CN202898469U - Intelligent-control induction heating furnace of automobile stabilizer bar - Google Patents
Intelligent-control induction heating furnace of automobile stabilizer bar Download PDFInfo
- Publication number
- CN202898469U CN202898469U CN 201220535561 CN201220535561U CN202898469U CN 202898469 U CN202898469 U CN 202898469U CN 201220535561 CN201220535561 CN 201220535561 CN 201220535561 U CN201220535561 U CN 201220535561U CN 202898469 U CN202898469 U CN 202898469U
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- CN
- China
- Prior art keywords
- stabilizer bar
- automobile stabilizer
- induction heater
- intelligent
- heating furnace
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- Expired - Fee Related
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Abstract
The utility model belongs to the field of mechanical devices and particularly relates to an intelligent-control induction heating furnace of an automobile stabilizer bar. The intelligent-control induction heating furnace comprises an induction heater and a conveying chain, wherein the conveying chain passes through the induction heater and is arranged on a frame body, the induction heater is internally provided with a heating coil and an infrared thermometer, and the conveying chain, the heating coil and the infrared thermometer are respectively connected with a PLC (Programmable Logic Controller). The intelligent-control induction heating furnace disclosed by the utility model has the beneficial effects that the heating temperature of the automobile stabilizer bar can be controlled and monitored by adopting the PLC and the induction heater, so that the automobile stabilizer bar is heated sufficiently and uniformly, and the intelligent control is realized to further improve the energy utilization rate, the working environment and the working efficiency; meanwhile, the temperature rise time of the automobile stabilizer bar is short, so that the decarburization amount is reduced; the working efficiency is improved due to the arrangement of a clamp; and the heating coil and the automobile stabilizer bar are the same in shape, so that the temperature difference of the same automobile stabilizer bar can be ensured to be minimal, and the product quality is improved.
Description
Technical field
The utility model relates to the intelligent control of a kind of automobile stabilizer bar induction heater, belongs to the mechanism field, is mainly used in the automobile stabilizer bar thermal treatment process.
Background technology
Automobile stabilizer bar is the emphasis safety member in the automobile component, and the relationship between quality of its product is to the comfortableness of car load, handling and security.At present, usually adopt the equipment such as high temperature gas-fired furnace, high temp oil-fired stove or resistance-type box type heater to the automobile stabilizer bar heating of quenching.But in use there are problems in above equipment: the product oxidation and decarbonization is serious in the heat-processed; The auxiliary heating-up time is longer, and the overall manufacturing cost is high; Production efficiency is low, and labour intensity is large; Automobile stabilizer bar discrepancy stove high temperature direct projection human body, severe operational environment; The fire box temperature warm area is inhomogeneous, and the automobile stabilizer bar Heating temperature is inhomogeneous, and quality product is low.
The utility model content
The technical problems to be solved in the utility model is: provide a kind of simple in structure, easy to operate, production efficiency is high, and the intelligent control of the automobile stabilizer bar that can improve the quality of products induction heater.
The utility model is that the technical scheme that its technical problem of solution adopts is: the intelligent control of described automobile stabilizer bar induction heater, it is characterized in that: comprise induction heater and conveyor chain, conveyor chain passes induction heater and is installed on the support body, heater coil and infrared thermometer are set in the induction heater, and conveyor chain, heater coil and infrared thermometer connect respectively the PLC control device.
When automobile stabilizer bar is heated, the automobile stabilizer bar of needs heating can be placed on the conveyor chain, by conveyor chain automobile stabilizer bar be transported in the induction heater and heat, the automobile stabilizer bar that heating is finished can transfer out by conveyor chain again; Be provided with heater coil and infrared thermometer in the induction heater, heater coil can heat automobile stabilizer bar, make heating-up time shortening in the heat-processed, reduce production costs, and reduce the decarburized amount of automobile stabilizer bar, automobile stabilizer bar is heated evenly, and infrared thermometer can be monitored the temperature of the automobile stabilizer bar in the heat-processed, and with data feedback in the PLC control device; The power supply that conveyor chain uses can adopt intermediate frequency power supply, and intermediate frequency power supply can be realized working stability, the function of save energy; The PLC control device is according to the output rating of the Data Control intermediate frequency power supply of infrared thermometer feedback, thereby the speed of control conveyor chain realizes uniform discharge.
The corresponding conveyor chain in the top of described support body end arranges clamper, and clamper connects the PLC control device.The setting of clamper can be finished the work of discharging, the automobile stabilizer bar that unloads can be put into cooling pool, quenches, and the PLC control device can be realized the intellectuality control to clamper, reduces labour intensity, increases work efficiency.
The shape of described heater coil is identical with the shape of automobile stabilizer bar.Heater coil is identical with the shape of automobile stabilizer bar, can guarantee that the same automobile stabilizer bar temperature difference reaches minimum, improves the quality of products.
The beneficial effects of the utility model are:
Adopt PLC control device and induction heater, can control and monitor the Heating temperature of automobile stabilizer bar, automobile stabilizer bar is heated fully, evenly, realize intelligent control, thereby the raising energy utilization rate is improved Working environment, increases work efficiency; Simultaneously can make the automobile stabilizer bar heating-up time short, reduce decarburized amount; The setting of clamper can be increased work efficiency; The shape of heater coil is identical with the shape of automobile stabilizer bar, can guarantee that the same automobile stabilizer bar temperature difference reaches minimum, improves the quality of products.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Among the figure: 1, cooling pool 2, clamper 3, conveyor chain 4, infrared thermometer 5, heater coil 6, induction heater 7, automobile stabilizer bar 8, support body.
Embodiment
Below in conjunction with accompanying drawing the utility model is described further:
As shown in Figure 1, the intelligent control of automobile stabilizer bar described in the utility model induction heater, comprise induction heater 6 and conveyor chain 3, conveyor chain 3 passes induction heater 6 and is installed on the support body 8, induction heater 6 interior heater coil 5 and the infrared thermometers 4 of arranging, conveyor chain 3, heater coil 5 are connected with infrared thermometer and are connected respectively the PLC control device.The corresponding conveyor chain 3 in the top of support body 8 ends arranges clamper 2, and clamper 2 connects the PLC control device, and the shape of heater coil 5 is arranged to the shape identical with automobile stabilizer bar 7.
During work, start the PLC control device, automobile stabilizer bar 7 is placed on the conveyor chain 3, automobile stabilizer bar 7 is entered in the induction heater 6 with conveyor chain 3,7 heating of 5 pairs of automobile stabilizer bars of heater coil in the induction heater 6, infrared thermometer 4 arrives the PLC control device with the Temperature Feedback of automobile stabilizer bar 7, and the PLC control device is by the transfer rate of the output power conveyor chain 3 of control intermediate frequency power supply, the automobile stabilizer bar 7 that clamper 2 is finished heating is put into cooling pool 1, finishes quenching.
Claims (3)
1. induction heater is controlled in an automobile stabilizer bar intellectuality, it is characterized in that: comprise induction heater (6) and conveyor chain (3), conveyor chain (3) passes induction heater (6) and is installed on the support body (8), heater coil (5) and infrared thermometer (4) are set in the induction heater (6), and conveyor chain (3), heater coil (5) are connected 4 with infrared thermometer) connect respectively the PLC control device.
2. induction heater is controlled in automobile stabilizer bar intellectuality according to claim 1, it is characterized in that: the terminal corresponding conveyor chain in top (3) of support body (8) arranges clamper (2), and clamper (2) connects the PLC control device.
3. induction heater is controlled in automobile stabilizer bar intellectuality according to claim 1 and 2, and it is characterized in that: the shape of heater coil (5) is identical with the shape of automobile stabilizer bar (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220535561 CN202898469U (en) | 2012-10-18 | 2012-10-18 | Intelligent-control induction heating furnace of automobile stabilizer bar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220535561 CN202898469U (en) | 2012-10-18 | 2012-10-18 | Intelligent-control induction heating furnace of automobile stabilizer bar |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202898469U true CN202898469U (en) | 2013-04-24 |
Family
ID=48119161
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220535561 Expired - Fee Related CN202898469U (en) | 2012-10-18 | 2012-10-18 | Intelligent-control induction heating furnace of automobile stabilizer bar |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202898469U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104120223A (en) * | 2013-04-25 | 2014-10-29 | 上海中国弹簧制造有限公司 | Heating device for spring bar and heating method thereof |
-
2012
- 2012-10-18 CN CN 201220535561 patent/CN202898469U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104120223A (en) * | 2013-04-25 | 2014-10-29 | 上海中国弹簧制造有限公司 | Heating device for spring bar and heating method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130424 Termination date: 20151018 |
|
| EXPY | Termination of patent right or utility model |