CN202839835U - Lead-acid storage battery automatic acid pumping device - Google Patents
Lead-acid storage battery automatic acid pumping device Download PDFInfo
- Publication number
- CN202839835U CN202839835U CN2012204581255U CN201220458125U CN202839835U CN 202839835 U CN202839835 U CN 202839835U CN 2012204581255 U CN2012204581255 U CN 2012204581255U CN 201220458125 U CN201220458125 U CN 201220458125U CN 202839835 U CN202839835 U CN 202839835U
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- acid
- battery
- conveyer belt
- out sour
- cylinder body
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The utility model discloses a lead-acid storage battery automatic acid pumping device. The lead-acid storage battery automatic acid pumping device comprises a support platform, a fixed frame, an acid pumping cylinder body, an acid storage barrel, a vacuum pumping negative pressure station and a flexible pipe. A conveying device and a locating device are arranged on the support platform. The fixed frame is fixed on the support platform. A multi-tube acid pumping head is arranged on the bottom portion of the acid pumping cylinder body. Lifting air cylinders are fixed on the fixed frame. The acid pumping cylinder body is fixed on piston rods of the lifting air cylinders. The flexible pipe is sequentially connected with the acid pumping cylinder body, the acid storage barrel and the vacuum pumping negative pressure station. Due to the fact that the technical scheme is adopted, automatic locating and quantitative acid pumping can be achieved through the automatic acid pumping machine, the conveying device and the locating device, besides, acid in liquor feeding holes of a plurality of batteries can be pumped at the same time, acid mist is not produced, the acid does not leak, uniformity of the acid pumping can be guaranteed, and therefore uniformity of acid contents of independent batteries can be guaranteed, uniformity of the independent batteries can be improved, production efficiency is improved, and production cost is reduced.
Description
Technical field
The utility model relates to a kind of lead acid accumulator and automatically takes out sour device.
Background technology
In order to guarantee that battery changes into quality, battery changes into and generally all adopts rich solution to change into, especially the battery of electrokinetic cell or internal formation process production.In use, the battery acid amount is on the high side can occur leak sour phenomenon, and the acid amount is on the low side will to cause the life-span premature termination, will unnecessary acid extract out after battery changes into, with assurance battery acid nonleakage and acid deficient etc. not.After lead acid accumulator changes at present, all adopt by hand and take out acid, and be to take out sour personnel to adopt single tube to take out acid, or artificial multitube is taken out acid.Manually take out acid repeated multiple times, production efficiency is low, consumes a large amount of manpower and materials, be unfavorable for environmental protection, be difficult to accomplish cleaner production, the more important thing is and manual take out acid and can not guarantee that each single lattice of battery take out the uniformity of acid, can not guarantee to take out between battery and battery the uniformity of acid.In use unavoidably can there be the generation of gas in battery and overflows, and this just means the loss of acid solution.When battery is in " lean solution " state, the acid solution amount is very large on the battery capacity impact, when acid solution loses 15%, battery capacity loses approximately 15%, take out in the unwarrantable situation of uniformity of acid, the uniformity of battery acid content just can not guarantee, the battery cell acid content that namely can have is on the low side, battery can cause the inconsistent of capacity in the battery use procedure because of the difference of acid content, under the identical depth of discharge during especially at deep discharge, can there be certain overdischarge in acid content battery on the low side, especially in middle and later periods that battery uses, acid content monomer on the low side will show backward situation gradually, and the cell that falls behind will be in the later stage battery uses always owes to fill the state of putting, and finally causes whole battery or whole battery pack life-span premature termination.
The utility model content
Technical problem to be solved in the utility model provides a kind of lead acid accumulator and automatically takes out sour device, mainly solve and manually take out aching and tired difficulty, and manually take out acid and can not guarantee that battery takes out sour consistency, the inconsistent difficult problem of battery cell acid content, improve the inhomogeneous situation of battery cell, improved battery cycle life.
For solving the problems of the technologies described above, the utility model adopts following technical scheme: lead acid accumulator is taken out sour device automatically, comprise rack platform, fixed mount, take out sour cylinder body, acid-storing barrel, vacuumize the negative pressure station, flexible pipe, described rack platform is provided with conveyer and positioner, described fixed mount is fixed on the described rack platform, described bottom of taking out sour cylinder body is provided with multitube and takes out sour head, be fixed with lift cylinder on the described fixed mount, described taking out on the piston rod that sour cylinder body is fixed in described lift cylinder, described flexible pipe connects the described sour cylinder body of taking out successively, acid-storing barrel, vacuumize the negative pressure station.
As preferably, three sections conveyer belts before, during and after described conveyer comprises, described fixed mount is located at the top of stage casing conveyer belt.
As preferably, described positioner comprises two located lateral baffle plates and longitudinal register baffle plate that is driven by positioning cylinder respectively, described two located lateral baffle plates lay respectively at the both sides of described stage casing conveyer belt, and described longitudinal register baffle plate is positioned at the end of described stage casing conveyer belt.
As preferably, described positioner also comprises the first photoelectric sensor, and described the first photoelectric sensor is located at the front end of back segment conveyer belt, and described the first photoelectric sensor provides action command to described positioning cylinder and described lift cylinder by the PLC controller.
As preferably, this is automatically taken out sour device and also comprises auxiliary locator, described auxiliary locator comprises by two horizontal assist location baffle plates of assist location air cylinder driven and the second photoelectric sensor, described two horizontal assist location baffle plates lay respectively at the both sides of described leading portion conveyer belt rear end, described the second photoelectric sensor is located at the front end of described stage casing conveyer belt, and described the second photoelectric sensor provides action command to described assist location cylinder by the PLC controller.
As preferably, described flexible pipe is pvc pipe.
The utility model has been owing to having adopted technique scheme, by automatically taking out sour machine and transmitting positioner, can realize that automatic positioning and quantitative takes out acid, and can take out several the acid in the battery liquid-filling hole simultaneously, do not produce acid mist, acid does not leak, and has guaranteed to take out the uniformity consistency of acid, thereby guaranteed the consistency of battery cell acid content, improve the battery cell consistency, reduced battery because of the return of goods rate that the monomer backwardness causes, improved production efficiency, reduce production costs cleaner production.
Description of drawings
Fig. 1 is the structural representation that the utility model lead acid accumulator is taken out sour device automatically
Fig. 2 is the structural representation of holder segment
Fig. 3 is the structural representation of back segment conveyer belt part
Embodiment
Below in conjunction with accompanying drawing embodiment of the present utility model is further described.
Figure 1 shows that the utility model lead acid accumulator takes out sour device automatically, comprise rack platform 1, fixed mount 2, take out sour cylinder body 3, acid-storing barrel 5, vacuumize negative pressure station 6, flexible pipe 7, described rack platform 1 is provided with conveyer and positioner, described fixed mount 2 is fixed on the described rack platform 1, described bottom of taking out sour cylinder body 3 is provided with multitube and takes out sour 4, be fixed with lift cylinder 8 on the described fixed mount 2, describedly take out sour cylinder body 3 and be fixed on the piston rod of described lift cylinder 8, described flexible pipe 7 connects successively describedly to be taken out sour cylinder body 3, acid-storing barrel 5, vacuumizes negative pressure station 6.Three sections conveyer belts before, during and after described conveyer comprises, described fixed mount 2 is located at the top of stage casing conveyer belt 10.As shown in Figure 2, described positioner comprises two located lateral baffle plates 12 and longitudinal register baffle plate 13 that is driven by positioning cylinder 15 respectively, described two located lateral baffle plates lay respectively at the both sides of described stage casing conveyer belt, and described longitudinal register baffle plate 13 is positioned at the end of described stage casing conveyer belt.Described positioner also comprises the first photoelectric sensor 14, as shown in Figure 3, described the first photoelectric sensor 14 is located at the front end of back segment conveyer belt 11, and described the first photoelectric sensor 14 provides action command to described positioning cylinder 15 and described lift cylinder 8 by the PLC controller.
This is automatically taken out sour device and also comprises auxiliary locator, described auxiliary locator comprises by two horizontal assist location baffle plates 16 of assist location air cylinder driven and the second photoelectric sensor 17, described two horizontal assist location baffle plates 16 lay respectively at the both sides of described leading portion conveyer belt 9 rear ends, described the second photoelectric sensor 17 is located at the front end of described stage casing conveyer belt 10, and described the second photoelectric sensor 17 provides action command to described assist location cylinder by the PLC controller.Described flexible pipe 7 is pvc pipe.
The leading portion conveyer belt is sent to the stage casing conveyer belt with battery, after the battery of stage casing conveyer belt is sensed by the first photoelectric sensor, positioning cylinder drives two located lateral baffle plates and a longitudinal register baffle plate blocks battery, battery on the leading portion conveyer belt stops the battery that soon transmission is come by the induction of the second photoelectric sensor and by two horizontal assist location baffle plates of assist location air cylinder driven at this moment, this section conveyer belt stops running, avoid the battery bottom on leading portion conveyer belt and the leading portion conveyer belt to produce relative friction, avoid battery bottom to be scratched because of friction, and avoid unnecessary energy consumption.The leading portion conveyer belt stops running, and the stage casing conveyer belt remains in operation, and makes each single battery keep stopping to transmit after smooth, this moment the battery that is blocked with take out the acid head and begin to take out acid by PLC controller Dock With Precision Position, take out acid and finish, baffle plate unclamps, and rear one section conveyer belt takes away battery.The last period, conveyer belt began again to transmit battery to the stage casing conveyer belt, went round and began again.
Vacuumize the negative pressure station and link to each other with acid-storing barrel, provide negative pressure power for taking out acid system.Acid-storing barrel with vacuumize the negative pressure station and link to each other, Main Function is that the acid solution of will extract out in battery stores, and when the acid solution face meets or exceeds certain altitude, the acid solution that stores is drained in the acid solution recycling and processing device.
The Main Function of positioner is battery to be transported to multitube by conveyer belt take out under sour, and by infrared induction controller, baffle plate etc. battery is located, and makes multitube take out acid smooth an insertion in the battery liquid-filling hole and takes out acid.When battery is transported between two horizontal assist location baffle plates by conveyer belt, two horizontal assist location baffle plates stop battery, temporarily stop to be fed forward, and will be similar on the same level line the battery edit in the same horizontal line, and can guarantee to be in multitube and take out the battery of sour subfacies taking out the acid time of suitable abundance arranged.
The PLC control system can be taken out the acid time accordingly according to different battery sizes and the adjusting of the acid amount in the battery, and can control the adjustable height of cylinder piston rod, thereby the control multitube is taken out the height of acid head, it is the sour time consistency of taking out of battery, take out acid highly consistent, finally reach and quantitatively take out acid, make the consistent purpose of battery cell acid content.
The utility model lead acid accumulator is automatically taken out sour device and is taken out an acid falling head by PLC control system control multitube, the height that the lower end of acid extracting pipe is goed deep in the battery liquid-filling hole is on the same level line, because inside battery is rich solution, this has just guaranteed the consistency of the battery acid liquid content that the acid extracting pipe bottom is following, because the PCL control system can be controlled multitube and take out taking out the acid time of acid head, battery according to the different acid contents of different model, set and take out accordingly the acid time, acid amount more than the acid extracting pipe bottom can be exhausted, so just guaranteed the consistency of inside battery acid content.The utility model lead acid accumulator automatically take out sour device automatically positioning and quantitative take out acid, and can take out the interior acid of liquid injection hole of several batteries simultaneously, avoid personnel to contact with battery, and efficient is far above single lattice or the several single lattice of manually once only taking out a battery, and acid extracting pipe is deep into the difference in height of inside battery and takes out the difference of the final battery acid content that sour time difference causes when having avoided manually taking out acid, easy to clean, increase substantially production efficiency, and can control the consistency of taking out acid, guarantee the consistency of each monomer acid content of inside battery.Because it is very large on the battery capacity impact that battery contains the acid solution amount, especially the valve controlled sealed lead-acid accumulator of " lean solution " state, electrolyte solution loss 15%, battery capacity descends approximately 15%, the acid solution amount especially uses the capacity impact in later stage larger to battery, when battery capacity drops to 80% when following, just think battery end of life, so the acid solution amount that contains of battery has very big impact to life-span of battery.Contain the acid solution amount many, then battery meeting leakage, contain the acid solution amount few, then battery life can be because of the dry premature termination of acid solution, the monomer acid content battery cell that can cause again on the low side falls behind, the battery that monomer falls behind is using the later stage will be in the state that overdischarge owes to charge always, and this has just accelerated the battery cell end-of-life, and the monomer end-of-life can cause whole battery or whole Battery pack end-of-life.But the utility model lead acid accumulator is automatically taken out sour device positioning and quantitative and is taken out acid, guaranteed that each monomer of inside battery contains consistency and an amount of property of acid solution amount, avoided battery because containing the inconsistent battery cell inconsistency that causes of acid solution amount, improve the battery cell inhomogeneities, improved the cycle life of battery.
Claims (6)
1. lead acid accumulator is taken out sour device automatically, it is characterized in that: comprise rack platform, fixed mount, take out sour cylinder body, acid-storing barrel, vacuumize negative pressure station, flexible pipe, described rack platform is provided with conveyer and positioner, described fixed mount is fixed on the described rack platform, described bottom of taking out sour cylinder body is provided with multitube and takes out sour head, be fixed with lift cylinder on the described fixed mount, described taking out on the piston rod that sour cylinder body is fixed in described lift cylinder, described flexible pipe connect successively describedly takes out sour cylinder body, acid-storing barrel, vacuumizes the negative pressure station.
2. described lead acid accumulator is taken out sour device automatically according to claim 1, it is characterized in that: three sections conveyer belts before, during and after described conveyer comprises, described fixed mount is located at the top of stage casing conveyer belt.
3. described lead acid accumulator is taken out sour device automatically according to claim 2, it is characterized in that: described positioner comprises two located lateral baffle plates and longitudinal register baffle plate that is driven by positioning cylinder respectively, described two located lateral baffle plates lay respectively at the both sides of described stage casing conveyer belt, and described longitudinal register baffle plate is positioned at the end of described stage casing conveyer belt.
4. described lead acid accumulator is taken out sour device automatically according to claim 3, it is characterized in that: described positioner also comprises the first photoelectric sensor, described the first photoelectric sensor is located at the front end of back segment conveyer belt, and described the first photoelectric sensor provides action command to described positioning cylinder and described lift cylinder by the PLC controller.
5. described lead acid accumulator is taken out sour device automatically according to claim 4, it is characterized in that: this is automatically taken out sour device and also comprises auxiliary locator, described auxiliary locator comprises by two horizontal assist location baffle plates of assist location air cylinder driven and the second photoelectric sensor, described two horizontal assist location baffle plates lay respectively at the both sides of described leading portion conveyer belt rear end, described the second photoelectric sensor is located at the front end of described stage casing conveyer belt, and described the second photoelectric sensor provides action command to described assist location cylinder by the PLC controller.
6. described lead acid accumulator is taken out sour device automatically according to claim 1, it is characterized in that: described flexible pipe is pvc pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012204581255U CN202839835U (en) | 2012-09-10 | 2012-09-10 | Lead-acid storage battery automatic acid pumping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012204581255U CN202839835U (en) | 2012-09-10 | 2012-09-10 | Lead-acid storage battery automatic acid pumping device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202839835U true CN202839835U (en) | 2013-03-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012204581255U Withdrawn - After Issue CN202839835U (en) | 2012-09-10 | 2012-09-10 | Lead-acid storage battery automatic acid pumping device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202839835U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102867935A (en) * | 2012-09-10 | 2013-01-09 | 超威电源有限公司 | Automatic acid pumping device of lead-acid storage battery |
| CN103633283A (en) * | 2013-11-20 | 2014-03-12 | 河南超威电源有限公司 | Dual-valve-hole storage battery |
| CN104124426A (en) * | 2014-07-30 | 2014-10-29 | 江苏璞瑞电池有限公司 | Lead acid battery electrolyte extracting device |
| CN108448046A (en) * | 2018-02-05 | 2018-08-24 | 超威电源有限公司 | One kind being internalized into battery and takes out sour technique |
-
2012
- 2012-09-10 CN CN2012204581255U patent/CN202839835U/en not_active Withdrawn - After Issue
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102867935A (en) * | 2012-09-10 | 2013-01-09 | 超威电源有限公司 | Automatic acid pumping device of lead-acid storage battery |
| CN102867935B (en) * | 2012-09-10 | 2014-10-29 | 超威电源有限公司 | Automatic acid pumping device of lead-acid storage battery |
| CN103633283A (en) * | 2013-11-20 | 2014-03-12 | 河南超威电源有限公司 | Dual-valve-hole storage battery |
| CN103633283B (en) * | 2013-11-20 | 2016-06-22 | 河南超威电源有限公司 | Dual-valve-hole storage battery |
| CN104124426A (en) * | 2014-07-30 | 2014-10-29 | 江苏璞瑞电池有限公司 | Lead acid battery electrolyte extracting device |
| CN104124426B (en) * | 2014-07-30 | 2016-08-24 | 江苏璞瑞电池有限公司 | Lead-acid battery electrolyte draw-out device |
| CN108448046A (en) * | 2018-02-05 | 2018-08-24 | 超威电源有限公司 | One kind being internalized into battery and takes out sour technique |
| CN108448046B (en) * | 2018-02-05 | 2021-11-19 | 超威电源集团有限公司 | Acid extraction process for container formation battery |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130327 Effective date of abandoning: 20141029 |
|
| RGAV | Abandon patent right to avoid regrant |