embodiment of heat exchanger for the utility model; Fig. 3 is the structural representation of header among Fig. 2; Fig. 4 is that the A-A of Fig. 3 is to cutaway view; Fig. 5 is the perspective view of header among Fig. 2.
Among this embodiment, heat exchanger comprises header 21, heat exchanger tube 23 and is located at fin 22 between the heat exchanger tube 23 that header 21 is provided with the slot 212 that inserts for heat exchanger tube 23.In addition, the periphery of the header 21 of heat exchanger has along its axially extended drainage ridge 211, be that the periphery of header 21 has and extends axially and wholely have a projection of tendencies toward shrinkage, in order to flow to crestal culmination 2111 places and discharge that the condensed water of header 21 can flow downward to along the sidewall of drainage ridge 211 drainage ridge 211, hence one can see that, during use, should make the crestal culmination 2111 of drainage ridge 211 towards the below, so that condensed water can be discharged fast.
In addition, the curvature of drainage ridge 211 sidewalls is greater than the curvature of header 21 peripheries among the embodiment, be that the degree of crook of drainage ridge 211 sidewalls is less than the degree of crook of header 21 peripheries, as shown in Figure 1, the cross section of general header 11 be circle, requires the curvature of drainage ridge 211 sidewalls should be greater than the curvature of header 21 circular circumference herein.As can be seen from Figure 4, the upper end of the cross section of drainage ridge 211 curves inwardly, and obviously greater than the radius of header 21 circular cross sections, correspondingly, its corresponding curvature is less than the curvature of header 21 peripheries for its corresponding radius of curvature; The lower end of drainage ridge 211 cross sections is roughly triangular in shape, and namely drainage ridge 211 lower end sidewalls are plane, and its curvature is zero, same curvature less than header 21 peripheries.
For ease of understanding the purpose that drainage ridge 211 is set among this embodiment, please refer to Fig. 6, Fig. 6 is the contrast schematic diagram of header cross section in header and the prior art among Fig. 3, and wherein dotted portion illustrates among Fig. 1 the difference part of header 21 cross sections in the general header 11 and Fig. 3.Take the orientation of Fig. 6 as the visual angle, get the condensed water water droplet that is in differing heights position, five places and carry out force analysis, get respectively the first height a, the second height b, third high degree c, the 4th height d, the 5th height e, height reduces successively according to said sequence.Because Fluid Flow in A has transitivity, so analyze as an example of water droplet example, can reflect the overall flow trend of condensed water, and hypothesis water droplet quality is equal, because the change of shape of diverse location place water droplet is less, is ignored herein.
Please continue the 6-1 to 6-5 with reference to figure, Fig. 6-1 is the first At The Height water droplet force analysis comparison diagram among Fig. 6; Fig. 6-2 is the second At The Height water droplet force analysis comparison diagram among Fig. 6; Fig. 6-3 is third high degree place water droplet force analysis comparison diagram among Fig. 6; Fig. 6-4 is the 4th At The Height water droplet force analysis comparison diagram among Fig. 6; Fig. 6-5 is the 5th At The Height water droplet force analysis comparison diagram among Fig. 6.
Fig. 6-1 is to 6-5, suppose that Ft θ, Fn θ, G θ, Gt θ represent respectively among the utility model embodiment suffered viscous force, pressure, gravity and the gravity component on the water droplet direction of motion of water droplet on the header 21, θ 1, θ 2, θ 3, θ 4, θ 5 represent respectively in the present embodiment angle of five differing heights position G θ and Ft θ; Ft β, Fn β, G β, Gt β represent respectively water droplet on the general header 11 suffered viscous force, pressure, gravity and gravity at the component of the water droplet direction of motion, and β 1, β 2, β 3, β 4, β 5 represent respectively the G β of five differing heights position water droplets on the general header 11 and the angle of Ft β.
The suffered viscous force of water droplet is opposite with the direction of motion of water droplet, gravity on the direction of motion component and viscous force to make a concerted effort be the power of the water droplet direction of motion.The computing formula of Gt θ and Gt β is respectively Gt θ=G θ * cos θ, Gt β=G β * cos β.Relatively θ 1 and β 1, θ 2 and β 2, θ 3 and β 3, θ 4 and β 4, θ 5 and the β 5 at header 11 and 21 5 differing heights places of header clearly can find out θ 1<β 1, θ 2=β 2, θ 3 ≈ β 3, θ 4<β 4, θ 5<β 5.Therefore at height and position place shown in the first height a, the 4th height d, the 5th height e, satisfy relational expression: Gt θ>Gt β, namely compared to general header 11, among the utility model embodiment on the header 21 in the position, three places shown in this Fig. 6, the component of gravity on the water droplet direction of motion has increased.Height and position shown in the second height b and the third high degree c satisfies relational expression Gt θ=Gt β, and namely the component along the direction of motion equates substantially.When the drainage ridge 211 of header 21 flowed downward during the above analysis, water droplet were implemented along the utility model, the component of gravity on the water droplet direction of motion was increased.
By the can visually see flow tendency of condensed water of Fig. 7 and Fig. 8, Fig. 7 drainage ridge of header that is condensation flow to Fig. 2 and the structural representation of discharging; Fig. 8 header that is condensation flow to Fig. 1 and the structural representation of discharging.Be Fig. 7 and Fig. 8 show drainage ridge 211 is set after, flowing of condensed water is more smooth and easy, black arrow all represents the flow direction of condensed water among two figure.Therefore, for above-described embodiment, the header 21 that drainage ridge 211 is set has reduced the viscous force of condensed water, increased the component of gravity in the condensed water direction of motion, accelerated the defluent speed of condensed water, can discharge in time rapidly so that flow to the condensed water of header 21, solved condensed water gather in header 21 middle and lower parts and water appears flying, the problems such as causing the heat exchanger mechanically deform of freezing.
For above-described embodiment, can compare simultaneously β 4 and β 5, β 4<β 5, on general header 11, along with condensed water to flows, gravity is more and more less at tangential component, be reduced to 0 to bottommost, this moment, viscous force was opposite with gravity direction, showed as the adhesive force to water droplet and header 11 bottom contact-making surfaces, only have when gravity greater than adhesive force the time water droplet can flow down, as shown in Figure 4.For embodiment of the present utility model, because the bottom of drainage ridge 211 sidewalls is planes, θ 4=θ 5 then, water droplet flow to bottom always, the component of gravity on the direction of motion is constant all the time, and water droplet can accelerate to flow always, until bottom, water droplet is easy to just can flow down along drainage ridge 211, as shown in Figure 4.
Can expect, the sidewall of drainage ridge 211 also is not limited to shape shown in Figure 4, and the curvature of its sidewall gets final product less than header 21 periphery curvature, certainly, when drainage ridge 211 sidewalls are plane, can reach the effect that the described further quickening condensed water of this section flows.On sidewall is plane basis substantially, in order successfully to flow to drainage ridge 211 so that flow to the condensed water of header 21, the top of drainage ridge 211 sidewalls can possess certain radian, so that condensed water can transit to drainage ridge 211 from header 21 peripheries preferably swimmingly.All can find out from Fig. 4 and Fig. 5, drainage ridge 211 upper portion side wall possess certain flexibility, and satisfy curvature less than header 21 periphery curvature, condensed water can be smooth and easy and be accelerated to flow to by a small margin the top of drainage ridge 211, the middle and lower part of drainage ridge 211 sidewalls is plane, then condensed water continues significantly to flow to the crestal culmination 2111 of drainage ridge 211 with accelerating, and then discharges.
Are connected the transition of circumference with header and connect and convenient processing in order to realize drainage ridge 211, the structural design of drainage ridge 211 and header 21 as shown in Figure 5, the monolithic construction that drainage ridge 211 and header 21 form for cutting, can find out in conjunction with Fig. 4, owing to need guarantee that the curvature of drainage ridge 211 sidewalls is less than the curvature of header 21 peripheries during cutting, if the pore cross section of header 21 still is circular, header 21 internal diameters that then drainage ridge 211 sidewalls are corresponding will diminish, in order to guarantee the intensity of header 21 tube walls, it can not be circular that the header 21 pore cross sections that cutting forms form, among Fig. 4, inboard wall of tube body corresponding with drainage ridge 211 sidewalls on the header 21 is to central elevation, pipe thickness loss when forming drainage ridge 211 to remedy, guarantee the intensity of body, in fact, the sidewall on drainage ridge 21 tops of this moment has served as the tube wall of header 21.Drainage ridge 211 and header 21 also can form monolithic construction by casting.Drainage ridge 211 and header 21 also can be split-type structurals, can only comprise lower end part triangular in shape among Fig. 4 such as drainage ridge 21, directly the drainage ridge of this structure are connected on the header 11 among Fig. 1 also to be fine.
In addition, because condensed water generally especially compiles the bottom in the middle and lower part of header 21, then the root of drainage ridge 211 two sides can extend respectively and be connected to mutually the crestal culmination 2111 of the below formation drainage ridge 211 of header 21 from the both sides at header 21 middle parts.Then condensation flow is to the middle part of header 21, can accelerate to flow, 211 settings like this of drainage ridge can either solve general header 11 middle and lower part condensed water accumulation problems, do not affect again the grafting (being positioned at the top of header 21 for the slot 212 of heat exchanger tube 23 grafting) of header 21 and heat exchanger tube 23.The root of drainage ridge 211 two sides also can extend from the top of header 211, as shown in Figure 4, below header 21 center lines, the flow process of condensed water is roughly suitable with the flow process on general header 11, and more than header 21 center lines, the flow process of condensed water is less than the flow process on general header 11, on the whole, the flow process of condensed water is reduced in the present embodiment, reaches the purpose of the further raising condensed water velocity of discharge.
For the various embodiments described above, the two side of drainage ridge 211 can be with respect to the radial symmetric setting of header 21.Then condensed water is when the top of header 21 flows to the both sides of drainage ridge 211, and it is roughly consistent that the flow tendency of condensed water can keep, and reaches same drainage effect, in order to avoid one-sided generation seeping phenomenon.Better for the drainage effect that makes drainage ridge 211 both sides, the angle α of both sides sidewall preferably satisfies following condition: 30 °≤α≤60 °, please refer to Fig. 9, and Fig. 9 is the structural representation at drainage ridge crestal culmination place among Fig. 4.In this angular interval, the partical gravity of condensed water can guarantee the smooth discharge of condensed water, and the volume size of drainage ridge 211 also is suitable for installing, and can not interfere with other members.Certainly, for the various embodiments described above, the both sides of drainage ridge also can asymmetricly arrange, when heat exchanger is obliquely installed, all can realize the purpose that condensed water is discharged fast for guaranteeing drainage ridge 211 two sides, can be according to the angle of heat exchanger inclination, size and the angle of design drainage ridge 211 two sides.
In addition, in above-described embodiment, drainage ridge 211 both sides sidewalls join and are straight line, be that crestal culmination 2111 is wire, on cross section, roughly show as triangle, as shown in Figure 4, when then condensation flow is to crestal culmination 2111, the face that condensed water contacts with drainage ridge 211 is approximately linear face, and suffered adhesive force is very little, can relatively easily flow down.Can understand with reference to Figure 10 and Figure 11 the structural representation at Figure 10 drainage ridge crestal culmination place of header bottom that is condensation flow to Fig. 4; The structural representation of Figure 11 header bottom that is condensation flow to Fig. 1.Among Figure 11, the contact-making surface of condensed water and header 11 bottoms is larger, and adhesive force is larger, and the discharge of condensed water is difficulty comparatively.
Certainly, the shape of drainage ridge 211 is not limited to Fig. 4 and structure shown in Figure 5, please continue with reference to Figure 12 and Figure 13, and Figure 12 provides the another kind of structural representation of drainage ridge in the header for the utility model; Figure 13 provides another structural representation of drainage ridge in the header for the utility model.Among Figure 12, it is trapezoidal that drainage ridge 211 roughly is, and namely the two side of drainage ridge 211 is connected to same plane mutually, and drainage ridge 211 two sides are connected to a cambered surface mutually among Figure 13.Drainage ridge 211 shapes of these two kinds of structures can realize the purpose of this utility model equally, but at the drainage effect at drainage ridge 211 crestal culminations 2111 places inferior to above-described embodiment.
The axial length of drainage ridge 211 can design according to installation requirements.The axial length of the drainage ridge 211 shown in Fig. 5 is less than the axial length of header 21, structure and the prior art at header 21 two ends can be consistent, in order to install, it is neat that one of one end of drainage ridge 211 and header 21 held level with both hands, the other end is shorter than the other end of header 21, as shown in figure 14, Figure 14 is the structural representation of the another kind of specific embodiment of header that the utility model provides.Certainly, the axial length of drainage ridge 211 also can equal the axial length of header 21, and as shown in figure 15, Figure 15 provides the structural representation of another specific embodiment of header for the utility model.
For the various embodiments described above, can also make further improvement to the structure of drainage ridge 211, please refer to Figure 16, Figure 16 is the another kind of structural representation of drainage ridge.
At drainage ridge 211 axially extending bore 2112 is set, the shape of cross section of axially extending bore 2112 can be geometric figure arbitrarily, among this embodiment axially through hole 2112 near crestal culminations 2112 and roughly be in the centerline of drainage ridge 21 cross sections, this kind set-up mode is convenient to the actual processing of axially extending bore 2112, certainly, axially extending bore 2112 also can be arranged at other positions of drainage ridge 211.At drainage ridge 211 axially extending bore 2112 is set and saves material.
More than a kind of heat exchanger provided by the utility model and header thereof are described in detail.Used specific case herein principle of the present utility model and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present utility model and core concept thereof.Should be understood that; for those skilled in the art; under the prerequisite that does not break away from the utility model principle, can also carry out some improvement and modification to the utility model, these improvement and modification also fall in the protection domain of the utility model claim.