CN202849489U - Numerical control system of quench machining tool - Google Patents

Numerical control system of quench machining tool Download PDF

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Publication number
CN202849489U
CN202849489U CN 201220515347 CN201220515347U CN202849489U CN 202849489 U CN202849489 U CN 202849489U CN 201220515347 CN201220515347 CN 201220515347 CN 201220515347 U CN201220515347 U CN 201220515347U CN 202849489 U CN202849489 U CN 202849489U
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China
Prior art keywords
control processor
control system
data
output port
input port
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Expired - Fee Related
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CN 201220515347
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Chinese (zh)
Inventor
李小林
李文君
熊光清
李震华
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Zhuzhou Sanxiang Electromechanical Equipment Co Ltd
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Zhuzhou Sanxiang Electromechanical Equipment Co Ltd
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Priority to CN 201220515347 priority Critical patent/CN202849489U/en
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Abstract

The utility model discloses a numerical control system of a quench machining tool. The system comprises a control processor (1), a computer communication interface (2), a data memory (3), a USB (universal serial bus) flash disk interface (4), a keyboard (5), an input port (6), an output port (7), a motor controller (8) and a liquid crystal display screen (9), wherein the control processor (1), the computer communication interface (2), the data memory (3), the USB flash disk interface (4), the keyboard (5) and the liquid crystal display screen (9) are electrically connected with an internal power supply (10); and the input port (6), the output port (7) and the motor controller (8) are connected with an external power supply (11). The numerical control system of the quench machining tool, disclosed by the utility model, solves a series of problems of low processing speed of PLC (programmable logic controller) implementation, complicated configuration, complicated instructions and difficult operation caused by modified numerical control, and the like.

Description

A kind of digital control system of quenching machine
Technical field
The utility model relates to the quenching technology field, more particularly, and particularly a kind of digital control system of quenching machine.
Background technology
Quenching is metal works is heated to a certain proper temperature and keeps for some time, immerses immediately in the quenching media the fast metal heating processing technology of cooling.Numerical control quench systems: the numerically controlled control system that is used for control quenching machine position, rising or falling speed, speed of rotation, heating power supply power and corresponding switching value etc.
Thermal treatment process is one of important foundation technique of a widespread use in relating to any industrial circle of machinofacture, along with making constant progress of science and technology, the employed mechanical part accuracy requirements in field such as railway, aviation, boats and ships, automobile are more and more higher, demand is increasing, and the working accuracy of traditional processing means and process velocity more and more are difficult to satisfy current demand.Over past ten years, along with the continuous progress and development of Digital Signal Processing (DSP), the SOC(system on a chip) processing power constantly put forward length, this situation is obtaining the change of matter.
It is early stage because the CPU limited processing ability generally adopts PLC or Control to realize the machining control of the quenching machine of lathe.Control can not satisfy service requirements, and is substantially superseded.Realize the Position And Velocity of motor shaft is accurately controlled by PLC, its programming is complicated, and process velocity is slow, and control accuracy is low, for requiring the high occasion of control accuracy, obviously can not meet the demands.In recent years, use for satisfying the controls such as lathe, milling machine, the dedicated system for these application in succession occurred on the market, for the Controlling System of quenching machine, generally adopt common lathe, milling machine digital control system or other single shaft, biaxial system to replace.Digital control system after the transformation of the way is not specially for the quenching Design Processing, configuration is complicated, instruction type is various, being not easy to the operator understands, easily produce mishandle, can't support the to quench special process of processing, can not configure flexibly processing entry condition, stop condition, time-out condition etc., be difficult to use.Simultaneously, transformation of the way system comprises a lot of and unwanted function and design, high cost not for the quenching fabrication design.
At present, the Controlling System of numerical control quenching machine tool mainly contains three kinds of technical schemes and realizes: the one, and adopt the devices such as PLC, rly., switch to realize.The master control core of this scheme is a PLC, and PLC connects the outputs such as motor driver, rly., and receiving key amount signal and guard signal input.The 2nd, adopt the devices such as PLC, man-machine dialogue (such as text display, touch-screen) to realize.The control core of this scheme is PLC, and PLC connects the outputs such as motor driver, rly., and receiving key amount signal and guard signal input.Man-machine dialogue then is mainly used to show, revises and preserves, calls the relevant control parameter.The 3rd, make amendment in lathe, milling machine digital control system, and be aided with various switches and button.The master control core of this main case is the digital control system of a cover transformation of the way.Digital control system connects motor driver, the outputs such as rly., and receiving key amount signal and guard signal input.
In sum, study the digital control system of a kind of reliable and stable, high precision and high-speed quenching machine, become those skilled in the art's problem demanding prompt solution.
The utility model content
The technical problems to be solved in the utility model is for providing a kind of digital control system of quenching machine, and the technical scheme that the utility model provides is:
A kind of digital control system of quenching machine, described system comprises control processor, the dataphone interface, data-carrier store and the USB flash disk interface that are connected with described control processor bi-directional data, the keyboard and the input port that are connected with described control processor data input, the output port, electric machine controller and the liquid crystal display that are connected with described control processor data output; Described control processor, described dataphone interface, described data-carrier store, described USB flash disk interface, described keyboard and described liquid crystal display are electrically connected with an internal electric source, and described input port, described output port and described electric machine controller are electrically connected with an external power source.
Further, described input port, described output port and described electric machine controller and described control processor among are provided with a photoisolator.
Further, be provided with filter between described input port and the described photoisolator.
Further, be provided with out drive stage between described output port and the described photoisolator.
The beneficial effects of the utility model are:
The configuration that the digital control system of quenching machine of the present utility model solved low process velocity that PLC realizes, brought when using transformation of the way numerical control is complicated, instruction is numerous and diverse and operation such as is difficult at the series of problems.The system design of optimizing and only needs simple setting can finish Perfect Matchings with Machine Design so that quenching machine design producer can be absorbed in Design of Mechanical Structure, no longer need numerous and diverse parameter is adjusted configuration.Simultaneously, the order set of simplifying for quenching processing has reduced the training time of producer to the machine operation personnel so that operator's requirement is further reduced.Built-in usb file storage supports that the user can be called in easily accesses processed file, the modification of processed file generates and be not confined to digital control system itself, the user can write the test work program and not take lathe at the PC end very easily, greatly improve working efficiency, and then also reduced running cost.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art, apparently, accompanying drawing in the following describes only is embodiment of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to the accompanying drawing that provides other accompanying drawing.
Fig. 1 is the composition schematic diagram of system among the utility model embodiment.
Embodiment
Core of the present utility model is for providing a kind of digital control system of quenching machine.
In order to make those skilled in the art understand better the technical solution of the utility model, the utility model is described in further detail below in conjunction with the drawings and specific embodiments.
The present embodiment provides a kind of digital control system of quenching machine, referring to Fig. 1, this system comprises control processor 1, dataphone interface 2, data-carrier store 3, USB flash disk interface 4, keyboard 5, input port 6, output port 7, electric machine controller 8 and liquid crystal display 9.Wherein, dataphone interface 2, data-carrier store 3 and USB flash disk interface are connected and are connected with control processor 1 bi-directional data respectively, be that dataphone interface 2, data-carrier store 3 and USB flash disk interface 4 are carried data to control processor 1 respectively, control processor 1 is also respectively to dataphone interface 2, data-carrier store 3 and USB flash disk interface 4 output data, forms data interchange between two-way.
Keyboard 5 is connected with input port and is connected with control processor 1 data inputs, be that keyboard 5 and input port 6 are carried data to control processor 1 respectively, and control processor 1 is not exported data to keyboard 5 and input port 6, that is forms each other the data one way transmission.
Output port 7, electric machine controller 8 are connected with liquid crystal display and are connected with control processor 1 data output, be that control processor 1 is respectively to output port 7, electric machine controller 8 and liquid crystal display 9 output data or instructions, and output port 7, electric machine controller 8 and liquid crystal display 9 are not carried data to control processor 1, that is form each other the data one way transmission.
Control processor 1, dataphone interface 2, data-carrier store 3, USB flash disk interface 4, keyboard 5 and liquid crystal display 9 are electrically connected with an internal electric source 10, and namely this internal electric source 10 provides working power for respectively control processor 1, dataphone interface 2, data-carrier store 3, USB flash disk interface 4, keyboard 5 and liquid crystal display 9.Input port 6, output port 7 and electric machine controller 8 are electrically connected with an external power source 11, and namely external power source 11 provides working power for respectively input port 6, output port 7 and electric machine controller 8.
Be provided with a photoisolator 12 at input port 6, output port 7 and electric machine controller 8 with control processor 1 among.Like this, input signal through the isolation of photoisolator 12 photoelectricity, is transported to control processor 1 again and carries out signal processing first.Equally, the signal of control processor 1 output is also through exporting to output port 7 after the photoisolator 12 photoelectricity isolation separately and electric machine controller 8 carries out signal feedback again.Be provided with filter 13 between input port 6 and the photoisolator 12, input signal at first carries out filtering every front entering isolation light, guarantees that the signal of inputting is authentic and valid.Be provided with out drive stage 14 between output port 7 and the photoisolator 12, the signal of output filters through out drive stage, further guarantees its reliability.
Above digital control system to a kind of quenching machine provided by the utility model is described in detail.Used specific case herein principle of the present utility model and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present utility model and core concept thereof.Should be understood that; for those skilled in the art; under the prerequisite that does not break away from the utility model principle, can also carry out some improvement and modification to the utility model, these improvement and modification also fall in the protection domain of the utility model claim.

Claims (4)

1. the digital control system of a quenching machine is characterized in that, described system comprises control processor (1),
The dataphone interface (2), data-carrier store (3) and the USB flash disk interface (4) that are connected with described control processor (1) bi-directional data,
The keyboard (5) and the input port (6) that are connected with the input of described control processor (1) data,
The output port (7), electric machine controller (8) and the liquid crystal display (9) that are connected with the output of described control processor (1) data,
Described control processor (1), described dataphone interface (2), described data-carrier store (3), described USB flash disk interface (4), described keyboard (5) and described liquid crystal display (9) are electrically connected with an internal electric source (10)
Described input port (6), described output port (7) and described electric machine controller (8) are electrically connected with an external power source (11).
2. the digital control system of quenching machine according to claim 1, it is characterized in that, described input port (6), described output port (7) and described electric machine controller (8) are provided with a photoisolator (12) with described control processor (1) among.
3. the digital control system of quenching machine according to claim 2 is characterized in that, is provided with filter (13) between described input port (6) and the described photoisolator (12).
4. the digital control system of quenching machine according to claim 2 is characterized in that, is provided with out drive stage (14) between described output port (7) and the described photoisolator (12).
CN 201220515347 2012-10-09 2012-10-09 Numerical control system of quench machining tool Expired - Fee Related CN202849489U (en)

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Application Number Priority Date Filing Date Title
CN 201220515347 CN202849489U (en) 2012-10-09 2012-10-09 Numerical control system of quench machining tool

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Application Number Priority Date Filing Date Title
CN 201220515347 CN202849489U (en) 2012-10-09 2012-10-09 Numerical control system of quench machining tool

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104834268A (en) * 2015-04-10 2015-08-12 湖北汽车工业学院 Superaudio large-power quenching numerical control machine tool energy parameter and technological parameter management device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104834268A (en) * 2015-04-10 2015-08-12 湖北汽车工业学院 Superaudio large-power quenching numerical control machine tool energy parameter and technological parameter management device
CN104834268B (en) * 2015-04-10 2017-11-07 湖北汽车工业学院 The high-power quenching Digit Control Machine Tool energy parameter of superaudio and technological parameter managing device

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130403

Termination date: 20151009

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