CN202870593U - Multi-station real-time monitoring meter for excavator paint-spraying line - Google Patents

Multi-station real-time monitoring meter for excavator paint-spraying line Download PDF

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Publication number
CN202870593U
CN202870593U CN2012205439149U CN201220543914U CN202870593U CN 202870593 U CN202870593 U CN 202870593U CN 2012205439149 U CN2012205439149 U CN 2012205439149U CN 201220543914 U CN201220543914 U CN 201220543914U CN 202870593 U CN202870593 U CN 202870593U
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China
Prior art keywords
touch
station
screen
control box
console
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Expired - Fee Related
Application number
CN2012205439149U
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Chinese (zh)
Inventor
刘忠全
李玉新
范健良
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Shandong Yuxin Electrical & Mechanical Manufactring Co Ltd
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Shandong Yuxin Electrical & Mechanical Manufactring Co Ltd
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Priority to CN2012205439149U priority Critical patent/CN202870593U/en
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Programmable Controllers (AREA)

Abstract

The utility model relates to a multi-station real-time monitoring meter for an excavator paint-spraying line and especially relates to a multi-station real-time monitoring meter for an excavator paint-spraying production line. A programmable controller is arranged inside a control cabinet. An operating consol touch screen is arranged on an operating console. Four touch screens are respectively arranged on four control boxes. Multiple operating console buttons are arranged on the operating console. A feeding station control box, a paint-spraying station control box, a reconditioning station control box and a discharging station control box are respectively provided with a plurality of control box buttons. The RJ45 Ethernet ports of all touch screens are connected on an upper RJ45 common port of a switch through network cables and form a small-sized network for Ethernet communication. The monitoring meter which monitors the whole paint-spraying production line in a real-time and comprehensive manner has the characteristics of simple structure, convenient operation, production efficiency increase and enables real-time monitoring and operations. Furthermore, the touch screens which display the operation state of each station are widely applied in the multi-station real-time monitoring meter in excavator paint-spraying lines.

Description

Excavator painting line multistation real-time monitor
Technical field
The utility model relates to a kind of excavator painting line multistation real-time monitor, particularly excavator painting line multistation Real Time Monitoring instrument equipment.
Background technology
At present, existing spraying paint line all is to only have a push-botton operation case on each operation position, can only operate this station, the practical operating conditions that can not show whole production line, can not arrange and monitor operational factor, can not show failure message and disposal route, can not control comprehensively, wayward product quality causes multistation in the painting line that problem with Real Time Monitoring can not be set.
Summary of the invention
The purpose of this utility model, provide a kind of excavator painting line multistation real-time monitor, it is to adopt many touch-screens to carry out communication by RS-232 and Industrial Ethernet and a programmable controller, carry out data transmission, carry out man-machine message exchange, programmable controller all is presented at all operation informations and state parameter on each touch-screen, each station manipulation worker carries out man-machine message exchange by touch-screen, carry out the setting of operational factor at touch-screen, realize the purpose of the Real Time Monitoring of online each the station manipulation message exchange of excavator painting line and operating parameter setting.
The utility model excavator painting line takes following technical scheme to realize with the multistation real-time monitor, it is by programmable controller, the operator's console touch-screen, the feeding station touch-screen, reconditioning station touch-screen, the spray station touch-screen, blanking station touch-screen, switch, netting twine, serial port data line, switch board, operator's console, the operator's console button, the feeding station control box, reconditioning station manipulation case, the spray station control box, blankers' bit manipulation case and control box button consist of, the programmable controller device is in switch board, the operator's console touch-screen, the feeding station touch-screen, reconditioning station touch-screen, spray station touch-screen and blanking station touch-screen install respectively at operator's console, the feeding station control box, the spray station control box, on reconditioning station manipulation case and the blankers' bit manipulation case, many operator's console buttons are set on the operator's console, the feeding station control box, the spray station control box, on reconditioning station manipulation case and the blankers' bit manipulation case many control box buttons are set respectively, all be connected to common mouthful of the upper RJ45 of switch by netting twine by the RJ45 Ethernet interface of all touch-screens upper and form a mininet, carry out ethernet communication.The RS-232 serial ports of the touch-screen on the operator's console is connected on the RS-232 serial ports of programmable controller and carries out the RS-232 communication by serial port data line, all touch-screens and programmable controller in the mininet carry out data transmission.Wherein in serial port data line, the receiving end RXD of PLC programmable controller, transmitting terminal TXD and public terminal GND are connected respectively on transmitting terminal TXD, the receiving end RXD and public terminal GND of HMI1 operator's console touch-screen; Transmitting terminal TXD is responsible for the transmission of data, and receiving end RXD is responsible for the reception of data, and public terminal GND is the common port of transmitting terminal TXD and receiving end RXD; Wherein in the netting twine between HMI1 operator's console touch-screen and SWITCH switch, HMI1 operator's console touch-screen transmitting terminal anodal TX+, transmitting terminal negative pole TX-, the anodal RX+ of receiving end, with rectify utmost point BD4+, not with end negative pole BD4-, receiving end negative pole RX-, not with end BD3+ and not with end BD3-be connected respectively to receiving end anodal RX+, receiving end negative pole RX-, the anodal TX+ of transmitting terminal of SWITCH switch, with rectify utmost point BD4+, with end negative pole BD4-, transmitting terminal negative pole TX-, with holding BD3+ and using and hold on the BD3-.In addition, HMI2 feeding station touch-screen, HMI3 reconditioning station touch-screen, HMI4 spray station touch-screen and HMI5 blanking station touch-screen respectively with the SWITCH switch between the bus connection method of netting twine and the bus connection method of the netting twine between HMI1 operator's console touch-screen and the SWITCH switch identical.The anodal TX+ of transmitting terminal and transmitting terminal negative pole TX-are responsible for the transmission of data, the anodal RX+ of receiving end and receiving end negative pole RX-are responsible for the reception of data, not with proper utmost point BD4+, not with end negative pole BD4-, not with end BD3+ with not with holding BD3-all not have practical function, can be used as siding.Picture program on editor's touch-screen, run location by dolly, the start-stop of Fan and pump, the state of detector switch is all made animation, the flow time that sprays paint, drying time, bake out temperature is made the input and output display box, various operating switchs are all made soft key, failure message and disposal route are all made alarm bar, set up respective signal between the data that all will show and the input and output point that will control and the programmable controller, during work by touch-screen automatically and programmable controller carry out communication, obtain and be converted to corresponding form after the required data of current picture and show or control.The IP of each station touch-screen is set as the IP address identical with the operator's console touch-screen, and wherein, netting twine is five class UTP netting twines, and serial port data line is the three-core shielding line.
The utility model excavator painting line is simple in structure with the effect of multistation real-time monitor, easy to operate, comprehensive Real Time Monitoring whole piece painting line, enhance productivity, carry out Real Time Monitoring and operation, touch-screen shows the picture of each station manipulation running status, is widely used in multistation Real Time Monitoring instrument equipment on the excavator painting line.
Description of drawings
The utility model excavator painting line will be described in further detail with reference to Figs. with the multistation real-time monitor.
Fig. 1 is the structural representation that the utility model excavator painting line is used the multistation real-time monitor.
Fig. 2 is the circuit diagram that the utility model excavator painting line is used the multistation real-time monitor.
1-programmable controller, 2-operator's console touch-screen, 3-feeding station touch-screen, 4-reconditioning station touch-screen, 5-spray station touch-screen, 6-blanking station touch-screen, 7-switch, 8-netting twine, 9-serial port data line, 10-switch board, 11-operator's console, 12-operator's console button, 13-feeding station control box, 14-reconditioning station manipulation case, 15-washing station control box, 16-spray station control box, 17-control box button.
Embodiment
With reference to Fig. 1,2, the utility model excavator painting line multistation real-time monitor, it is by programmable controller 1, operator's console touch-screen 2, feeding station touch-screen 3, reconditioning station touch-screen 4, spray station touch-screen 5, blanking station touch-screen 6, switch 7, netting twine 8, serial port data line 9, switch board 10, operator's console 11, operator's console button 12, feeding station control box 13, reconditioning station manipulation case 14, spray station control box 15, blankers' bit manipulation case 16 and control box button 17 consist of, programmable controller 1 device is in switch board 10, operator's console touch-screen 2, feeding station touch-screen 3, reconditioning station touch-screen 4, spray station touch-screen 5 and blanking station touch-screen 6 install respectively at operator's console 11, feeding station control box 13, reconditioning station manipulation case 14, on spray station control box 15 and the blankers' bit manipulation case 16, many operator's console buttons 12 are set on the operator's console 11, feeding station control box 13, reconditioning station manipulation case 14, on spray station control box 15 and the blankers' bit manipulation case 16 many control box buttons 17 are set respectively, all be connected to common mouthful of the upper RJ45 of switch 7 by netting twine 8 by the RJ45 Ethernet interface of all touch-screens upper and form a mininet, carry out ethernet communication.The RS-232 serial ports of the touch-screen 2 on the operator's console 11 is connected on the RS-232 serial ports of programmable controller 1 and carries out the RS-232 communication by serial port data line 9, all touch-screens and programmable controller 1 in the mininet carry out data transmission.Wherein in serial port data line 9, the receiving end RXD of PLC programmable controller 1, transmitting terminal TXD and public terminal GND are connected respectively on transmitting terminal TXD, the receiving end RXD and public terminal GND of HMI1 operator's console touch-screen 2; Transmitting terminal TXD is responsible for the transmission of data, and receiving end RXD is responsible for the reception of data, and public terminal GND is the common port of transmitting terminal TXD and receiving end RXD; Wherein in the netting twine 8 between HMI1 operator's console touch-screen 2 and SWITCH switch 7, HMI1 operator's console touch-screen 2 transmitting terminals anodal TX+, transmitting terminal negative pole TX-, the anodal RX+ of receiving end, with rectify utmost point BD4+, not with end negative pole BD4-, receiving end negative pole RX-, not with end BD3+ and not with end BD3-be connected respectively to receiving end anodal RX+, receiving end negative pole RX-, the anodal TX+ of transmitting terminal of SWITCH switch 7, with rectify utmost point BD4+, with end negative pole BD4-, transmitting terminal negative pole TX-, with holding BD3+ and using and hold on the BD3-.In addition, HMI2 feeding station touch-screen 3, HMI3 reconditioning station touch-screen 4, HMI4 spray station touch-screen 5 and HMI5 blanking station touch-screen 6 respectively with SWITCH switch 7 between the bus connection method of netting twine 8 and the bus connection method of the netting twine 8 between HMI1 operator's console touch-screen 2 and the SWITCH switch 7 identical.The anodal TX+ of transmitting terminal and transmitting terminal negative pole TX-are responsible for the transmission of data, the anodal RX+ of receiving end and receiving end negative pole RX-are responsible for the reception of data, not with proper utmost point BD4+, not with end negative pole BD4-, not with end BD3+ with not with holding BD3-all not have practical function, can be used as siding.Picture program on editor's touch-screen, run location by dolly, the start-stop of Fan and pump, the state of detector switch is all made animation, the flow time that sprays paint, drying time, bake out temperature is made the input and output display box, various operating switchs are all made soft key, failure message and disposal route are all made alarm bar, set up respective signal between the data that all will show and the input and output point that will control and the programmable controller 1, during work by touch-screen automatically and programmable controller 1 carry out communication, obtain and be converted to corresponding form after the required data of current picture and show or control.The IP of each station touch-screen is set as the IP address identical with the operator's console touch-screen, and wherein, netting twine 8 is five class UTP netting twines, and serial port data line 9 is the three-core shielding line.
The utility model excavator painting line embodiment of multistation real-time monitor, it is by programmable controller 1, operator's console touch-screen 2, feeding station touch-screen 3, reconditioning station touch-screen 4, spray station touch-screen 5, blanking station touch-screen 6, switch 7, serial port data line 9, netting twine 8, switch board 10, operator's console 11, operator's console button 12, feeding station control box 13, reconditioning station manipulation case 14, spray station control box 15, blankers' bit manipulation case 16 and control box button 17 consist of, programmable controller 1 device is in switch board 10, operator's console touch-screen 2, feeding station touch-screen 3, reconditioning station touch-screen 4, spray station touch-screen 5 and blanking station touch-screen 6 install respectively at operator's console 11, feeding station control box 13, spray station control box 14, reconditioning station manipulation case 15 and blankers' bit manipulation case 1, many operator's console buttons 12 are set on the operator's console 11, feeding station control box 13, spray station control box 14, on reconditioning station manipulation case 15 and the blankers' bit manipulation case 16 many control box buttons 17 are set respectively, all be connected to common mouthful of the upper RJ45 of switch 7 by netting twine 8 by the RJ45 Ethernet interface of all touch-screens upper and form a mininet, carry out ethernet communication.The RS-232 serial ports of the touch-screen 2 on the operator's console 11 is connected on the RS-232 serial ports of programmable controller 1 and carries out the RS-232 communication by serial port data line 9, all touch-screens and programmable controller 1 in the mininet carry out data transmission.Picture program on editor's touch-screen, the run location of dolly, the start-stop of Fan and pump, the state of detector switch is all made animation, the flow time that sprays paint, drying time, bake out temperature is all made the input and output display box, various operating switchs are all made soft key, failure message and disposal route are all made alarm bar, the data that all will show, set up corresponding relation between the input and output point of controlling and the programmable controller 1, when work by touch-screen automatically and programmable controller 1 carry out communication, obtain and be converted to corresponding form after the required data of current picture and show or control.The IP of each station touch-screen is set as the IP address identical with the operator's console touch-screen, wherein, netting twine 8 is five class UTP netting twines, and serial port data line 9 is the three-core shielding line, and the joint pressure welding order that netting twine 8 is connected with serial port data line all should connect by the graphic technique among Fig. 2.

Claims (1)

1. excavator painting line multistation real-time monitor, it is by programmable controller (1), operator's console touch-screen (2), feeding station touch-screen (3), reconditioning station touch-screen (4), spray station touch-screen (5), blanking station touch-screen (6), switch (7), netting twine (8), serial port data line (9), switch board (10), operator's console (11), operator's console button (12), feeding station control box (13), reconditioning station manipulation case (14), spray station control box (15), blankers' bit manipulation case (16) and control box button (17) consist of, it is characterized in that programmable controller (1) device is in switch board (10), operator's console touch-screen (2), feeding station touch-screen (3), reconditioning station touch-screen (4), spray station touch-screen (5) and blanking station touch-screen (6) install respectively in operator's console (11), feeding station control box (13), spray station control box (14), on reconditioning station manipulation case (15) and the blankers' bit manipulation case (16), many operator's console buttons (12) are set on the operator's console (11), feeding station control box (13), spray station control box (14), on reconditioning station manipulation case (15) and the blankers' bit manipulation case (16) many control box buttons (17) are set respectively, all passing through netting twine (8) by the RJ45 Ethernet interface of all touch-screens, to be connected to common mouthful of the upper RJ45 of switch (7) upper and form a mininet, carries out ethernet communication; The RS-232 serial ports of the touch-screen (2) on the operator's console (11) is connected on the RS-232 serial ports of programmable controller (1) and carries out the RS-232 communication by serial port data line (9), all touch-screens and programmable controller (1) in the mininet carry out data transmission.
CN2012205439149U 2012-10-23 2012-10-23 Multi-station real-time monitoring meter for excavator paint-spraying line Expired - Fee Related CN202870593U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012205439149U CN202870593U (en) 2012-10-23 2012-10-23 Multi-station real-time monitoring meter for excavator paint-spraying line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012205439149U CN202870593U (en) 2012-10-23 2012-10-23 Multi-station real-time monitoring meter for excavator paint-spraying line

Publications (1)

Publication Number Publication Date
CN202870593U true CN202870593U (en) 2013-04-10

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ID=48037300

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Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN202870593U (en)

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130410

Termination date: 20171023

CF01 Termination of patent right due to non-payment of annual fee