CN202878073U - Environment-friendly dust self-absorption polishing system - Google Patents
Environment-friendly dust self-absorption polishing system Download PDFInfo
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- CN202878073U CN202878073U CN 201220569279 CN201220569279U CN202878073U CN 202878073 U CN202878073 U CN 202878073U CN 201220569279 CN201220569279 CN 201220569279 CN 201220569279 U CN201220569279 U CN 201220569279U CN 202878073 U CN202878073 U CN 202878073U
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- dust
- polishing system
- gas
- environmental protection
- gas source
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model provides an environment-friendly dust self-absorption polishing system which comprises a gas source and a polishing device. The polishing device comprises an engine base, a polishing system, a dust absorption system and a control box. The polishing system comprises a polishing head, the polishing head is provided with a gas source pipe and a dust absorption pipe, and the gas source pipe is communicated with the gas source. The dust absorption system comprises a vacuum cleaner arranged on the engine base, the vacuum cleaner comprises a motor and a dust collection bucket, and a dust absorption port is arranged on the dust collection bucket and communicated with the dust absorption pipe of the polishing head. The control box is provided with a controller, a flow inductor is arranged between the gas source pipe of the polishing head and the gas source and connected with the controller, and the flow inductor is used for detecting the flow of the gas source pipe and transmitting obtained flow signals to the controller. The controller controls the motor of the vacuum cleaner according to the flow signals. The environment-friendly dust self-absorption polishing system has the advantages of being mechanical-electrical-integration, easy to operate and control, environment-friendly and safe and the like.
Description
Technical field
The utility model relates to a kind of system, particularly a kind of environmental protection self-dust-suction polishing system for polishing behind the mechanical device finish coatings for the article surface polishing.
Background technology
Surface finish is a processing must carrying out in touch-up paint, the painting process such as the manufacturing of plant equipment etc., repairing.In the bruting process, often can produce a large amount of dust and residue, surrounding environment is caused certain influence, and also be a kind of harm to the healthy of operator.Although watermill process can improve defects, also brought new problem, such as producing large amount of sewage, water power exists simultaneously, also has potential safety hazard.At present, the environmental protection self-dust-suction polishing system that some will be polished and dust suction combines occurs, but mostly in use needed omnidistance Artificial Control, waste of manpower and time, and be prone to maloperation; On the other hand, after the grinding head of polishing system stopped polishing, dust suction also stopped, and without the process of dedusting, caused the dust of collecting in the dust sucking drum to be difficult for dropping, and caused difficulty for the follow-up dust of toppling over.
The utility model content
The technical problems to be solved in the utility model provides environmental protection self-dust-suction polishing system a kind of electromechanical integration, that be easy to operate and control, its have environmental protection, safe, easy to use, the characteristics such as use manpower and material resources sparingly.
For solving the problems of the technologies described above, the technical scheme that the utility model provides is as follows:
A kind of environmental protection self-dust-suction polishing system, comprise source of the gas and sanding apparatus, described sanding apparatus comprises support, polishing system, dust collecting system and control cabinet, and described polishing system comprises grinding head, grinding head has a gas source pipe and a dust sucting pipeline, and described gas source pipe communicates with source of the gas; Described dust collecting system comprises the vacuum cleaner of being located on the support, and described vacuum cleaner comprises motor and dust bucket, and dust bucket is provided with the suction port that is connected with the dust sucting pipeline of grinding head; Described control cabinet is provided with controller, be provided with the flow inductor that is electrically connected with controller between the gas source pipe of grinding head and the source of the gas, flow inductor is for detection of the flow of described gas source pipe, and sending the flow signal that obtains to controller, controller is according to the motor of flow signal control vacuum cleaner.
Described environmental protection self-dust-suction polishing system also is provided with oil water separator between the gas source pipe of grinding head and source of the gas.
Described environmental protection self-dust-suction polishing system also is provided with air pressure regulator between the gas source pipe of described grinding head and the source of the gas.
Be connected by a transition joint between the described environmental protection self-dust-suction polishing system, the gas source pipe of described grinding head and source of the gas.
Described environmental protection self-dust-suction polishing system, described controller is the PLC controller.
Described environmental protection self-dust-suction polishing system, described sanding apparatus also is furnished with silencing means.
Described environmental protection self-dust-suction polishing system is provided with filter core in the described dust bucket.
Described environmental protection self-dust-suction polishing system, described support below is provided with universal caster wheel.
Described environmental protection self-dust-suction polishing system, described sanding apparatus is provided with a hand-pushing handle.
The technical scheme that the utility model provides has following beneficial effect:
The environmental protection self-dust-suction polishing system that the utility model provides not only has polishing and two kinds of functions of dust suction concurrently, also has the dust in the dust bucket is blown off so that the dedusting function of toppling over.And its compact conformation is reasonable, and equipment volume is little, and it is little to take up room, and is easy to use, and does not pollute the environment.Sanding apparatus is provided with oil water separator, and connects cleverly among the pipeline of sanding apparatus, makes that equipment is not fragile, long service life.Adopt controller, automatically control the work of polishing system and dust collecting system according to flow signal, realize polishing-dust suction-dedusting, make bruting process simpler and easy, quick.Be provided with hand-pushing handle and Universal wheel, make mobile more flexible.Sanding apparatus is provided with muffling device, weakens greatly the noise that produces in the work, is conducive to create good working environment.
PLC controller described in the literary composition, its English full name is: Programmable logic Controller, i.e. FPGA controller.It is a kind of electronic system of digital operation operation, it adopts a class programmable memory, be used for its internally stored program, the actuating logic computing, sequential control, regularly, the user oriented instructions such as counting and arithmetical operation, and by numeral or analog pattern input/output various types of machineries of control or production process.
Description of drawings
Fig. 1 is the schematic perspective view of sanding apparatus.
Description of reference numerals: support 1, vacuum cleaner 2, control cabinet 3, transition joint 4, work top 5, Abrasive paper support 6, sand paper column 7 is put face 8, sweep-up pipe hanger 9, hook 10, hand-pushing handle 11, universal caster wheel 12, suction port 20, snap joint 40, oil water separator 41, flow inductor 42, snap joint 43, air pressure adjustment knob 44.
The specific embodiment
Below in conjunction with accompanying drawing (seeing Fig. 1) the utility model is described in further detail.
The environmental protection self-dust-suction polishing system that the utility model provides comprises source of the gas and sanding apparatus.Sanding apparatus comprises support 1, polishing system, dust collecting system, reaches control cabinet 3.Wherein, polishing system comprises grinding head, and grinding head has a gas source pipe and a dust sucting pipeline.The gas source pipe of grinding head communicates with source of the gas, and the gas in the source of the gas is used for driving the rotor of grinding head, makes its rotation, thereby can polish.Dust collecting system comprises the vacuum cleaner 2 of being located on the support, and this vacuum cleaner comprises motor and a dust bucket.Dust bucket is provided with the suction port 20 that is connected with the dust sucting pipeline of grinding head, when the motor forward of vacuum cleaner, makes in the dust sucting pipeline of dust bucket and grinding head and produces negative pressure, thereby dust is sucked in the dust bucket.Be provided with controller in the control cabinet 3, be provided with the flow inductor 42 that is electrically connected with controller between the gas source pipe of grinding head and the source of the gas.Flow inductor 42 is for detection of the gas flow of grinding head gas source pipe, and sends the flow signal that obtains to controller, and controller makes its forward or reverse according to the motor of flow signal control vacuum cleaner.In the present embodiment, described controller is preferably the PLC controller, and the suction port 20 on the dust bucket is preferably Y type diplopore suction port, and two suction ports can connect respectively the dust sucting pipeline of two grinding heads.
For purified gas source effluent air, the impurity that effective separation wherein may exist etc. also are provided with oil water separator 41 between the gas source pipe of grinding head and source of the gas.For ease of regulating the air pressure in the gas source pipe, between the gas source pipe of grinding head and source of the gas, also be provided with air pressure regulator.This air pressure regulator has a knob air pressure adjustment knob 44, by rotation air pressure adjusting knob, thereby realizes the air pressure adjustment that gas source pipe is interior.
In the present embodiment, be connected by a transition joint 4 between the gas source pipe of grinding head and the source of the gas, be specially: this transition joint has two interfaces, one of them interface is connected with source of the gas by a snap joint 40, another interface is connected with flow inductor with oil water separator 41 successively and is connected, flow inductor 42 further is connected with the gas source pipe of grinding head by snap joint 43, like this so that source of the gas communicate with the gas source pipe of grinding head.Gas in the source of the gas flows through oil water separator, flow controller successively, enters afterwards the gas source pipe of grinding head, and drives the rotor of grinding head.
For the noise in the environmental protection self-dust-suction polishing system course of work is weakened, can dispose silencing means at sanding apparatus, such as Sound-proof material etc.Further can be provided with filter core in the dust bucket, be used for the absorption dust.
For more convenient operation be beneficial to and keep clean and tidy, sanding apparatus is provided with work top 5 in order to place the first-class instrument of polishing.Also be provided with Abrasive paper support 6 on the work top, Abrasive paper support is provided with the sand paper column 7 of different model and puts face 8, can deposit for the sand paper of different model like this.One jiao on work top also is provided with a sweep-up pipe hanger 9, also is provided with hook 10 and hand-pushing handle 11 in the sanding apparatus side, and hook 10 can be used for hanging various work apparatus, such as article such as air supply hose and power lines.The below of support also is provided with universal caster wheel 12, and is convenient mobile.
The below is described further the course of work of the environmental protection self-dust-suction polishing system that the utility model provides:
Connect environmental protection self-dust-suction polishing system, the gas source pipe of grinding head is linked to each other with snap joint 43, the dust sucting pipeline of grinding head links to each other with diplopore suction port 20, and suction port can connect 2 Pneumatic grinding machines simultaneously; When only using a grinding head and another suction port idle without pipe, available stopper clogs it, avoids extraneous bad foreign material to suck and causes device damage.
Turn on the power switch and the valve of source of the gas, gas in the source of the gas flows through successively oil water separator 41 and flow inductor 42, and enters the gas source pipe of grinding head from snap joint 43 by snap joint 40, the rotor that drives grinding head rotates, and makes grinding head begin polishing.And when the gas flow inflow-rate of water turbine inductor 42 in the source of the gas, the flow signal that this moment, flow inductor detected is signal A, flow inductor passes to controller on the control cabinet 3 with signal A, and controller makes its forward according to the motor of the signal A control vacuum cleaner that obtains.The motor forward makes in the dust bucket and the interior generation of grinding head dust sucting pipeline negative pressure, and the dust that produces in the bruting process is in time siphoned away.Dust is entered in the dust bucket by suction port 20 through the dust sucting pipeline of grinding head, is adsorbed on the filter core in the dust bucket.
When the polishing end-of-job, close gas source valve, the rotor of grinding head stops operating, and grinding head quits work.The flow signal that this moment, flow inductor detected is signal B, and passes to the controller on the control cabinet, and controller is controlled at this moment motor and made its counter-rotating, realizes the blowback dustproof function, blows off being adsorbed on the filter core of dust bucket or the dust on the bucket wall etc.Namely finish polishing, dust suction and dust removal process.Afterwards dust bucket is taken out, outwell dust and get final product.
The utility model is not limited to above-mentioned embodiment, every various changes of the present utility model or modification are not broken away from spirit and scope of the present utility model, if these are changed and modification belongs within claim of the present utility model and the equivalent technologies scope, then the utility model also means and comprises these changes and modification.
Claims (9)
1. an environmental protection self-dust-suction polishing system comprises source of the gas and sanding apparatus, and described sanding apparatus comprises support, polishing system, dust collecting system and control cabinet, it is characterized in that,
Described polishing system comprises grinding head, and grinding head has a gas source pipe and a dust sucting pipeline, and described gas source pipe communicates with source of the gas,
Described dust collecting system comprises the vacuum cleaner of being located on the support, and described vacuum cleaner comprises motor and dust bucket, and dust bucket is provided with the suction port that is connected with the dust sucting pipeline of grinding head,
Described control cabinet is provided with controller, be provided with the flow inductor that is electrically connected with controller between the gas source pipe of grinding head and the source of the gas, flow inductor is for detection of the flow of described gas source pipe, and sending the flow signal that obtains to controller, controller is according to the motor of flow signal control vacuum cleaner.
2. environmental protection self-dust-suction polishing system according to claim 1 is characterized in that, also is provided with oil water separator between the gas source pipe of grinding head and source of the gas.
3. environmental protection self-dust-suction polishing system according to claim 1 is characterized in that, also is provided with air pressure regulator between the gas source pipe of described grinding head and the source of the gas.
4. environmental protection self-dust-suction polishing system according to claim 1 is characterized in that, is connected by a transition joint between the gas source pipe of described grinding head and the source of the gas.
5. environmental protection self-dust-suction polishing system according to claim 1 is characterized in that, described controller is the PLC controller.
6. environmental protection self-dust-suction polishing system according to claim 1 is characterized in that described sanding apparatus also is furnished with silencing means.
7. environmental protection self-dust-suction polishing system according to claim 1 is characterized in that, is provided with filter core in the described dust bucket.
8. environmental protection self-dust-suction polishing system according to claim 1 is characterized in that, described support below is provided with universal caster wheel.
9. environmental protection self-dust-suction polishing system according to claim 1 is characterized in that described sanding apparatus is provided with a hand-pushing handle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220569279 CN202878073U (en) | 2012-10-31 | 2012-10-31 | Environment-friendly dust self-absorption polishing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220569279 CN202878073U (en) | 2012-10-31 | 2012-10-31 | Environment-friendly dust self-absorption polishing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202878073U true CN202878073U (en) | 2013-04-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220569279 Expired - Fee Related CN202878073U (en) | 2012-10-31 | 2012-10-31 | Environment-friendly dust self-absorption polishing system |
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| CN (1) | CN202878073U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103624688A (en) * | 2013-12-04 | 2014-03-12 | 北海市恒兴珠宝有限责任公司 | Dust-sucking grinding table for shell processing |
| CN104759956A (en) * | 2015-04-11 | 2015-07-08 | 王民生 | Full-automatic intelligent plane polishing machine |
| CN105563293A (en) * | 2015-12-24 | 2016-05-11 | 宁波浩泰紧固件制造有限公司 | Fastener polishing device with high dust collecting effect |
-
2012
- 2012-10-31 CN CN 201220569279 patent/CN202878073U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103624688A (en) * | 2013-12-04 | 2014-03-12 | 北海市恒兴珠宝有限责任公司 | Dust-sucking grinding table for shell processing |
| CN103624688B (en) * | 2013-12-04 | 2016-02-17 | 北海市恒兴珠宝有限责任公司 | A kind of dust absorption grinding bench of shell processing |
| CN104759956A (en) * | 2015-04-11 | 2015-07-08 | 王民生 | Full-automatic intelligent plane polishing machine |
| CN105563293A (en) * | 2015-12-24 | 2016-05-11 | 宁波浩泰紧固件制造有限公司 | Fastener polishing device with high dust collecting effect |
| CN105563293B (en) * | 2015-12-24 | 2017-12-29 | 宁波浩泰紧固件制造有限公司 | A kind of fastener polissoir with high pick-up performance |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130417 Termination date: 20151031 |
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| EXPY | Termination of patent right or utility model |