CN202860453U - Portable frequency conversion and speed regulation multifunctional stirrer - Google Patents
Portable frequency conversion and speed regulation multifunctional stirrer Download PDFInfo
- Publication number
- CN202860453U CN202860453U CN2012204299818U CN201220429981U CN202860453U CN 202860453 U CN202860453 U CN 202860453U CN 2012204299818 U CN2012204299818 U CN 2012204299818U CN 201220429981 U CN201220429981 U CN 201220429981U CN 202860453 U CN202860453 U CN 202860453U
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- agitator
- bearing
- blade
- cover
- handwheel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses a portable frequency conversion and speed regulation multifunctional stirrer. A stirring barrel is driven to rotate by a variable-frequency motor (27) through a driving bevel gear (17) and a tooth ring (16) and is controlled by a programmable logic controller (PLC) and a frequency conversion and speed regulation machine (22) to do forward and backward variable-speed rotation; a handwheel (6) can turn over the stirring barrel to finish operations of unloading and loading materials and cleaning the stirring barrel; a driven bevel gear (12) achieves effects of supporting and balancing; a plurality of vertical type blades (14) are arranged and are connected to the stirring barrel; and different gaps are formed between the blades and the inner wall of the stirring barrel. The stirrer is high in efficiency, low in energy consumption, safe, reliable and convenient to mount, convey and move and can stir various materials such as sand and feeds; and the application range is wide.
Description
Technical field
The utility model relates to a kind of pony mixer, is specifically related to a kind of Portable frequency converting speed governing multifunctional mixer.
Background technology
Pony mixer in the market all adopts common electric machine, mechanical reduction, plane blade structure, and agitator can only be unidirectional, the constant rotational speed rotation, and stirring efficiency is low, energy consumption is large and purposes is single, can not be suitable for the multi-functional demand in market.
The utility model content
Existing pony mixer efficient is low, energy consumption is large in order to overcome, and can not be suitable for the demand of market development, and the utility model provides a kind of Portable frequency converting speed governing multifunctional mixer.
The utility model is achieved through the following technical solutions:
A kind of Portable frequency converting speed governing multifunctional mixer, comprise roller, traversing carriage, crossbeam, fixed support, connecting bolt, handwheel, spring, bearing pin, ring flange, geometrical clamp, hand wheel shaft, driven wheel of differential, upper agitator, blade, blade rack, gear ring, drive bevel gear, elastic cylindrical pin, bearing holder (housing, cover), power transmission shaft, hinge wheel, Programmable Logic Controller (PLC) and variable-frequency governor, control panel, chain, minor sprocket, adjustable frequency motor, motor fixing frame, lower agitator, cover plate, rotating shaft, taper roll bearing, bearing block, runing rest, hexagon socket head cap screw and spherical nut, the rotation of agitator by adjustable frequency motor by sprocket wheel and chain drive, drive bevel gear and gear ring transmission realize, also be provided with and supported and the balanced action driven wheel of differential, agitator passes through bearing block by one group of taper roll bearing, runing rest is supported on the fixed support, adopt Programmable Logic Controller (PLC) and variable-frequency governor, make the agitator can be just, oppositely speed change is rotated, blade is many group stereo structures, be connected on the agitator, form different gaps from the agitator inwall respectively.
Upper agitator, lower agitator and gear ring are connected with spherical nut by hexagon socket head cap screw, power transmission shaft is fixed in the bearing holder (housing, cover) by bearing, bearing holder (housing, cover) is clamped by geometrical clamp, and is connected on the fixed support by connecting bolt, and power transmission shaft is connected by elastic cylindrical pin with drive bevel gear.
The rotation of agitator is driven drive bevel gear and rotates by minor sprocket, chain, hinge wheel, power transmission shaft, elastic cylindrical pin by adjustable frequency motor, drives gear ring again and rotates realization.
Be the stationarity that guarantees that gear ring and agitator rotate, the utility model has also increased driven wheel of differential, rises and supports and balanced action.
Adjustable frequency motor, Programmable Logic Controller (PLC) and variable-frequency governor are connected on the fixed support by motor fixing frame.
Upper agitator, lower agitator link together by hexagon socket head cap screw and spherical nut, bottom welding at lower agitator has a cover plate, circular hole of center processing of cover plate, and weld together with rotating shaft, rotating shaft is supported on the bearing block by two taper roll bearings, bearing block is welded on the runing rest, the left end of runing rest is welded on the hand wheel shaft, right-hand member is enclosed within on the bearing holder (housing, cover), drives the upset of agitator front and back by runing rest, bearing block, taper roll bearing, rotating shaft, cover plate when rotating handwheel.
The left end of hand wheel shaft is inserted in the handwheel center, is connected by connecting bolt with handwheel, and right-hand member and runing rest weld together, and also is connected with a bearing pin on handwheel, fixes a spring in the middle of bearing pin and hand wheel shaft.
Left side and the ring flange of left side geometrical clamp weld together, and therebetween is in hand wheel shaft outside, and link together by connecting bolt and fixed support.
The right geometrical clamp is clipped in the bearing holder (housing, cover) outside, also links together by connecting bolt and fixed support.
When rotating handwheel, drive hand wheel shaft by connecting bolt and rotate, rotate by hand wheel shaft driven rotary support again.
The effect of bearing pin, ring flange and spring is: make the agitator can flip vertical and be positioned at certain angle.
When mixer is in stirring or halted state, bearing pin on the handwheel is inserted in the circular hole of ring flange (being processed with some circular holes on the ring flange), and by spring top clamping, handwheel can not be rotated, agitator can not flip vertical, finish stirring when mixer and need discharging, when charging maybe need be cleaned agitator, need the agitator flip vertical to certain angle, can outwards pull handwheel near one side of bearing pin first this moment, make bearing pin deviate from the circular hole of ring flange, rotate again handwheel, by bolt in succession, hand wheel shaft, runing rest, bearing block, taper roll bearing, rotating shaft, cover plate drives the agitator upset, after finishing, upset again handwheel one side near bearing pin is promoted inwards, bearing pin is reinserted in another circular hole of ring flange, when mixer is finished discharging, charging or agitator cleaned after, repeat above-mentioned action and can make the agitator flip vertical get back to original angle.
The right-hand member cover of hand wheel shaft has driven wheel of differential, and when drive bevel gear drove gear ring and agitator rotation, driven wheel of differential rose and supports and balanced action.
Blade is that many groups are three-dimensional, all is welded with support on every group of blade, and the length of every group of blade rack is different, also is welded with support on the agitator, and blade rack and agitator support are bolted.
Because blade be that many groups are three-dimensional, and the length of every group of blade rack is different, make every group of blade different from the distance of agitator, blade is axially and radially shared stirring region length and the parameter designing such as employing highly, with the raising stirring efficiency.
The utility model adopts Programmable Logic Controller (PLC) and variable-frequency governor; by rectifier; the DC voltage-stabilizing Switching Power Supply; the short-circuit protection detecting unit; the voltage failure detecting unit; input and output interfaces circuit (dual circuit); C P V and the communication interface of S P W M controller; the protection control circuit; analog quantity parameter is set input and A/D conversion and control; the panel numeral shows; G T R drive circuit; inverter forms; replace relay with programme-control---the control of-contactor; control mixer forward; time and the speed of counter-rotating, the time that stops etc.
The utility model also can be realized the power factor local compensation.
Fixed support, traversing carriage and crossbeam are bolted, and are connected with roller in the bottom of traversing carriage, on two rollers of on the left side chain lock are installed.
The beneficial effects of the utility model are:
1, owing to used variable-frequency governor control motor, mixer can forward and reverse speed change be rotated, and adopt three-dimensional combined blade, blade is different from the gap length of mixing an inwall, blade is in the axial and parameter designing such as radially shared stirring region length and blade take the altitude, so stirring efficiency improves greatly, energy consumption reduces greatly, applied range can stir the multiple materials such as sandstone, feed.
2, used variable-frequency governor, motor has been realized soft start, and system has short circuit, overload, overcurrent, phase shortage, the defencive function such as under-voltage, has protected to greatest extent the safety of motor.
3, each several part all passes through bolt or bearing pin connection, and roller is equipped with in the bottom, dress, fortune and conveniently moving.
Description of drawings
, be described in further detail a kind of Portable frequency converting speed governing of the utility model multifunctional mixer below in conjunction with the drawings and specific embodiments.
Fig. 1 is the front view of the utility model embodiment;
Fig. 2 is the left view of the utility model embodiment;
Fig. 3 is the complete section front view of the utility model embodiment;
Fig. 4 is the I place partial enlarged view among the utility model embodiment Fig. 3;
Fig. 5 is the II place partial enlarged view among the utility model embodiment Fig. 3;
Fig. 6 is the III place partial enlarged view among the utility model embodiment Fig. 3;
Fig. 7 is front view and the left view of ring flange among the utility model embodiment;
Fig. 8 is front view and the left view of geometrical clamp among the utility model embodiment.
Fig. 9 is front view and the left view after the utility model embodiment Leaf and the blade rack seam.
Among the figure: 1, roller; 2, traversing carriage; 3, crossbeam; 4, fixed support; 5, connecting bolt; 6, handwheel; 7, spring; 8, bearing pin; 9, ring flange; 10, geometrical clamp; 11, hand wheel shaft; 12, driven wheel of differential; 13, upper agitator; 14, blade; 15, blade rack; 16, gear ring; 17, drive bevel gear; 18, elastic cylindrical pin; 19, bearing holder (housing, cover); 20, power transmission shaft; 21, hinge wheel; 22, Programmable Logic Controller (PLC) and variable-frequency governor; 23, control panel; 24, chain; 25, minor sprocket; 26, adjustable frequency motor; 27, motor fixing frame; 28, lower agitator; 29, cover plate; 30, rotating shaft; 31, taper roll bearing; 32, bearing block; 33, runing rest; 34, hexagon socket head cap screw and spherical nut.
The specific embodiment
The rotation of agitator is driven drive bevel gear 17 and rotates by minor sprocket 25, chain 24, hinge wheel 21, power transmission shaft 20, elastic cylindrical pin 18 by adjustable frequency motor 26, drives gear ring 16 again and rotates realization.
Be the stationarity that guarantees that gear ring 16 and agitator rotate, the utility model has also increased driven wheel of differential 12, rises and supports and balanced action.
The left end of hand wheel shaft 11 is inserted in handwheel 6 centers, is connected by connecting bolt 5 with handwheel 6, and right-hand member and runing rest 33 weld together, and also is connected with a bearing pin 8 on handwheel 6, fixes a spring 7 in the middle of bearing pin 8 and hand wheel shaft 11.
The left side of left side geometrical clamp 10 and ring flange 9 weld together, and therebetween is in hand wheel shaft 11 outsides, and link together by connecting bolt 5 and fixed support 4.
The right geometrical clamp 10 is clipped in bearing holder (housing, cover) 19 outsides, also links together by connecting bolt 5 and fixed support 4.
When rotating handwheel 6, drive hand wheel shaft 11 by connecting bolt 5 and rotate, rotate by hand wheel shaft 11 driven rotary supports 33 again.
The effect of bearing pin 8, ring flange 9 and spring 7 is: make the agitator can flip vertical and be positioned at certain angle.
When mixer is in stirring or halted state, bearing pin 8 on the handwheel 6 is inserted in the circular hole of ring flange 9 (being processed with some circular holes on the ring flange 9), and held out against by spring 7, handwheel 6 can not be rotated, agitator can not flip vertical, finish stirring when mixer and need discharging, when charging maybe need be cleaned agitator, need the agitator flip vertical to certain angle, can outwards pull handwheel 6 near one side of bearing pin 8 first this moment, make bearing pin 8 deviate from the circular hole of ring flange 9, rotate again handwheel 6, by bolt 5 in succession, hand wheel shaft 11, runing rest 33, bearing block 32, taper roll bearing 31, rotating shaft 30, cover plate 29 drives the agitator upset, after finishing, upset again handwheel 6 one side near bearing pin 8 is promoted inwards, bearing pin 8 is reinserted in another circular hole of ring flange 9, when mixer is finished discharging, charging or agitator cleaned after, repeat above-mentioned action and can make the agitator flip vertical get back to original angle.
The right-hand member cover of hand wheel shaft 11 has driven wheel of differential 12, and when drive bevel gear 17 drove gear ring 16 and agitator rotation, 12 of driven wheels of differential supported and balanced action.
Because blade 14 be that many groups are three-dimensional, and the length of every group of blade rack 15 is different, make every group of blade 14 different from the distance of agitator, blade 14 is axially and radially shared stirring region length and the parameter designing such as employing highly, with the raising stirring efficiency.
The utility model adopts Programmable Logic Controller (PLC) and variable-frequency governor 22; by rectifier; the DC voltage-stabilizing Switching Power Supply; the short-circuit protection detecting unit; the voltage failure detecting unit; input and output interfaces circuit (dual circuit); C P V and the communication interface of S P W M controller; the protection control circuit; analog quantity parameter is set input and A/D conversion and control; the panel numeral shows; G T R drive circuit; inverter forms; replace relay with programme-control---the control of-contactor; control mixer forward; time and the speed of counter-rotating, the time that stops etc.
The utility model also can be realized the power factor local compensation.
Fixed support 4, traversing carriage 2 and crossbeam 3 are bolted, and are connected with roller 1 in the bottom of traversing carriage 2, on two rollers 1 of on the left side chain lock are installed.
Claims (7)
1. Portable frequency converting speed governing multifunctional mixer, comprise roller (1), traversing carriage (2), crossbeam (3), fixed support (4), connecting bolt (5), handwheel (6), spring (7), bearing pin (8), ring flange (9), geometrical clamp (10), hand wheel shaft (11), driven wheel of differential (12), upper agitator (13), blade (14), blade rack (15), gear ring (16), drive bevel gear (17), elastic cylindrical pin (18), bearing holder (housing, cover) (19), power transmission shaft (20), hinge wheel (21), Programmable Logic Controller (PLC) and variable-frequency governor (22), control panel (23), chain (24), minor sprocket (25), adjustable frequency motor (26), motor fixing frame (27), lower agitator (28), cover plate (29), rotating shaft (30), taper roll bearing (31), bearing block (32), runing rest (33), hexagon socket head cap screw and spherical nut (34), it is characterized in that: the rotation of agitator is passed through minor sprocket (25) by adjustable frequency motor (26), hinge wheel (21) and chain (24) transmission, drive bevel gear (17) and gear ring (16) transmission realize, also be provided with and supported and balanced action driven wheel of differential (12), agitator passes through bearing block (32) by one group of taper roll bearing (31), runing rest (33) is supported on the fixed support (4), adopt Programmable Logic Controller (PLC) and variable-frequency governor (22), make the agitator can be just, oppositely speed change is rotated, blade (14) is many group stereo structures, be connected on the agitator, form different gaps from the agitator inwall respectively.
2. a kind of Portable frequency converting speed governing multifunctional mixer as claimed in claim 1, it is characterized in that: upper agitator (13), lower agitator (28) and gear ring (16) are connected 34 by hexagon socket head cap screw with spherical nut) connect, power transmission shaft (20) is fixed in the bearing holder (housing, cover) (19) by bearing, bearing holder (housing, cover) (19) is clamped by geometrical clamp (10), and be connected on the fixed support (4) by connecting bolt (5), power transmission shaft (20) and drive bevel gear (17) are by elastic cylindrical pin 18) be connected.
3. a kind of Portable frequency converting speed governing multifunctional mixer as claimed in claim 1, it is characterized in that: the bottom welding at lower agitator (28) has a cover plate (29), circular hole of center processing of cover plate (29), and weld together with rotating shaft (30), rotating shaft (30) is supported in the bearing block (32) by two taper roll bearings (31), bearing block (32) is welded on the runing rest (33), the left end of runing rest (33) is welded on the hand wheel shaft (11), and right-hand member is enclosed within on the bearing holder (housing, cover) (19).
4. a kind of Portable frequency converting speed governing multifunctional mixer as claimed in claim 1, it is characterized in that: the left end of hand wheel shaft (11) is inserted in handwheel (6) center, be connected by connecting bolt (5) with handwheel (6), right-hand member and runing rest (33) weld together, on handwheel (6), also be connected with a bearing pin (8), at the middle spring (7) of fixing of bearing pin (8) and hand wheel shaft (11), the left side of left side geometrical clamp (10) and ring flange (9) weld together, therebetween is in hand wheel shaft (11) outside, and link together by connecting bolt (5) and fixed support (4), the right geometrical clamp (10) is clipped in bearing holder (housing, cover) (19) outside, also links together by connecting bolt (5) and fixed support (4).
5. a kind of Portable frequency converting speed governing multifunctional mixer as claimed in claim 1, it is characterized in that: the right-hand member cover of hand wheel shaft (11) has driven wheel of differential (12), when drive bevel gear (17) drove gear ring (16) and agitator rotation, driven wheel of differential (12) rose and supports and balanced action.
6. a kind of Portable frequency converting speed governing multifunctional mixer as claimed in claim 1, it is characterized in that: blade (14) is three-dimensional for many groups, all be welded with blade rack (15) on every group of blade (14), and the length of every group of blade rack (15) is different, also be welded with support on the agitator, blade rack (15) is bolted with the agitator support.
7. a kind of Portable frequency converting speed governing multifunctional mixer as claimed in claim 1; it is characterized in that: adopt Programmable Logic Controller (PLC) and variable-frequency governor (22); by rectifier; the DC voltage-stabilizing Switching Power Supply; the short-circuit protection detecting unit; the voltage failure detecting unit; the input and output interfaces circuit; the CPV of SPWM controller and communication interface; the protection control circuit; analog quantity parameter is set input and A/D conversion and control; the panel numeral shows; the GTR drive circuit; inverter forms; replace relay with programme-control---the control of-contactor; control mixer forward; time and the speed of counter-rotating, the time that stops.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012204299818U CN202860453U (en) | 2012-08-21 | 2012-08-21 | Portable frequency conversion and speed regulation multifunctional stirrer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012204299818U CN202860453U (en) | 2012-08-21 | 2012-08-21 | Portable frequency conversion and speed regulation multifunctional stirrer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202860453U true CN202860453U (en) | 2013-04-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012204299818U Withdrawn - After Issue CN202860453U (en) | 2012-08-21 | 2012-08-21 | Portable frequency conversion and speed regulation multifunctional stirrer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202860453U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102806037A (en) * | 2012-08-21 | 2012-12-05 | 宣城银明汽车部件制造有限公司 | Portable variable frequency speed-regulation multifunctional stirring machine |
| CN104826532A (en) * | 2015-04-21 | 2015-08-12 | 苏州亚玛达机械有限公司 | New type mixer power transmission mechanism |
| CN111892012A (en) * | 2020-07-06 | 2020-11-06 | 李瑞华 | Automatic filling device of column soilless culture matrix |
| CN114522608A (en) * | 2022-02-28 | 2022-05-24 | 北京科技大学 | Alloy solution stirring and mixing equipment |
-
2012
- 2012-08-21 CN CN2012204299818U patent/CN202860453U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102806037A (en) * | 2012-08-21 | 2012-12-05 | 宣城银明汽车部件制造有限公司 | Portable variable frequency speed-regulation multifunctional stirring machine |
| CN104826532A (en) * | 2015-04-21 | 2015-08-12 | 苏州亚玛达机械有限公司 | New type mixer power transmission mechanism |
| CN111892012A (en) * | 2020-07-06 | 2020-11-06 | 李瑞华 | Automatic filling device of column soilless culture matrix |
| CN114522608A (en) * | 2022-02-28 | 2022-05-24 | 北京科技大学 | Alloy solution stirring and mixing equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130410 Effective date of abandoning: 20150211 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20130410 Effective date of abandoning: 20150211 |
|
| RGAV | Abandon patent right to avoid regrant |