CN202881516U - Single-spindle driving wheel disc false twist spinning device - Google Patents

Single-spindle driving wheel disc false twist spinning device Download PDF

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CN202881516U
CN202881516U CN 201220418621 CN201220418621U CN202881516U CN 202881516 U CN202881516 U CN 202881516U CN 201220418621 CN201220418621 CN 201220418621 CN 201220418621 U CN201220418621 U CN 201220418621U CN 202881516 U CN202881516 U CN 202881516U
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wheel disc
wheel
false twisting
contact
sliver
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陈子瑜
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Abstract

The utility model provides a single-spindle driving wheel disc false twist spinning device which uses a rotary wheel disc as a false twist element. Friction of the periphery of the rotary wheel disc drives a sliver to rotate to produce false twist. The single-spindle driving wheel disc false twist spinning device is characterized in that at least one false twist wheel disc is arranged on a lower portion of a front roller jaw, the periphery of one wheel disc is in pressure contact with a front upper roller or with a front lower roller, the friction of the surface of the front upper roller or the friction of the surface of the front lower roller drives the wheel disc to rotate, an included angle alpha is formed between an axis of the wheel disc and an axis of the roller, and a false twist contact section is formed by the sliver output from the front roller jaw and the periphery of at least one wheel disc.

Description

Single ingot drives wheel disc false twisting spinning apparatus
Technical field
The utility model relates to the spinning equipment field, is the device of additional false twisting in the ring throstle spinning process, and particularly adopting wheel disc is that the false twisting element is made the false twisting spinning apparatus that single ingot drives with roller.
Background technology
In the ring throstle spinning process, by having improved the history of spinning process condition and/or the existing many decades of yarn property in the method for the additional false twisting of spinning bar, false-twisting device all is arranged on front roller nip in the spinning section between the twizzle in disclosed technology, the method of mechanical type false twisting roughly is divided into mechanical type center friction-driven according to sliver false-twist motion mode, the sheave surface friction rolling, double-wheel-disc or the afterturn of wheel disc group, double-faced leather belt or the afterturn of belt group, the mantle friction of single contact-segment tengential belt is rolled, the technical schemes such as two contact-segment tengential belt mantle friction rollings, what have in these schemes only is suitable for laboratory applications, the complicated investment of the structure for false twisting that has and/or operating cost are higher, the scheme production operation inconvenience that has, thereby, be not all to be suitable for commercial application.
The single contact-segment tengential belt of above-mentioned employing mantle friction rolling structure for false twisting is open by US2590374 United States Patent (USP) in 1949, this structure arranges the circular tengential belt of a circulation at spinning section, during the tengential belt rectilinear motion, sliver produces the rotation of rolling under the coefficient of friction between sliver and the tengential belt and angle of contact pressure-acting, realize the false twisting to sliver.
Two contact-segment tengential belt mantle friction rolling structure for false twisting are open by Australian applicant in 1996, and Chinese patent application of the same clan number is 97192676X, and it is the potential utilization to US2590374 United States Patent (USP) structural principle.This structure arranges the circular tengential belt of a circulation at spinning section, make the corresponding positive and negative that contacts the spinning section sliver of positive and negative of two sections tengential belts of reverse motions, and make sliver form the angle of contact that contacts with tengential belt, during circular tengential belt rectilinear motion, sliver produces the rotation of rolling under the coefficient of friction between sliver and the tengential belt and angle of contact pressure-acting, realize the false twisting to sliver.
Sheave surface friction rolling structure for false twisting is open by US2590374 United States Patent (USP) in 1949, its false twisting element is made of the false twisting wheel disc, adopt the worm and worm wheel of each ingot position of major axis linkage driving to transmission, with rotating false twisting wheel disc periphery or end-face friction contact sliver, make the tangential stressed generation of sliver roll to rotate and obtain false twisting.
Above-mentioned several structure for false twisting all needs to arrange special driving mechanism and control system, drives and the motion of control false twisting element.Fine spining machine headstock and/or the tailstock in the space compactness arrange original design that additional driving mechanism has influence on fine spining machine, at the additional false twisting element of the spinning section of each ingot position also to a great extent impact operation, even may make and reduce spinning spindle position or/and minimizing package capacity etc. are unfavorable for the concession of production efficiency, not only invest the operating cost height, and affect production management and overall benefit.Particularly by the disclosed sheave surface friction rolling of US2590374 United States Patent (USP) structure for false twisting in 1949, need to be at each ingot position spinning section additional major axis, worm and worm wheel and fixed support thereof, additionally take the spinning space that originally has special-purpose, be difficult on existing fine spining machine without adding concessively installation and using.
Summary of the invention
The purpose of this utility model provides a kind of be used as power single ingot in source of front roller that utilizes and drives wheel disc friction-type false twisting technical scheme, and it is simple in structure, and transmission is reasonable, installs facility additional, and is easy to operate, and investment operating cost is low.
Implementation of the present utility model is:
Single ingot drives wheel disc false twisting spinning apparatus, adopt rotation roulette as the false twisting element, rotation roulette periphery and sliver have a false twisting contact-segment, the revolution of friction-driven sliver produces false twisting, it is characterized in that arranging in the front roller nip downstream at least one false twisting wheel disc, the periphery of a wheel disc and front upper roller or front bottom roll pressure contact, front upper roller or front lower surface of roller friction driving roller disc spins, be an angle α between wheel disk axis and the roller axis, the sliver of exporting from front roller nip has the false twisting contact-segment with a wheel disc periphery at least.
The sliver that is surrounded on the wheel disc periphery is made sliver roll around Pivot Point Center by the disk friction drive, thereby sliver obtains false twisting.
Bottom roll or front upper roller drive the structure of false twisting spinning before the single-wheel dish list contact-segment, a false twisting wheel disc is set in the front roller nip downstream, wheel disc and front bottom roll or front upper roller pressure contact, the friction driving roller disc spins, sliver and wheel disc periphery form a false twisting contact-segment.
Increasing the contact angle of sliver and wheel disc periphery, effective ways of increase false twisting efficient, is to adopt two rotation roulettes to become the device of two contact-segment false twistings spinning as the false twisting element:
Bottom roll or front upper roller drive the structure of false twisting spinning before the two contact-segments of double-wheel-disc, two false twisting wheel discs are set in the front roller nip downstream, two equal, coaxial and distances in interval of wheel disc external diameter, the first wheel disc periphery and front upper roller or front bottom roll pressure contact, two wheel discs of friction-driven rotate together, sliver first forms first false twisting contact-segment with the first wheel disc periphery, passes second false twisting contact-segment of periphery formation in two gaps between the wheel disc and the second wheel disc downstream again.
If need to reduce this technological parameter of false twisting twist factor, then can adopt the design of the two contact-segments of not isometrical three wheel discs or not isometrical double-wheel-disc list contact-segment false twisting spinning:
Bottom roll or front upper roller drive the structure of false twisting spinning before the two contact-segments of not isometrical three wheel discs, three false twisting wheel discs are set in the front roller nip downstream, three wheel discs are coaxial, second equates and the distance in interval with third round dish external diameter, the first wheel disc external diameter greater than second with the third round dish, the first wheel disc is the rotary actuation wheel, periphery and front bottom roll or front upper roller pressure contact, three wheel discs of friction-driven rotate together, sliver first forms first false twisting contact-segment with third round dish or the second wheel disc periphery, pass again second with the third round dish between the gap and second false twisting contact-segment of periphery formation in the second wheel disc or third round dish downstream.
Bottom roll or front upper roller drive the structure of false twisting spinning before the not isometrical double-wheel-disc list contact-segment, two false twisting wheel discs are set in the front roller nip downstream, two wheel disc is coaxial but external diameter is unequal, the first wheel diameter is greater than the second wheel disc, the first wheel disc is the rotary actuation wheel, periphery and front bottom roll or front upper roller pressure contact, two wheel discs of friction-driven rotate together, and sliver contacts with the second wheel disc periphery circular arc and forms a false twisting contact-segment.
Two false twisting spinning forms that contact-segment false twisting twist factor is cumulative:
The two contact-segment incremental front upper rollers of not isometrical double-wheel-disc or front bottom roll drive the structure of false twisting spinning, two false twisting wheel discs are set in the front roller nip downstream, two coaxial and distances in interval of wheel disc, the first wheel diameter is greater than the second wheel disc, the first wheel disc periphery and front upper roller or front bottom roll pressure contact, two wheel discs of friction-driven rotate together, sliver first forms first false twisting contact-segment with the second wheel disc periphery, passes second false twisting contact-segment of periphery formation in two gaps between the wheel disc and the first wheel disc downstream again.
The method of two cumulative enforcement false twistings of false twisting contact-segment, so that sliver is after the sliver surface rolling friction through first false twisting contact-segment, second false twisting contact-segment makes the sliver between the one the second wheel discs obtain a false twisting twist factor that appends, and so more is conducive to the minimizing of sliver filoplume.
Above-mentionedly drive wheel disc by front roller and carry out single or two contact-segment false twisting, owing to be single ingot drive, if in order to make things convenient for the joint operation, each single ingot can be designed to independently to add unloading, unloading false-twisting device when being the joint operation finishes after joint operates false-twisting device is normally spinned.
The wheel disc periphery at least with the surface of sliver contact-segment, with helix groove, the sth. made by twisting of the rotation direction of screw line and the spinning bar twist is to opposite.
Adopt wheel disc and sliver contact-segment partly with the wheel disc of helix groove as the false twisting element, the sliver axis basically tangentially meets at right angles with wheel disc and intersects in the false twisting spinning process, wheel disc is when rotating the friction-driven sliver, since the existence of helix groove make sliver tangentially on wheel disc friction rolling obtain in the false twisting, be subjected to the axial downstream transport of helix groove component effect sliver, sliver produces the compound motion of rolling false twisting and similar rolling output, not only increased the wheel disc friction drive tangential to sliver, and eliminated or alleviate disadvantageous sliding friction between sliver and the wheel disc.Thereby the optimization structure for false twisting improves the false twisting quality.
The false-twisting device that adopts the above-mentioned sliver of directly front roller nip being exported by front roller driving wheel disc to carry out false twisting, because false twisting element and driving element are an assembly, thereby not only reliable transmission operation simple in structure is convenient, more advantageously false twisting contact-segment or the first false twisting contact-segment are very approaching apart from front roller nip in addition, fully can be in the average fiber length of short fiber spinning, add that wheel disc and sliver contact-segment part is with the design of helix groove, such afterturn process has had concurrently to be gathered the sliver fibre end, shorten the function that trigonum length and blocking-up balloon tension transmit to the trigonum, simultaneously because the false twisting twist factor substantially exceeds the resultant yarn twist factor, make the structure generation promising change of fiber in the sliver, this is very favorable to improving false twisting process conditions and yarn quality and performance, also is that other are incomparable in the scheme that the spinning section away from front roller nip arranges the false twisting element.
Description of drawings
Fig. 1 a, 1b are the schematic diagram that bottom roll drives false twisting spinning embodiment before the single-wheel dish list contact-segment.
Fig. 2 a, 2b are the schematic diagram that single-wheel dish list contact-segment front upper roller drives false twisting spinning embodiment.
Fig. 3 a, 3b are the schematic diagram that bottom roll drives false twisting spinning embodiment before the two contact-segments of double-wheel-disc.
Fig. 4 a, 4b are the schematic diagram that the two contact-segment front upper rollers of double-wheel-disc drive false twisting spinning embodiment.
Fig. 5 a, 5b and 5c, 5d drive false twisting spinning embodiment schematic diagram for the front bottom roll of the two contact-segments of not isometrical three wheel discs.
Fig. 6 a, 6b and 6c, 6d drive false twisting spinning embodiment schematic diagram for the two contact-segment front upper rollers of not isometrical three wheel discs.
Fig. 7 a, 7b drive false twisting spinning embodiment schematic diagram for bottom roll before the not isometrical double-wheel-disc list contact-segment.
Fig. 8 a, 8b drive false twisting spinning embodiment schematic diagram for not isometrical double-wheel-disc list contact-segment front upper roller.
Fig. 9 a, 9b are the schematic diagram that bottom roll drives false twisting spinning embodiment before the two contact-segment incrementals of not isometrical double-wheel-disc
Figure 10 a, 10b are the schematic diagram that the two contact-segment incremental front upper rollers of not isometrical double-wheel-disc drive false twisting spinning embodiment.
Figure 11 is wheel disc periphery helix groove form and direction schematic diagram.
Marginal data:
1 front bottom roll 6 second wheel discs, 11 support left wings
Not isometrical the second wheel disc of 2 front upper rollers 7 12 carrier bases
3 first wheel discs, 8 third round dishes, 13 wheel disk racks
4 output slivers, 9 first false twisting section slivers, 14 support right flanks
Lift on 5 thread-carriers, 10 second wheel discs (cumulative false twisting), the 15 support right flanks
The specific embodiment
Single ingot drives wheel disc false twisting spinning apparatus, adopt rotation roulette as the false twisting element, the revolution of rotation roulette periphery friction-driven sliver produces false twisting, at least one false twisting wheel disc is set in the front roller nip downstream, the periphery of a wheel disc and front upper roller or front bottom roll pressure contact, front upper roller or bottom roll mantle friction driving wheel disc spins are an angle α between wheel disk axis and the roller axis, and the sliver of exporting from front roller nip has the false twisting contact-segment with a wheel disc periphery at least.
Wheel disc drives sliver makes sliver roll around Pivot Point Center, thereby sliver obtains false twisting.
Following examples are all take spinning Z twist yarn as example, and spinning S then arranges the false twisting element during twist yarn on the contrary.
In Fig. 1 a, Fig. 1 b, bottom roll drives the structure of false twisting spinning before the single-wheel dish list contact-segment, a wheel disc 3 is set in the front roller nip downstream, wheel disc 3 and front bottom roll 1 pressure contact, by 3 rotations of front bottom roll 1 friction-driven wheel disc, sliver 4 is positioned at the wheel disc right side, wheel disc 3 moves to right sliver 4, off normal is in ingot position center line, and sliver 4 carries out false twisting with wheel disc 3 right outside all CONTACT WITH FRICTION, is a drift angle at the angle α of left between wheel disk axis and the roller axis.In order to increase the contact angle of sliver 4 and wheel disc 3 peripheries, a thread-carrier 5 is set in the wheel disc downstream.
In Fig. 2 a, Fig. 2 b, single-wheel dish list contact-segment front upper roller drives the structure of false twisting spinning, a wheel disc is set in the front roller nip downstream, wheel disc 3 and front upper roller 2 pressure contacts, by 3 rotations of front upper roller 2 friction-driven wheel discs, sliver 4 is positioned at the wheel disc left side, wheel disc 3 moves to left sliver 4, off normal is in ingot position center line, and sliver 4 carries out false twisting with wheel disc 3 left outside all CONTACT WITH FRICTION, is a drift angle at right-hand angle α between wheel disk axis and the roller axis.In order to increase the contact angle of sliver 4 and wheel disc 3 peripheries, a thread-carrier 5 is set in the wheel disc downstream.
Increasing the contact angle of sliver and wheel disc periphery, effective ways of increase false twisting efficient, is to adopt two rotation roulettes to become the structure of two contact-segment false twistings spinning as the false twisting element:
In Fig. 3 a, Fig. 3 b, bottom roll drives the structure of false twisting spinning before the two contact-segments of double-wheel-disc, two wheel discs are set in the front roller nip downstream, two equal, coaxial and distances in interval of wheel disc external diameter, the first wheel disc 3 and front bottom roll 1 pressure contact, by 3 rotations of front bottom roll 1 friction-driven the first wheel disc, the second wheel disc 6 also rotates thereupon synchronously.The first wheel disc 3 moves to right sliver 4, and off normal is in ingot position center line, sliver 4 first with the first wheel disc 3 right outside all CONTACT WITH FRICTION after, through the one the second wheel disc gaps, carry out false twisting with left outside all CONTACT WITH FRICTION in the second wheel disc 6 downstreams again.Be a drift angle at the angle α of left between wheel disk axis and the roller axis.
In Fig. 4 a, Fig. 4 b, the two contact-segment front upper rollers of double-wheel-disc drive the structure of false twisting spinning, two wheel discs are set in the front roller nip downstream, two equal, coaxial and distances in interval of wheel disc external diameter, the first wheel disc 3 and front upper roller 2 pressure contacts, by 3 rotations of front upper roller 2 friction-driven the first wheel disc, the second wheel disc 6 also rotates thereupon synchronously.The first wheel disc 3 moves to left sliver 4, and off normal is in ingot position center line, sliver 4 first with the first wheel disc 3 left outside all CONTACT WITH FRICTION after, through the one the second wheel disc gaps, carry out false twisting with right outside all CONTACT WITH FRICTION in the second wheel disc 6 downstreams again.Be a drift angle at right-hand angle α between wheel disk axis and the roller axis.
The structure of the two contact-segment false twisting spinning of above-mentioned single-wheel dish list contact-segment or double-wheel-disc, because the wheel disc as the false twisting element directly contacts with front upper roller or front lower surface of roller, the linear resonance surface velocity of wheel disc periphery is substantially equal to front upper roller or front lower surface of roller linear velocity, be substantially equal in other words the output line speed of sliver, if therefore do not calculate the smooth of false-twisted process, suppose that namely false twisting efficient is 100%, then according to technology Calculation, spin the sliver of any line density, the metric system false twisting twist factor of sliver is about 860, false twisting twist factor made in Great Britain is about 9.
If need to reduce this technological parameter of false twisting twist factor, then can adopt the design of the two contact-segments of not isometrical three wheel discs or not isometrical double-wheel-disc list contact-segment false twisting spinning:
At Fig. 5 a, among Fig. 5 b, bottom roll drives the structure of false twisting spinning before the two contact-segments of not isometrical three wheel discs, three wheel discs are set in the front roller nip downstream, three wheel discs are coaxial, the first wheel disc 3 is the rotary actuation wheel, outer circumference diameter is D1, periphery and front bottom roll 1 pressure contact, front bottom roll 1 mantle friction drives together synchronous rotary of three coaxial wheel discs, and the second wheel disc 7 equates with third round dish 8 external diameters, i.e. D2=D3, but less than the first wheel disc 3, be D2<D1, the second wheel disc 7 and the distance in third round dish 8 intervals, the second wheel disc 7 moves to right sliver 4, off normal is in ingot position center line, after sliver 4 elder generations and the second wheel disc 7 right outside all CONTACT WITH FRICTION, through the second third round dish gap, carry out false twisting with left outside all CONTACT WITH FRICTION in third round dish 8 downstreams again.Be a drift angle at the angle α of left between wheel disk axis and the roller axis.
At Fig. 5 c, among Fig. 5 d, bottom roll drives the another kind of structure of false twisting spinning before the two contact-segments of not isometrical three wheel discs, three wheel discs are set in the front roller nip downstream, three wheel discs are coaxial, the first wheel disc 3 is the rotary actuation wheel, outer circumference diameter is D1, periphery and front bottom roll 1 pressure contact, front bottom roll 1 mantle friction drives together synchronous rotary of three coaxial wheel discs, and the second wheel disc 7 equates with third round dish 8 external diameters, i.e. D2=D3, but less than the first wheel disc 3, be D2<D1, the second wheel disc 7 and the distance in third round dish 8 intervals, third round dish 8 moves to right sliver 4, off normal is in ingot position center line, after sliver 4 elder generations and the third round dish 8 right outside all CONTACT WITH FRICTION, through the second third round dish gap, carry out false twisting with left outside all CONTACT WITH FRICTION in the second wheel disc 7 downstreams again.Be a drift angle at the angle α of left between wheel disk axis and the roller axis.
At Fig. 6 a, among Fig. 6 b, the two contact-segment front upper rollers of not isometrical three wheel discs drive the structure of false twisting spinning, three wheel discs are set in the front roller nip downstream, three wheel discs are coaxial, the first wheel disc 3 is the rotary actuation wheel, outer circumference diameter is D1, periphery and front upper roller 2 pressure contacts, front upper roller 2 mantle frictions drive together synchronous rotary of three coaxial wheel discs, and the second wheel disc 7 equates with third round dish 8 external diameters, i.e. D2=D3, but less than the first wheel disc 3, be D2<D1, the second wheel disc 7 and the distance in third round dish 8 intervals, the second wheel disc 7 moves to left sliver 4, off normal is in ingot position center line, after sliver 4 elder generations and the second wheel disc 7 left outside all CONTACT WITH FRICTION, through the second third round dish gap, carry out false twisting with right outside all CONTACT WITH FRICTION in third round dish 8 downstreams again.Be a drift angle at right-hand angle α between wheel disk axis and the roller axis.
At Fig. 6 c, among Fig. 6 d, the two contact-segment front upper rollers of not isometrical three wheel discs drive the another kind of structure of false twisting spinning, three wheel discs are set in the front roller nip downstream, three wheel discs are coaxial, the first wheel disc 3 is the rotary actuation wheel, outer circumference diameter is D1, periphery and front upper roller 2 pressure contacts, front upper roller 2 mantle frictions drive together synchronous rotary of three coaxial wheel discs, and the second wheel disc 7 equates with third round dish 8 external diameters, i.e. D2=D3, but less than the first wheel disc 3, be D2<D1, the second wheel disc 7 and the distance in third round dish 8 intervals, third round dish 8 moves to left sliver 4, off normal is in ingot position center line, after sliver 4 elder generations and the third round dish 8 left outside all CONTACT WITH FRICTION, through the second third round dish gap, carry out false twisting with right outside all CONTACT WITH FRICTION in the second wheel disc 7 downstreams again.Be a drift angle at right-hand angle α between wheel disk axis and the roller axis.
At Fig. 7 a, among Fig. 7 b, bottom roll drives the structure of false twisting spinning before the not isometrical double-wheel-disc list contact-segment, two wheel discs are set in the front roller nip downstream, two wheel disc is coaxial but external diameter is unequal, the first wheel disc 3 diameters are greater than the second wheel disc 7, the first wheel disc 3 is the rotary actuation wheel, periphery is rotated with two coaxial wheel discs of front bottom roll 1 pressure contact friction-driven, contact angle of contact of formation with the second wheel disc 7 periphery circular arcs from the sliver 4 of front roller nip output, the second wheel disc 7 moves to right sliver 4, off normal is in ingot position center line, and sliver 4 and the second wheel disc 7 right outside all CONTACT WITH FRICTION are carried out false twisting.Be a drift angle at the angle α of left between wheel disk axis and the roller axis.
At Fig. 8 a, among Fig. 8 b, not isometrical double-wheel-disc list contact-segment front upper roller drives the structure of false twisting spinning, two wheel discs are set in the front roller nip downstream, two wheel disc is coaxial but external diameter is unequal, the first wheel disc 3 diameters are greater than the second wheel disc 7, the first wheel disc 3 is the rotary actuation wheel, periphery is rotated with two coaxial wheel discs of front upper roller 2 pressure contact friction-driven, contact angle of contact of formation with the second wheel disc 7 periphery circular arcs from the sliver 4 of front roller nip output, the second wheel disc 7 moves to left sliver 4, off normal is in ingot position center line, and sliver 4 and the second wheel disc 7 left outside all CONTACT WITH FRICTION are carried out false twisting.Be a drift angle at right-hand angle α between wheel disk axis and the roller axis.
In order to increase the contact angle of sliver 4 and wheel disc periphery, a thread-carrier is set in the wheel disc downstream.
The first wheel disc of the two contact-segments of not isometrical three wheel discs of above Fig. 5 to Fig. 8 or not isometrical double-wheel-disc list contact-segment false twisting spinning directly contacts with front upper roller or front lower surface of roller, the linear resonance surface velocity of wheel disc periphery is substantially equal to the front roller linear resonance surface velocity, be substantially equal in other words the output line speed of sliver, and the false twisting contact-segment of sliver is second or second and the periphery of the 3 two wheel disc, because the second third round dish is D2/D1 with the diameter ratio of the first wheel disc and the ratio of linear velocity, if therefore do not calculate the smooth of false-twisted process, suppose that namely false twisting efficient is 100%, then according to technology Calculation, spin the sliver of any line density, the metric system false twisting twist factor of sliver is 860 * D2/D1, false twisting twist factor made in Great Britain is 9 * D2/D1.Because D2<D1 is D2/D1<1, the false twisting twist factor of sliver just is metric system<860, made in Great Britain<9.The ratio of D2/D1 so just can be set according to process requirements, obtain to be suitable for the false twisting twist factor of Spinning Varieties.Such as D2/D1=0.8, false twisting twist factor=860 * D2/D1=688 then.
In the device of three wheel disc false twistings spinning, do not establish the gap between the first wheel disc and the second wheel disc, can be integrated processing.
Above-mentioned false-twisting device with two contact-segments, the positive and negative that two false twisting contact-segments drive respectively sliver makes sliver roll around Pivot Point Center, obtain on the sliver with twist with the fingers to false twisting, the sliver twist between two false twisting contact-segments remains unchanged basically, and the while, two opposite frictional directions of false twisting contact-segment were offset the skew of sliver.
Two false twisting spinning forms that contact-segment false twisting twist factor is cumulative:
At Fig. 9 a, among Fig. 9 b, bottom roll drives the structure of false twisting spinning before the two contact-segment incrementals of not isometrical double-wheel-disc, two wheel discs are set in the front roller nip downstream, two coaxial and distances in interval of wheel disc, the first wheel disc 3 diameter D1 are greater than the second wheel disc 10 diameter D2, the first wheel disc 3 and front bottom roll 1 pressure contact, by 3 rotations of front bottom roll 1 friction-driven the first wheel disc, the second wheel disc 10 also rotates thereupon synchronously, the second wheel disc 10 with sliver 4 off normals in ingot position center line, after sliver 4 elder generations and the second wheel disc 10 right outside all CONTACT WITH FRICTION, through the gap between two wheel discs, carry out false twisting with the first wheel disc 3 left outside all CONTACT WITH FRICTION again, be a drift angle at the angle α of left between wheel disk axis and the roller axis.
At Figure 10 a, among Figure 10 b, the two contact-segment incremental front upper rollers of not isometrical double-wheel-disc drive the structure of false twisting spinning, two wheel discs are set in the front roller nip downstream, two coaxial and distances in interval of wheel disc, the first wheel disc 3 diameter D1 are greater than the second wheel disc 10 diameter D2, the first wheel disc 3 and front upper roller 2 pressure contacts, by 3 rotations of front upper roller 2 friction-driven the first wheel disc, the second wheel disc 10 also rotates thereupon synchronously, the second wheel disc 10 with sliver 4 off normals in ingot position center line, after sliver 4 elder generations and the second wheel disc 10 left outside all CONTACT WITH FRICTION, through the gap between two wheel discs, carry out false twisting with the first wheel disc 3 right outside all CONTACT WITH FRICTION again, be a drift angle at right-hand angle α between wheel disk axis and the roller axis.
Among Figure 10 in order to make things convenient for joint operation, the wheel disc supporting part is divided into carrier base 12, support left wing 11, support right flank 14 and wheel disk rack 13, three supports connect with the mandrel of front upper roller 2 separately, support left wing 11 and support right flank 14 are lifted on can be separately, as lifting 15 (dotted portions) on the support right flank, each single ingot can be designed to add separately unloading like this, namely joint is lifted the single ingot independent driving device of false twisting on when operation, false-twisting device is normally spinned after finishing the joint operation.
Drive the structure of false twisting spinning for bottom roll or front upper roller before the two contact-segment incrementals of the described not isometrical double-wheel-disc of Fig. 9 Figure 10, because the second wheel disc is D2/D1 with the diameter ratio of the first wheel disc and the ratio of linear velocity, if therefore do not calculate the smooth of false-twisted process, suppose that namely false twisting efficient is 100%, then according to technology Calculation, spin the sliver of any line density, the false twisting twist factor that the second wheel disc gives first sliver is metric system 860 * D2/D1,9 * D2/D1 made in Great Britain.The first wheel disc directly contacts with front upper roller or front lower surface of roller, the linear resonance surface velocity of wheel disc periphery is substantially equal to front upper roller or front lower surface of roller linear velocity, be substantially equal in other words the output line speed of sliver, if therefore do not calculate the smooth of false-twisted process, suppose that namely false twisting efficient is 100%, then according to technology Calculation, spin the sliver of any line density, the metric system false twisting twist factor that gives sliver behind the first wheel disc is about 860, false twisting twist factor made in Great Britain is about 9.
When configuration D2<D1, sliver obtains first false twisting twist factor that the second wheel disc gives sliver gives sliver less than the first wheel disc after this false twisting twist factor, the false twisting twist of two contact-segments is cumulative, namely the second wheel disc is to first false twisting twist factor of sliver of front roller nip output, and sliver first wheel disc of reentrying after through the gap between the one the second wheel discs replenishes the false twisting twist factor that gives sliver.Such as D2/D1=0.8, then the second wheel disc gives first the false twisting twist factor of sliver=860 * D2/D1=688, and the metric system false twisting twist factor that gives sliver behind the first wheel disc is about 860.
The method of two cumulative enforcement false twistings of false twisting contact-segment, so that sliver is after the sliver surface rolling friction through first false twisting contact-segment, second false twisting contact-segment makes the sliver between the one the second wheel discs obtain a false twisting twist factor that appends, and so more is conducive to the minimizing of sliver filoplume.
The first wheel disc external diameter in above-mentioned single-wheel dish and the two or three wheel disc false-twisting devices is 20~50 millimeters, be preferably 33 ± 7 millimeters, wheel disc periphery arc radius is 2~5 millimeters, is preferably 3.5 ± 1 millimeters, the width of sliver passage is 1~5 millimeter between the wheel disc, is preferably 2.5 ± 1 millimeters.
Angle α between above-mentioned false-twisting device wheel disk axis and the roller axis has determined the angle of contact of sliver and false twisting element, and angle α is larger, and angle of contact is also larger, and false twisting frictional force is also larger, and angle α is 20~50 degree.
Above-mentioned wheel disc periphery adopts the synthetic materials such as polyurethane, butyronitrile, silica gel or fluorine glue, preferably adopts the polyurethane material, and hardness is Shao Shi 70~95 degree.
Above-mentioned wheel disc peripheral cross-section shape preferably adopts circle, also can adopt ellipse, parabola shaped or other curve arc.
Above-mentioned wheel disc periphery synthetic material can adopt the methods such as bonding, nested and tensioning to be combined with the wheel disk body, preferably adopts the ring of similar round section joint ring, is tightly placed in and is with reeded the wheel on the disk body.
The wheel disc periphery at least with the surface of sliver contact-segment, with helix groove, the rotation direction of screw line is twisted with the fingers to opposite with the spinning bar twist, 0.5~1.5 millimeter of the slot pitch of helix groove, the thread groove degree of depth are 0.2~0.7 millimeter, helical angle is 25~45 degree.Figure 11 is screw line rotation direction corresponding to spinning Z twist yarn.
Adopt periphery with the wheel disc of helix groove as the false twisting element, the sliver axis basically tangentially meets at right angles with wheel disc and intersects in the false twisting spinning process, sliver and wheel disc form an angle of contact, wheel disc is when rotating the friction-driven sliver, since the existence of helix groove make sliver tangentially on wheel disc friction rolling obtain in the false twisting, be subjected to the axial downstream transport of helix groove component effect sliver, sliver produces the compound motion of rolling false twisting and similar rolling output, not only increased the wheel disc friction drive tangential to sliver, and eliminated or alleviate disadvantageous sliding friction between sliver and the wheel disc.Thereby the optimization structure for false twisting improves the false twisting quality.
Export the output point of sliver in order to stablize the two contact-segment false twisting modes of double-wheel-disc and three wheel discs, in the wheel disc upstream and/or the downstream thread-carrier can be set.
Above-mentionedly drive wheel disc by front roller and carry out single or two contact-segment false twisting, owing to be single ingot drive, if in order to make things convenient for the joint operation, each single ingot can be designed to independently to add unloading, unloading false-twisting device when being the joint operation finishes after joint operates false-twisting device is normally spinned.Concrete such as Figure 10, or other can make the false twisting wheel disc leave the structure in front roller nip downstream.
Described single-wheel dish or double-wheel-disc or three wheel disc axles are fixed on the support, and support connects with the front upper roller axle.

Claims (10)

1. single ingot drives wheel disc false twisting spinning apparatus, adopt rotation roulette as the false twisting element, the revolution of rotation roulette periphery friction-driven sliver produces false twisting, it is characterized in that in the front roller nip downstream at least one wheel disc being set, the periphery of a wheel disc and front upper roller or front bottom roll pressure contact, front upper roller or front lower surface of roller friction driving roller disc spins, be an angle ɑ between wheel disk axis and the roller axis, the sliver of exporting from front roller nip has the false twisting contact-segment with a wheel disc periphery at least.
2. single ingot as claimed in claim 1 drives wheel disc false twisting spinning apparatus, it is characterized in that adopting the front bottom roll of the two contact-segments of double-wheel-disc or front upper roller to drive the structure of false twisting spinning, two wheel discs are set in the front roller nip downstream, two wheel disc external diameters equate, coaxial and distance in interval, the first wheel disc periphery and front upper roller or front bottom roll pressure contact, two wheel discs of friction-driven rotate together, sliver first forms first false twisting contact-segment with the first wheel disc periphery, passes second false twisting contact-segment of periphery formation in two gaps between the wheel disc and the second wheel disc downstream again.
3. single ingot as claimed in claim 1 drives wheel disc false twisting spinning apparatus, it is characterized in that adopting the front bottom roll of the two contact-segments of not isometrical three wheel discs or front upper roller to drive the structure of false twisting spinning, three wheel discs are set in the front roller nip downstream, three wheel discs are coaxial, second equates and the distance in interval with third round dish external diameter, the first wheel disc external diameter greater than second with the third round dish, the first wheel disc is the rotary actuation wheel, periphery and front bottom roll or front upper roller pressure contact, three wheel discs of friction-driven rotate together, sliver first forms first false twisting contact-segment with third round dish or the second wheel disc periphery, pass again second with the third round dish between the gap and second false twisting contact-segment of periphery formation in the second wheel disc or third round dish downstream.
4. single ingot as claimed in claim 1 drives wheel disc false twisting spinning apparatus, it is characterized in that adopting the two contact-segment incremental front upper rollers of not isometrical double-wheel-disc or front bottom roll to drive the structure of false twisting spinning, two wheel discs are set in the front roller nip downstream, two coaxial and distances in interval of wheel disc, the first wheel diameter is greater than the second wheel disc, the first wheel disc periphery and front upper roller or front bottom roll pressure contact, two wheel discs of friction-driven rotate together, sliver first forms first false twisting contact-segment with the second wheel disc periphery, passes second false twisting contact-segment of periphery formation in two gaps between the wheel disc and the first wheel disc downstream again.
5. single ingot as claimed in claim 1 drives wheel disc false twisting spinning apparatus, it is characterized in that the wheel disc peripheral cross-section is shaped as circular arc.
6. drive the device of wheel disc false twisting spinning such as each described single ingot of claim 1 to 5, it is characterized in that the first wheel disc external diameter in single-wheel dish and the two or three wheel disc false-twisting devices is 20 ~ 50 millimeters, wheel disc periphery arc radius is 2 ~ 5 millimeters, the width of sliver passage is 1 ~ 5 millimeter between the wheel disc, and angle ɑ is 20 ~ 50 degree.
7. drive wheel disc false twisting spinning apparatus such as each described single ingot of claim 1 to 5, it is characterized in that the wheel disc periphery adopts the polyurethane material, hardness is Shao Shi 70~95 degree.
8. drive wheel disc false twisting spinning apparatus such as each described single ingot of claim 1 to 5, it is characterized in that wheel disc periphery synthetic material adopts the ring of round section joint ring, is tightly placed in and is with reeded the wheel on the disk body.
9. drive wheel disc false twisting spinning apparatus such as each described single ingot of claim 1 to 5, it is characterized in that the wheel disc periphery at least with the surface of sliver contact-segment, with helix groove, the rotation direction of screw line and spinning bar twist sth. made by twisting are to opposite.
10. drive wheel disc false twisting spinning apparatus such as each described single ingot of claim 1 to 5, it is characterized in that single-wheel dish or double-wheel-disc or three wheel disc axles are fixed on the support, support connects with the front upper roller axle.
CN 201220418621 2012-08-22 2012-08-22 Single-spindle driving wheel disc false twist spinning device Expired - Lifetime CN202881516U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102839453A (en) * 2012-08-22 2012-12-26 陈子瑜 Single-spindle drive wheel disc false-twist spinning device
CN110644082A (en) * 2019-09-01 2020-01-03 嘉兴学院 Method and device for controlling broken end breakpoint of false twist compact spinning
CN111172635A (en) * 2020-01-09 2020-05-19 嘉兴学院 Transmission method and device of false twist compact spinning device and spinning frame
CN112647175A (en) * 2020-12-25 2021-04-13 潍坊迅纺新材料科技有限公司 Fine denier terylene, antibacterial terylene and cotton three-component super-soft antibacterial yarn and manufacturing method thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102839453A (en) * 2012-08-22 2012-12-26 陈子瑜 Single-spindle drive wheel disc false-twist spinning device
CN102839453B (en) * 2012-08-22 2017-04-05 陈子瑜 The device of Single-spindle drive wheel disc false-twist spinning
CN110644082A (en) * 2019-09-01 2020-01-03 嘉兴学院 Method and device for controlling broken end breakpoint of false twist compact spinning
CN111172635A (en) * 2020-01-09 2020-05-19 嘉兴学院 Transmission method and device of false twist compact spinning device and spinning frame
CN111172635B (en) * 2020-01-09 2021-04-02 嘉兴学院 Transmission method and device of false twist compact spinning device and spinning frame
CN112647175A (en) * 2020-12-25 2021-04-13 潍坊迅纺新材料科技有限公司 Fine denier terylene, antibacterial terylene and cotton three-component super-soft antibacterial yarn and manufacturing method thereof
CN112647175B (en) * 2020-12-25 2021-12-10 潍坊迅纺新材料科技有限公司 Fine denier terylene, antibacterial terylene and cotton three-component super-soft antibacterial yarn and manufacturing method thereof

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