CN202849544U - Device for carrying out cold spraying on aluminum alloy for magnesium alloy hub - Google Patents

Device for carrying out cold spraying on aluminum alloy for magnesium alloy hub Download PDF

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Publication number
CN202849544U
CN202849544U CN201220527696.XU CN201220527696U CN202849544U CN 202849544 U CN202849544 U CN 202849544U CN 201220527696 U CN201220527696 U CN 201220527696U CN 202849544 U CN202849544 U CN 202849544U
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hub
wheel hub
alloy
magnesium alloy
shower nozzle
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Expired - Fee Related
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CN201220527696.XU
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Chinese (zh)
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刘绍东
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Abstract

The utility model discloses a device for carrying out cold spraying on aluminum alloy for a magnesium alloy hub. The device comprises a rack and a hub driving mechanism arranged on the rack, wherein a rotating shaft for fixing the hub is arranged on the hub driving mechanism; a hub heating device is arranged on one side of the rotating shaft; a nozzle for carrying out the cold spraying on the aluminum alloy is further arranged on the rack and is connected with a nozzle spraying control device for controlling the flow and the spraying speed of the nozzle; the device for carrying out the cold spraying on the aluminum alloy for the magnesium alloy hub further comprises a controller; and the controller is connected with and controls the hub driving mechanism, the hub heating device and the nozzle spraying control device. The device effectively solves the problems that the magnesium alloy and a coating of the magnesium alloy hub are thin, and an aluminum alloy coating has large porosity and short service life in the prior art. The device provided by the utility model has the advantages of thick structural coating, small coating porosity, good corrosion resistance and long service life. With the adoption of the device provided by the utility model, the surface of the magnesium alloy hub has the corrosion resistance of an aluminum alloy hub.

Description

The device of the cold aluminium-plated alloy of a kind of magnesium alloy hub
Technical field
The utility model relates to the surface spraying aseptic technic field of metallic substance, the particularly device of the cold aluminium-plated alloy of a kind of magnesium alloy hub.
Background technology
China has become World Auto Industry big producing country, and 2011 annual production reach 1,800 ten thousand, for save energy, reduces exhaust gas emission, and automotive industry will develop must realize lightweight.Magnesium alloy is the lighter a kind of structured material of proportion in the known metal material, and is lighter by 3/4 than steel, lighter by 1/3 than aluminium, more application arranged, such as bearing circle, dashboard, seat, wheel casing and engine case etc. in automobile component.On moving parts, wheel hub also begins to use magnesium alloy.Such as the wheel hub on the aircraft and the wheel hub in the racing car, but the application road conditions of these wheel hubs are better usually, and duration of service is shorter.Therefore magnesium alloy hub has general differential arc oxidation, cathode electrophoretic coating, dusts, the surface treatment of baking vanish can meet the demands.But because the alloy ingredient of magnesium alloy hub is more active, after the collision scraping, surface oxidation-resistant ability, easily loss.In order to make magnesium alloy hub can adapt to widely vehicle and to travel on more complicated road surface, stand Stone Shock and collision, scraping, above several surface treatment method all is difficult to meet the demands, because the thickness of magnesium alloy differential arc oxidation is 0.010 to 0.015mm, be unable to undergo complex road surface Stone Shock, scraping, iron staff prizes, collides when also being unable to undergo simultaneously the outsize tire installation.Therefore, adopt the surface treatment of above several magnesium alloy hubs or aseptic technic only to be suitable for wheel and under the splendid condition of road conditions, use, be difficult to adapt to the installation requirements of wheel hub, tire of various oversize vehicles and the requirement of under the relatively poor condition of complicated road and road conditions, travelling and using.
Cold spray technique is a kind of effective ways that generate thick aluminium plated film at Mg alloy surface, and it is by with aluminum alloy granule high-speed impact base material, and the coating that pure viscous deformation polymerization forms occurs particle, can prevent preferably the electrocorrosion of magnesium alloy materials.But formed coating is thinner behind the cold aluminium-plated alloy of the magnesium alloy base material of prior art, the bonding force between coating and the magnesium alloy a little less than.On the other hand, during the cold aluminium-plated alloy of prior art magnesium alloy base material, the sensing of shower nozzle is mostly vertical with spray-coating surface or spraying point, this causes the bonding strength of aluminum alloy granule on the spray-coating surface normal direction direction of spray-coating surface or spraying point (namely perpendicular to) better, and it is relatively poor in the bonding strength that is parallel on spray-coating surface or the spraying point direction, thereby cause the porosity of coating larger, affected work-ing life.Open day is October 17 calendar year 2001, publication number is that the Chinese patent file of CN 2454045Y discloses a kind of supersonic cold-spraying apparatus, the supersonic cold-spraying apparatus that is mainly formed by body, de Laval noz(zle), mixing tank, suction pump line and material feeding box, be carrier by high pressure normal temperature air A, B, injection, mixing and acceleration powder to velocity of sound with on finish material surface modifying.This device utilizes high pressure draft injection coated powder, through de Laval noz(zle) coated powder is accelerated together under the effect of main high-pressure air, makes coated powder clash into the substrate target body under the supersonic speed state, finishes at normal temperatures workpiece surface spraying.Open day is on July 4th, 2012, publication number is that the Chinese patent file of CN102527544A discloses a kind of cold spray apparatus and method for preparing metal composite gradient quasi crystal coating, accurate crystalline flour end powder feeder and the metal or alloy powder powder feeder of this device are connected to the gas-solid mixing chamber by pipeline respectively, form two channels powder feeding structure, be respectively equipped with accurate crystalline flour end well heater and metal or alloy powder heater at described pipeline, gas heater connects the gas-solid mixing chamber by pipeline, in the exit of gas-solid mixing chamber superonic flow nozzzle is set.One of source of the gas pressurized gas enters accurate crystalline flour end powder feeder along separate routes, one enters the metal powder feed device along separate routes, one enters well heater along separate routes, gas and powder enter superonic flow nozzzle by the gas-solid mixing chamber and form gas one solid two-phase flow, solid particulate in the gas one solid two-phase flow is ejected into workpiece surface, serious viscous deformation occurs be deposited on workpiece surface.But said structure all exists between coating and the base material in conjunction with insecure, the problem that coating is thinner and the coating porosity degree is larger.
The utility model content
The purpose of this utility model be for its coating of magnesium alloy hub of solving prior art thin, low with the base material bonding strength, can not adapt to the problem of travelling under the relatively poor condition of complicated road and road conditions and a kind of thick coating is provided, in conjunction with firmly, make the magnesium alloy hub surface possess the device of the cold aluminium-plated alloy of magnesium alloy hub of the Anticorrosive Character of aluminium alloy wheel hub.
Second purpose of the present utility model be for the aluminium alloy covered porosity that solves prior art large, easily be corroded, the problem that work-ing life is short and provide that a kind of coating porosity degree is little, good corrosion resistance, the device of the cold aluminium-plated alloy of magnesium alloy hub of long service life.
The utility model is to solve the problems of the technologies described above the technical scheme that adopts to be: the device of the cold aluminium-plated alloy of a kind of magnesium alloy hub, comprise frame and be arranged on wheel hub driving mechanism on the frame, described wheel hub driving mechanism is provided with the rotating shaft for stationary hub, one side of rotating shaft is provided with the wheel hub heating unit, described wheel hub heating unit comprise one can the holding portion wheel hub heating chamber, the Heating temperature of described wheel hub heating unit is 60 to 230 degrees centigrade, also be provided with on the frame for the shower nozzle to the cold aluminium-plated alloy of wheel hub, shower nozzle be used for its flow of control, the shower nozzle spraying control device of spray speed is connected, the device of the cold aluminium-plated alloy of described magnesium alloy hub also comprises controller, and described controller connects and control wheel hub driving mechanism, wheel hub heating unit and shower nozzle spraying control device.The utility model adopts the cold aluminium-plated powdered alloy of supersonic speed, make the magnesium alloy hub surface possess the Anticorrosive Character of aluminium alloy wheel hub, in the cold aluminium-plated powdered alloy process of magnesium alloy hub outside surface, adopt wheel hub wheelwork and wheel hub appearance thermostatically-controlled equipment, the temperature on magnesium alloy hub surface and the temperature of cold aluminium-plated powdered alloy are matched, make the Al alloy powder on magnesium alloy hub surface accept more even, in conjunction with more firm, plyability is better, thus Effective Raise Al alloy powder thicknesses of layers and uniformity coefficient.Superficial film thickness than the magnesium alloy hub of not heating improves 10-35 doubly, becomes an interior magnesium alloy substrate, the automotive hub of outer aluminium alloy protective layer.Its coating of magnesium alloy hub that has solved prior art is thin, can not adapt to the problem of travelling under the relatively poor condition of complicated road and road conditions.
As preferably, also be provided with the nozzle position control device for the control nozzle position on the frame, the nozzle position control device is connected with described controller, the central axis of described shower nozzle is positioned on the plane at spraying point normal and spraying dotted line velocity reversal line place, during shower nozzle work, the angle between the central axis of shower nozzle and the spraying dotted line velocity reversal line is 35 to 55 degree.During the cold aluminium-plated alloy of prior art magnesium alloy base material, the sensing of shower nozzle is mostly vertical with spray-coating surface or spraying point, this causes the bonding strength of aluminum alloy granule on the spray-coating surface normal direction direction of spray-coating surface or spraying point (namely perpendicular to) better, and it is relatively poor in the bonding strength that is parallel on spray-coating surface or the spraying point direction, thereby cause the porosity of coating larger, affected work-ing life.Although in the prior art, shower nozzle also might be at a certain angle with spray-coating surface or spraying point shape in spraying process, and this angle is irregular, and what effect the bonding force that improves coating and the porosity that reduces coating are not had.And the central axis of the utility model shower nozzle is positioned on the plane at spraying point normal and spraying dotted line velocity reversal line place, and during shower nozzle work, the angle between the central axis of shower nozzle and the spraying dotted line velocity reversal line is 35 to 55 degree.Unlike the prior art be, and the utility model at first utilizes wheel hub to rotate this characteristics, with shower nozzle towards the linear velocity direction of spraying point and and the linear velocity directional ray that rotates of spraying point between consist of the angles of 35 to 55 degree, when wheel hub rotated, the angle between the central axis of shower nozzle and the spraying dotted line velocity reversal line remained unchanged.Spraying point described here, refer to shower nozzle over against the fritter spraying area; Spray-coating surface described here refers to the summation of above-mentioned spraying point, and in addition, it all is two dimensional structure that the fritter spraying area can be regarded as, and spray-coating surface can be two dimensional structure, also can be curved-surface structure.Like this, the Al alloy powder of shower nozzle ejection and the spray-coating surface of rotation clash, the angles of 35 to 55 degree have been taken into account aluminum alloy granule in the bonding strength that sprays on the linear velocity direction of putting the bonding strength on the normal direction and being parallel to this spraying point, especially strengthened the laterally extruding accumulation of (the linear velocity direction that is parallel to the spraying point) of coating, because aluminum alloy granule is vertical, all be subject to enough extruding on the horizontal both direction, therefore not only improved the bonding strength of aluminium alloy covered, can also reduce significantly the porosity of coating, improve the density of coating.Therefore, the aluminium alloy covered porosity that the utility model has solved prior art is large, easily is corroded, thereby causes short problem in work-ing life.
As preferably, the Heating temperature of wheel hub heating unit is consistent with the temperature of the cold aluminium-plated powdered alloy of shower nozzle.Heating unit with the temperature of wheel hub be heated to shower nozzle the temperature of aluminium-plated powdered alloy consistent, be conducive to improve the firmness that coating is combined with base material, when especially just beginning to spray, the temperature head of Al alloy powder and wheel hub (temperature of Al alloy powder is higher than wheel hub usually) will affect the firmness of both combinations.
As preferably, also be provided with the spray-coating surface hold-down gear on the frame, described hold-down gear comprises the contact roller that rolls and to contact with spray-coating surface, and the seal face of contact roller and the spray-coating surface of wheel hub are suitable, and the seal face of contact roller is 0.3 to 0.8MPa to the pressure mean value of wheel hub.The aluminium alloy covered that viscous deformation is occured clashing into hold-down gear pushes, and can improve the density of coating, reduces the porosity of coating, improves the preservative effect of magnesium alloy hub.
As preferably, the spray-coating surface hold-down gear comprises the contact roller heating unit, and the Heating temperature of contact roller heating unit is consistent with the temperature of the cold aluminium-plated powdered alloy of shower nozzle.The effect of contact roller heating unit and wheel hub of the present utility model heating are basically identical, can improve the density of coating, reduce the porosity of coating, improve the preservative effect of magnesium alloy hub.
As preferably, the spray-coating surface hold-down gear comprises the contact roller vibrating device, and the vibrational frequency of contact roller vibrating device is 50 to 100 hertz, and described vibrating device is connected with the drive shaft of contact roller by spring.At contact roller vibrating device is set, contact roller is applied the vibration of certain frequency in the contact roller extrusion coating, this vibration by a small margin has shock action to coating, can further improve the density of coating, reduce the porosity of coating, improve the preservative effect of magnesium alloy hub.
As preferably, shower nozzle is one or several, and the rotating shaft rotating speed on the wheel hub driving mechanism is 60 to 120 rpms.A plurality of shower nozzles can be set up in parallel to accelerate spraying rate, in addition, also can be simultaneously periphery and the end face of wheel hub be sprayed.
The beneficial effects of the utility model are: its coating of magnesium alloy hub that it has solved prior art effectively is thin, low with the base material bonding strength, can not adapt to the problem of travelling under the relatively poor condition of complicated road and road conditions, the coating porosity degree that has also solved prior art is large, easily be corroded the problem that work-ing life is short.Magnesium alloy hub thick coating, the porosity that adopts device and method of the present utility model to produce is little, combination is firm, good corrosion resistance, long service life, makes the magnesium alloy hub surface possess the Anticorrosive Character of aluminium alloy wheel hub, has very high using value.
Description of drawings
Fig. 1 is a kind of structural representation of the device embodiment 1 of the cold aluminium-plated alloy of the utility model magnesium alloy hub;
Fig. 2 is the another kind of structural representation of the device embodiment 1 of the cold aluminium-plated alloy of the utility model magnesium alloy hub, does not show the side shower nozzle among the figure;
Fig. 3 is a kind of structural representation of the device embodiment 2 of the cold aluminium-plated alloy of the utility model magnesium alloy hub, and the wheel hub among the figure turns to opposite with Fig. 2;
Fig. 4 is shower nozzle of the present utility model and the position relationship schematic diagram that sprays point;
Fig. 5 is the structural relation schematic diagram of the utility model wheel hub and aluminum alloy granule;
Fig. 6 is the structural relation schematic diagram of prior art magnesium alloy base material and aluminum alloy granule.
Among the figure: 1. wheel hub driving mechanism, 2. wheel hub, 3. rotating shaft, 4. wheel hub heating unit, 5. shower nozzle, 6. controller, 7. spraying point, 8. heating chamber, 9. contact roller, 10. contact roller heating unit, 11. the contact roller vibrating device, 12. springs, 13. drive shafts, 14. aluminum alloy granule, 15. heating units.
Embodiment
Below by embodiment, and by reference to the accompanying drawings the embodiment of technical solutions of the utility model is further described.
Embodiment 1
In the embodiment shown in Figure 2 such as Fig. 11, the device of the cold aluminium-plated alloy of a kind of magnesium alloy hub, comprise frame and be arranged on wheel hub driving mechanism 1 on the frame, described wheel hub driving mechanism is provided with the rotating shaft 3 for stationary hub 2, the rotating speed of rotating shaft is 60 to 120 rpms, one side of rotating shaft is provided with wheel hub heating unit 4, the wheel hub heating unit comprise one can the holding portion wheel hub heating chamber 8, heating chamber is provided with heating unit 15, the Heating temperature scope of heating chamber is 60 to 230 degrees centigrade, and the Heating temperature of wheel hub heating unit is consistent with the temperature of the cold aluminium-plated powdered alloy of shower nozzle in the present embodiment.Also be provided with on the frame for the shower nozzle 5 to the cold aluminium-plated alloy of wheel hub, shower nozzle is separately positioned on periphery one side of wheel hub and end face one side of wheel hub, shower nozzle is connected with the shower nozzle spraying control device that is used for its flow of control, spray speed, the device of the cold aluminium-plated alloy of described magnesium alloy hub also comprises controller 6, and described controller connects and control wheel hub driving mechanism, wheel hub heating unit and shower nozzle spraying control device.Also be provided with the nozzle position control device for the control nozzle position on the described frame, the nozzle position control device is connected with described controller, the central axis of described shower nozzle is arranged on the plane at spraying point 7 normals (Fig. 4 n to) and spraying dotted line velocity reversal (Fig. 4 v to) line place, during shower nozzle work, angle (θ angle among Fig. 4) between the central axis of shower nozzle and the spraying dotted line velocity reversal line is 35 to 55 degree, is 45 degree in the present embodiment as shown in drawings.
Embodiment 2
Also be provided with spray-coating surface hold-down gear (see figure 3) on the frame of embodiment 2, described hold-down gear comprises the contact roller 9 that rolls and contact with spray-coating surface, the seal face of contact roller and the spray-coating surface of wheel hub are suitable, and the seal face of contact roller is 0.3 to 0.8MPa to the pressure mean value of wheel hub.Described spray-coating surface hold-down gear comprises contact roller heating unit 10, the Heating temperature of contact roller heating unit is consistent with the temperature of the cold aluminium-plated powdered alloy of shower nozzle, described spray-coating surface hold-down gear also comprises contact roller vibrating device 11, the vibrational frequency of contact roller vibrating device is 50 to 100 hertz, described contact roller vibrating device is connected with the drive shaft 13 of contact roller by spring 12, and all the other are identical with embodiment 1.
Need to prove, the utility model is when being provided with contact roller, contact roller heating unit and contact roller vibrating device can arrange or select to arrange simultaneously, shower nozzle also can be one or more, for faces different on the wheel hub, can spray respectively by single shower nozzle, also can spray simultaneously by a plurality of shower nozzles.
In addition to the implementation; in claims of the present utility model and the disclosed scope of specification sheets; technical characterictic of the present utility model or technical data can reselect and make up; thereby consist of new embodiment; it is namely attainable that these all are that those skilled in the art need not to carry out creative work, so these the utility model embodiment of not having to describe in detail also should be considered as specific embodiment of the utility model and within protection domain of the present utility model.

Claims (7)

1. the device of the cold aluminium-plated alloy of magnesium alloy hub, it is characterized in that: comprise frame and be arranged on wheel hub driving mechanism (1) on the frame, described wheel hub driving mechanism is provided with the rotating shaft (3) for stationary hub (2), one side of rotating shaft is provided with wheel hub heating unit (4), described wheel hub heating unit comprise one can the holding portion wheel hub heating chamber (8), the Heating temperature of described wheel hub heating unit is 60 to 230 degrees centigrade, also be provided with on the frame for the shower nozzle (5) to the cold aluminium-plated alloy of wheel hub, shower nozzle be used for its flow of control, the shower nozzle spraying control device of spray speed is connected, the device of the cold aluminium-plated alloy of described magnesium alloy hub also comprises controller (6), and described controller connects and control wheel hub driving mechanism, wheel hub heating unit and shower nozzle spraying control device.
2. the device of the cold aluminium-plated alloy of magnesium alloy hub according to claim 1, it is characterized in that: also be provided with the nozzle position control device for the control nozzle position on the described frame, the nozzle position control device is connected with described controller, the central axis of described shower nozzle is positioned on the plane at spraying point (7) normal and spraying dotted line velocity reversal line place, during shower nozzle work, the angle between the central axis of shower nozzle and the spraying dotted line velocity reversal line is 35 to 55 degree.
3. the device of the cold aluminium-plated alloy of magnesium alloy hub according to claim 1, it is characterized in that: also be provided with the spray-coating surface hold-down gear on the described frame, described hold-down gear comprises the contact roller (9) that rolls and contact with spray-coating surface, the seal face of contact roller and the spray-coating surface of wheel hub are suitable, and the seal face of contact roller is 0.3 to 0.8MPa to the pressure mean value of wheel hub.
4. the device of the cold aluminium-plated alloy of magnesium alloy hub according to claim 3, it is characterized in that: described spray-coating surface hold-down gear comprises contact roller heating unit (10), and the Heating temperature of contact roller heating unit is consistent with the temperature of the cold aluminium-plated powdered alloy of shower nozzle.
5. according to claim 3 or the device of the cold aluminium-plated alloy of 4 described magnesium alloy hubs, it is characterized in that: described spray-coating surface hold-down gear comprises contact roller vibrating device (11), the vibrational frequency of contact roller vibrating device is 50 to 100 hertz, and described contact roller vibrating device is connected with the drive shaft (13) of contact roller by spring (12).
6. according to claim 1 and 2 or the device of the cold aluminium-plated alloy of 3 or 4 described magnesium alloy hubs, it is characterized in that: shower nozzle is one or several, and the rotating shaft rotating speed on the wheel hub driving mechanism is 60 to 120 rpms.
7. the device of the cold aluminium-plated alloy of magnesium alloy hub according to claim 5 is characterized in that: shower nozzle is one or several, and the rotating shaft rotating speed on the wheel hub driving mechanism is 60 to 120 rpms.
CN201220527696.XU 2012-10-16 2012-10-16 Device for carrying out cold spraying on aluminum alloy for magnesium alloy hub Expired - Fee Related CN202849544U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102925888A (en) * 2012-10-16 2013-02-13 刘绍东 Aluminum alloy cold spraying device and method for magnesium alloy hub
WO2015157816A1 (en) * 2014-04-15 2015-10-22 Commonwealth Scientific And Industrial Research Organisation Process for producing a preform using cold spray
CN111346764A (en) * 2020-03-30 2020-06-30 河南东澳化工有限公司 Wheel hub lacquer spraying device

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102925888A (en) * 2012-10-16 2013-02-13 刘绍东 Aluminum alloy cold spraying device and method for magnesium alloy hub
CN102925888B (en) * 2012-10-16 2014-07-16 刘绍东 Aluminum alloy cold spraying device and method for magnesium alloy hub
WO2015157816A1 (en) * 2014-04-15 2015-10-22 Commonwealth Scientific And Industrial Research Organisation Process for producing a preform using cold spray
JP2020073730A (en) * 2014-04-15 2020-05-14 コモンウェルス サイエンティフィック アンド インダストリアル リサーチ オーガナイゼーション Method for manufacturing round preform by cold spray deposition
US10940537B2 (en) 2014-04-15 2021-03-09 Commonwealth Scientific And Industrial Research Organisation Process for producing a preform using cold spray
JP2022101589A (en) * 2014-04-15 2022-07-06 コモンウェルス サイエンティフィック アンド インダストリアル リサーチ オーガナイゼーション Manufacturing method for producing round preform by cold spray deposition
CN111346764A (en) * 2020-03-30 2020-06-30 河南东澳化工有限公司 Wheel hub lacquer spraying device
CN111346764B (en) * 2020-03-30 2021-12-07 河南东澳化工有限公司 Wheel hub lacquer spraying device

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Granted publication date: 20130403

Termination date: 20211016