CN202861183U - Multi-layer tapered-wedge type die used for stamping negative angle structure - Google Patents

Multi-layer tapered-wedge type die used for stamping negative angle structure Download PDF

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CN202861183U
CN202861183U CN201220544920.6U CN201220544920U CN202861183U CN 202861183 U CN202861183 U CN 202861183U CN 201220544920 U CN201220544920 U CN 201220544920U CN 202861183 U CN202861183 U CN 202861183U
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cover plate
plate
mold
negative angle
pulley
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唐廷洋
乔晓勇
阳学
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SAIC GM Wuling Automobile Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

本实用新型公开一种盖板无需避让而取出制件、板件被压紧无压痕塌陷、盖板厚度足够厚的用于冲压负角结构的多层斜楔式模具,其包括上模压料板、上模座、下模座、侧整凸模、侧整刀块、盖板,上模压料板压在盖板上,盖板和侧整凸模的分块线与退料口的立面平行,该模具还包括第一上模驱动块、第一滑车、第二滑车、上模侧压板,第一上模驱动块通过向前平动的第一滑车连接到盖板,上模侧压板由安装在第二滑车上的氮气弹簧驱动并压在侧整凸模上方。

Figure 201220544920

The utility model discloses a multi-layer oblique wedge mold for punching a negative-angle structure with a cover plate that can be taken out without avoiding, the plate is compressed without indentation and collapse, and the thickness of the cover plate is sufficiently thick. Plate, upper mold base, lower mold base, side trimming punch, side trimming knife block, cover plate, the upper mold pressing plate is pressed on the cover plate, the vertical line between the block line of the cover plate and the side trimming punch and the return port The planes are parallel, and the mold also includes a first upper mold drive block, a first pulley, a second pulley, and a side pressure plate of the upper die. The first upper die drive block is connected to the cover plate through the first pulley moving forward, and the upper die The pressing plate is driven by a nitrogen gas spring installed on the second pulley and pressed above the side adjustment punch.

Figure 201220544920

Description

一种用于冲压负角结构的多层斜楔式模具A Multi-Layered Wedge Die for Punching Negative Angle Structure

技术领域technical field

本实用新型涉及模具的技术领域,尤其涉及一种用于冲压负角结构的多层斜楔式模具。The utility model relates to the technical field of moulds, in particular to a multi-layer wedge-shaped mold for stamping negative angle structures.

背景技术Background technique

目前汽车的整体侧围A柱和顶部采用负角结构,一般通过侧整形完成。在传统的用于冲压负角结构的多层斜楔式模具中,如图1所示,其中箭头表示上模压料板1、侧整凸模7、侧整刀块9的取出方向,盖板6固定在下模座4上,盖板6和侧整凸模7的分块线平行于负角的两条边的上边且与门洞(退料口)的立面斜交,退料时用于成形负角结构的侧整凸模先回退,下模座再退出,从而保证制件能够取出。盖板的压紧由上模压料板1提供压力。但是,这种用于冲压负角结构的多层斜楔式模具的缺点是:一、当负角深度较大,结构空间较小时盖板前端需要避让(线a所示),否则制件无法取出。二、随之造成的缺陷是下模型面局部没有型面支撑,上模压料板1无法将制件压紧,而且极容易在A面部位造成压痕甚至造成塌陷。三、门洞(退料口)下密封圈部位(圈b所示)盖板的厚度很薄,甚至会穿洞,加工和工作过程中容易变形甚至断裂。而且盖板不能承受上模压料板的压力(避免断裂),因而该部位零件在冲压过程中变形的风险无法避免。At present, the overall side wall A-pillar and top of the car adopt a negative angle structure, which is generally completed by side shaping. In the traditional multi-layer wedge mold for stamping the negative angle structure, as shown in Figure 1, the arrow indicates the direction of taking out the upper die pressing plate 1, the side trimming punch 7, and the side trimming block 9, and the cover plate 6 is fixed on the lower mold base 4, the block line of the cover plate 6 and the side adjustment punch 7 is parallel to the upper edge of the two sides of the negative angle and obliquely intersects with the facade of the door opening (return port), and is used when returning the material The side trimming punch forming the negative angle structure retreats first, and then the lower mold base withdraws, so as to ensure that the workpiece can be taken out. The compression of the cover plate is provided by the pressing plate 1 of the upper die. However, the disadvantages of this multi-layer wedge mold for stamping negative angle structures are: 1. When the negative angle depth is large and the structural space is small, the front end of the cover plate needs to be avoided (shown by line a), otherwise the workpiece cannot take out. 2. The resulting defect is that the lower mold surface has no surface support locally, and the upper mold pressing plate 1 cannot press the workpiece tightly, and it is very easy to cause indentation or even collapse on the A surface. 3. The thickness of the cover plate at the lower sealing ring part of the door opening (return port) (shown in circle b) is very thin, and may even be pierced. It is easy to deform or even break during processing and work. Moreover, the cover plate cannot withstand the pressure of the upper die pressing the material plate (to avoid breakage), so the risk of deformation of this part during the stamping process cannot be avoided.

发明内容Contents of the invention

为克服现有技术的缺陷,本实用新型要解决的技术问题是提供了一种盖板无需避让而取出制件、板件被压紧无压痕塌陷、盖板厚度足够厚的用于冲压负角结构的多层斜楔式模具。In order to overcome the defects of the prior art, the technical problem to be solved by the utility model is to provide a cover plate that can be taken out without avoidance, the plate is pressed without indentation and collapse, and the thickness of the cover plate is thick enough for stamping. Multi-layer wedge mold with angular structure.

本实用新型的技术方案是:这种用于冲压负角结构的多层斜楔式模具,其包括上模压料板、上模座、下模座、侧整凸模、侧整刀块、盖板,上模压料板压在盖板上,盖板和侧整凸模的分块线与退料口的立面平行,该模具还包括第一上模驱动块、第一滑车、第二滑车、上模侧压板,第一上模驱动块通过向前平动的第一滑车连接到盖板,上模侧压板由安装在第二滑车上的氮气弹簧驱动并压在侧整凸模上方。The technical solution of the utility model is: the multi-layer oblique wedge mold used for stamping negative angle structure, which includes upper mold pressing plate, upper mold base, lower mold base, side trimming punch, side trimming knife block, cover plate, the upper mold pressing plate is pressed on the cover plate, and the block line of the cover plate and the side adjustment punch is parallel to the elevation of the ejection port. The mold also includes the first upper mold driving block, the first pulley, and the second pulley 1. The upper mold side pressure plate, the first upper mold driving block is connected to the cover plate through the first pulley moving forward, the upper mold side pressure plate is driven by the nitrogen spring installed on the second pulley and pressed above the side adjustment punch.

由于盖板和侧整凸模的分块线与退料口的立面平行,从而盖板和侧整凸模的分块线与负角的两条边中的上边斜交,并且盖板是活动的,所以实现了先取出盖板再取出侧整凸模,这样就能够使盖板无需避让而取出制件;由于设置了上模侧压板,所以板件被压紧无压痕塌陷;由于盖板和侧整凸模的分块线与退料口的立面平行,所以盖板可以做得足够厚。Since the block line of the cover plate and the side adjustment punch is parallel to the elevation of the ejection port, the block line of the cover plate and the side adjustment punch obliquely intersects with the upper edge of the two sides of the negative angle, and the cover plate is It is movable, so it is possible to take out the cover plate first and then take out the side adjustment punch, so that the cover plate can be taken out without avoiding the workpiece; because the upper mold side pressure plate is set, the plate is pressed without indentation collapse; because The block line of the cover plate and the side adjustment punch is parallel to the elevation of the ejection port, so the cover plate can be made thick enough.

附图说明Description of drawings

图1是现有技术的用于冲压负角结构的多层斜楔式模具的结构示意图;Fig. 1 is the structural representation of the multi-layer wedge type mold that is used for stamping negative angle structure of prior art;

图2是根据本实用新型的用于冲压负角结构的多层斜楔式模具闭合时的结构示意图。Fig. 2 is a structural schematic view of the closed multi-layer wedge mold for stamping negative angle structures according to the present invention.

具体实施方式Detailed ways

如图2所示,这种用于冲压负角结构的多层斜楔式模具,其包括上模压料板1、上模座2、下模座4、侧整凸模7、侧整刀块9、盖板6,上模压料板1压在盖板6上,盖板6和侧整凸模7的分块线与退料口的立面平行,该模具还包括第一上模驱动块3、第一滑车5、第二滑车10、上模侧压板11,第一上模驱动块3通过向前平动的第一滑车5连接到盖板6,上模侧压板11由安装在第二滑车10上的氮气弹簧驱动并压在侧整凸模7上方。As shown in Figure 2, this kind of multi-layer wedge mold for stamping negative angle structure includes an upper mold pressing plate 1, an upper mold base 2, a lower mold base 4, a side adjustment punch 7, and a side adjustment knife block 9. The cover plate 6, the upper mold pressing plate 1 is pressed on the cover plate 6, the block line of the cover plate 6 and the side adjustment punch 7 is parallel to the elevation of the ejection port, and the mold also includes the first upper mold driving block 3. The first pulley 5, the second pulley 10, the upper mold side pressure plate 11, the first upper mold drive block 3 is connected to the cover plate 6 through the first pulley 5 that moves forward, and the upper mold side pressure plate 11 is installed on the second The nitrogen gas spring on the two pulleys 10 drives and is pressed on the side adjustment punch 7 tops.

由于盖板和侧整凸模的分块线与退料口的立面平行,从而盖板和侧整凸模的分块线与负角的两条边中的上边斜交,并且盖板是活动的,所以实现了先取出盖板再取出侧整凸模,这样就能够使盖板无需避让而取出制件;由于设置了上模侧压板,所以板件被压紧无压痕塌陷;由于盖板和侧整凸模的分块线与退料口的立面平行,所以盖板可以做得足够厚。Since the block line of the cover plate and the side adjustment punch is parallel to the elevation of the ejection port, the block line of the cover plate and the side adjustment punch obliquely intersects with the upper edge of the two sides of the negative angle, and the cover plate is It is movable, so it is possible to take out the cover plate first and then take out the side adjustment punch, so that the cover plate can be taken out without avoiding the workpiece; because the upper mold side pressure plate is set, the plate is pressed without indentation collapse; because The block line of the cover plate and the side adjustment punch is parallel to the elevation of the ejection port, so the cover plate can be made thick enough.

优选地,在盖板上还设有到底垫块。通过侧整凸模7将垂直于盖板的方向Z的受力传递到下模座底面,盖板承受压料力的状况显著改善。避免了传统模板,在Z方向盖板完全悬空,当受到上模压料板的压力时,盖板变形甚至断裂的问题。Preferably, a bottom pad is also provided on the cover plate. Through the side adjustment punch 7, the force in the direction Z perpendicular to the cover plate is transmitted to the bottom surface of the lower mold seat, and the condition of the cover plate bearing the pressing force is significantly improved. It avoids the problem that in the traditional formwork, the cover plate is completely suspended in the Z direction, and the cover plate is deformed or even broken when it is pressed by the upper mold pressing plate.

优选地,在侧整凸模的侧面设有下模侧压板8。在侧整刀块9工作前将整形区域尾部的板件压紧,在侧整过程中,板件是绷紧受控。有效解决了因为侧整部位自由成型而造成的整形区域起皱问题。Preferably, a side pressing plate 8 of the lower mold is provided on the side of the side adjustment punch. Before the side trimming block 9 works, the plate at the tail of the shaping area is pressed tightly. During the side trimming process, the tension of the plate is controlled. It effectively solves the problem of wrinkling in the plastic surgery area caused by the free shaping of the side plastic parts.

本用于冲压负角结构的多层斜楔式模具的工作原理如下:The working principle of the multi-layer wedge die for stamping negative angle structure is as follows:

在模具闭合过程中,第一上模驱动块3推动第一滑车5向前平动,第一滑车5通过行程背板推动盖板6到位;上模侧压板11由安装在第二滑车10上的氮气弹簧驱动。由于盖板采取滑动方式,在模具打开时,盖板在氮气弹簧的作用下已经退回,制件取出时,不用考虑零件负角的避让,板件在工作部位与下模型完全贴合。解决了传统模具因盖板固定锁付在下模座上,盖板需要切掉很大一部分以避让制件取出时的零件负角部位,造成下模型面悬空,上模压料板压紧制件后,由于板件在工作部位不能与下模型完全贴合,而在零件上留下压印甚至塌陷的问题。During the mold closing process, the first upper mold driving block 3 pushes the first pulley 5 to move forward in translation, and the first pulley 5 pushes the cover plate 6 into place through the stroke back plate; the upper mold side pressure plate 11 is installed on the second pulley 10 Nitrogen gas spring drive. Since the cover plate adopts a sliding method, when the mold is opened, the cover plate has been retracted under the action of the nitrogen gas spring. When the part is taken out, there is no need to consider the avoidance of the negative angle of the part, and the plate part is completely attached to the lower model at the working part. It solves the problem that the cover plate of the traditional mold is fixed and locked on the lower mold base, and a large part of the cover plate needs to be cut off to avoid the negative corner of the part when the part is taken out, causing the surface of the lower model to hang in the air. After the upper die pressing plate presses the part , because the plate cannot fully fit the lower model in the working part, leaving an impression or even collapse on the part.

该模具各参数均经过精心优化,适用于整体侧围、翼子板等复杂零件的空间紧凑的负角部位,其有益效果如下:The parameters of the mold have been carefully optimized, and it is suitable for the negative angle parts with compact space of complex parts such as the overall side wall and fender, and its beneficial effects are as follows:

1、结构合理,布置紧凑,工作稳定高效。1. Reasonable structure, compact layout, stable and efficient work.

2、与传统的模具相比更为优异。模具强度好,提高了模具使用寿命。2. Compared with traditional molds, it is more excellent. The strength of the mold is good, which improves the service life of the mold.

3、采用该模具后,避免了型面缺陷,零件质量得到明显提高。3. After adopting the mold, surface defects are avoided, and the quality of parts is significantly improved.

4、零件生产不再需要打磨工序,提高零件生产效率,降低工人劳动强度。4. The grinding process is no longer needed in the production of parts, which improves the production efficiency of parts and reduces the labor intensity of workers.

以上所述,仅是本实用新型的较佳实施例,并非对本实用新型作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属本实用新型技术方案的保护范围。The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the utility model are valid. It still belongs to the protection scope of the technical solution of the utility model.

Claims (3)

1. Multilayer inclined wedge formula mould that is used for the punching press shaped negative angle structures, it comprises patrix holding pad (1), upper bolster (2), die shoe (4), the whole punch of side (7), the whole cutter piece of side (9), cover plate (6), patrix holding pad (1) is pressed on the cover plate (6), it is characterized in that: cover plate (6) is parallel with the facade of material returned mouth with the piecemeal line of the whole punch of side (7), this mould also comprises the first patrix drive block (3), the first coaster (5), the second coaster (10), patrix side guide (11), the first patrix drive block (3) is connected to cover plate (6) by first coaster (5) of forward translation, and patrix side guide (11) drives and be pressed in the whole punch of side (7) top by the nitrogen spring that is installed on the second coaster (10).
2. the Multilayer inclined wedge formula mould for the punching press shaped negative angle structures according to claim 1 is characterized in that: on the cover board also be provided with on earth cushion block.
3. the Multilayer inclined wedge formula mould for the punching press shaped negative angle structures according to claim 1 is characterized in that: be provided with counterdie side guide (8) in the side of the whole punch of side.
CN201220544920.6U 2012-10-23 2012-10-23 Multi-layer tapered-wedge type die used for stamping negative angle structure Withdrawn - After Issue CN202861183U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102909273A (en) * 2012-10-23 2013-02-06 上汽通用五菱汽车股份有限公司 Multilayer wedge type die for stamping negative-angle structure
CN103949547A (en) * 2014-05-07 2014-07-30 芜湖福祥模具科技有限公司 Automobile fender stamping die
CN104525744A (en) * 2014-12-24 2015-04-22 上海众大汽车配件有限公司 Continuous production die for automobile brake support parts

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102909273A (en) * 2012-10-23 2013-02-06 上汽通用五菱汽车股份有限公司 Multilayer wedge type die for stamping negative-angle structure
CN102909273B (en) * 2012-10-23 2015-10-21 上汽通用五菱汽车股份有限公司 A kind of Multilayer inclined wedge formula mould for punching press shaped negative angle structures
CN103949547A (en) * 2014-05-07 2014-07-30 芜湖福祥模具科技有限公司 Automobile fender stamping die
CN103949547B (en) * 2014-05-07 2015-11-18 芜湖福祥模具科技有限公司 Automobile fender stamping die
CN104525744A (en) * 2014-12-24 2015-04-22 上海众大汽车配件有限公司 Continuous production die for automobile brake support parts

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