CN202834118U - Novel high-performance ceramic butterfly valve - Google Patents

Novel high-performance ceramic butterfly valve Download PDF

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Publication number
CN202834118U
CN202834118U CN 201220129109 CN201220129109U CN202834118U CN 202834118 U CN202834118 U CN 202834118U CN 201220129109 CN201220129109 CN 201220129109 CN 201220129109 U CN201220129109 U CN 201220129109U CN 202834118 U CN202834118 U CN 202834118U
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CN
China
Prior art keywords
valve
valve rod
valve body
valve seat
handle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220129109
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Chinese (zh)
Inventor
胡德传
肖述华
梁超
严宏
彭振祥
其他发明人请求不公开姓名
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HUBEI SANTONG PETROLEUM MACHINERY CO Ltd
Original Assignee
HUBEI SANTONG PETROLEUM MACHINERY CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HUBEI SANTONG PETROLEUM MACHINERY CO Ltd filed Critical HUBEI SANTONG PETROLEUM MACHINERY CO Ltd
Priority to CN 201220129109 priority Critical patent/CN202834118U/en
Application granted granted Critical
Publication of CN202834118U publication Critical patent/CN202834118U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Sliding Valves (AREA)

Abstract

A novel high-performance ceramic butterfly valve comprises a valve body, a handle and a flow controlling device, wherein the valve body is longitudinally provided with a shaft hole, a valve rod is sleeved inside the shaft hole, and a round channel connected with a pipeline is arranged in the middle of the valve body. A silicon nitride ceramic valve board and a polytetrafluoroethylene rubber valve seat are arranged inside the round channel, the valve board is arranged inside the polytetrafluoroethylene rubber valve seat and connected with the valve rod, and the center line of the valve board and the center line of the valve rod form an angle ranging from 16 degrees to 27 degrees. The novel high-performance ceramic butterfly valve has the advantages of being simple in structure, small in valve board rotating resistance, convenient and reliable to open and close, automatic to seal, accurate in switching value control, and the like. The valve board is made of novel ceramic materials, leakage can be reduced to the uttermost, a positive pulling effect for environment protection is achieved. Switching values are limited by the flow controlling device through a gear groove, an opening angle of the valve board can be easily controlled by a user to accurately control flow, and the state of the real-time switching values can be known through the position of a handle.

Description

The high-performance novel Ceramic butterfly gate
Technical field
The utility model relates to a kind of valve, especially relates to a kind of high-performance novel Ceramic butterfly gate.
Background technique
The valve of transportation pipe line, Coal Chemical Industry pipeline is for guaranteeing that the normal operation of chemical industry safety plays very important effect.Existing valve, in the circular channel of its valve body, valve rod is the through rod structure, valve plate is parallel with valve rod and establish.When valve plate rotated with valve rod, the sealing surface of valve plate edge must be to its valve seat---rubber seal produces excessive scraping, squeezing action, therefore long-term the use, easily cause rubber seal wearing and tearing, produce tear, wear out, perforation even obscission.And the sealing member material consumption is large, assembling is loaded down with trivial details, is difficult to accomplish that sealing is tight between valve plate and the Sealing.In addition, the hand grip control means of existing butterfly valve is uncontrollable to the switching value of flow, and on off state can't be grasped flexibly, can't bring into play the great advantage of butterfly valve.
Summary of the invention
The utility model purpose provides a kind of high-performance novel Ceramic butterfly gate.The prooving of valve seat that existing butterfly valve exists is large, working life is short to solve, poorly sealed close, the technical problem such as switching value is uncontrollable, on off state can't be grasped flexibly between valve plate and the valve seat.
The utility model is mainly solved the problems of the technologies described above by following technical proposals: a kind of high-performance novel Ceramic butterfly gate, comprise valve body, handle, flow control device, described valve body vertically is provided with axis hole, cover has valve rod in the axis hole, described valve body middle part is provided with the circular channel that is connected with pipeline, be provided with silicon nitride ceramics valve plate and teflon rubber valve seat in the circular channel, described valve plate is arranged in the teflon rubber valve seat and is connected with valve rod, and it is 16~27 ° tilt angle that this valve plate and valve rod center line consist of an angle.
As preferably, be provided with the hollow stainless steel coil of O shape in the described teflon rubber valve seat valve seat.
As preferably, described valve rod is made of upper valve rod and lower valve rod, upper valve rod is set in the axis hole on circular channel top, lower valve rod is set in the axis hole of circular channel bottom, described valve plate front is provided with pole socket, its reverse side is provided with the lower pole socket coaxial with upper pole socket, and the end of described upper and lower valve rod enters respectively in the upper and lower pole socket.
As preferably, described flow control device is made of sector, bumper bar, and sector is fixed in the valve body top, and sector covering of the fan edge is provided with a toothrow groove, and the covering of the fan two ends are provided with baffle plate; It is arc that bumper bar is, and is positioned at the handle bottom, and its middle part fulcrum is fixed on the handle bottom, and the bumper bar end is provided with the card column that is entrenched in the teeth groove.
As preferably, two ends, the described sector covering of the fan left and right sides are provided with baffle plate.
Therefore, the utlity model has that the valve plate rotational resistance is little, switch is convenient and reliable, good seal performance, switching value be the characteristics such as control accurately.Its valve plate adopts new ceramic material to make wear resistance, anti-corrosive properties and the working life of greatly having improved valve products.The hollow stainless steel coil teflon valve seat that is combined with O shape have high lubricated, the life-span is long; the advantages such as the serviceability temperature scope is wide; after valve plate is closed; can rely on the pressure of medium to produce deformation and form enough seal pressures by the teflon rubber valve seat; guarantee the butterfly valve automatic-sealed; leakage can be reduced to greatest extent, positive progradation will be played to environmental protection.Flow control device allows the user both can control easily the opening angle of valve plate by teeth groove limit switch amount, with accurate control flow, can pass through handle position again, knows the state of Real-Time Switch amount.The ceramic valve plate that arranges in the inclination mode in addition also can alleviate excessive compression, the scraping phenomenon between valve plate and the teflon rubber valve seat, thereby has reduced wearing and tearing, has improved longer seat life.Can be widely used in the industrial fields such as electric power, oil, chemical industry, metallurgy, mining, sewage treatment.
Description of drawings
Fig. 1 is the structural representation of a kind of preferred implementation of the utility model;
Structural representation when Fig. 2 is valve plate unlatching shown in Figure 1;
Fig. 3 is the structural representation of flow control device shown in Figure 1.
Embodiment
Below by embodiment and accompanying drawing, the technical solution of the utility model is described in further detail.
Fig. 1 is the structural representation of a kind of preferred implementation of the utility model; Fig. 2 is the structural representation of the valve plate of this preferred implementation when opening.By Fig. 1 and in conjunction with Fig. 2 as can be known, this butterfly valve is mainly by formations such as valve body 10, ceramic valve plate 11, handle 15, flow control device 9, teflon rubber valve seat 1, valve rods (7,14), wherein valve body 10 vertically is provided with axis hole 70, cover has valve rod (valve rod is made of upper valve rod 7 and lower valve rod 14) in the axis hole, the valve body middle part is provided with the circular channel 2 that is connected with pipeline, be provided with teflon rubber valve seat 1 in the circular channel 2, valve plate 11 is arranged in the teflon rubber valve seat 1 and with valve rod and is connected.
Valve plate is take silicon nitride ceramics as material, utilizes accurate control process forming sintering to make, and wear resistance, anti-corrosive properties and sealing that it has improved valve products have greatly prolonged working life of valve.
The end of upper valve rod 7 is square plush coppers 6, and the center of square plush copper 6 is provided with positioning shaft 5, and the end of lower valve rod 14 is provided with circular positioning shaft 13.The first half in valve plate 11 fronts is provided with pole socket 4, the Lower Half of its reverse side is provided with the lower pole socket 12 coaxial with upper pole socket 4, because square plush copper 6 and positioning shaft 5 thereof are complementary with the shape of upper pole socket 4 inner groovies and positioning hole, therefore can enter easily in the pole socket 4, with the rotation of control valve plate 11.Circular positioning shaft 13 is complementary with the positioning hole of lower pole socket 12, enters in the lower pole socket 12, so that the rotating fulcrum of valve plate 11 to be provided.
When valve plate 11 with after upper lower valve rod is connected, this valve plate 11 just is arranged in the circular channel 2 of valve body 10 in the inclination mode.Take valve rod center line 8 as baseline, the longitudinal axis of above-mentioned valve plate 11 3 is 16~27 ° with the optimized angle of the inclined angle alpha that valve rod center line 8 consists of, by facts have proved, when inclined angle alpha in this scope during value, its valve plate 11 rotates, sealability is best.
Be provided with the hollow stainless steel coil 100 of O shape in the teflon rubber valve seat, valve plate 11 shapes of the shape of the sealing surface of teflon rubber valve seat when closing fit like a glove.Because teflon rubber, shows inertia, energy strong alkali-acid resistance, water and various organic solvent to most of chemicalss and solvent, does not adhere to any material.Hollow stainless steel coil can improve valve seat intensity and sealability after the combination of teflon rubber, reduce material consumption, reduce valve seat construction weight and cost.Application in practice shows, this valve seat has possessed high lubricated, the advantage such as the life-span is long, and the serviceability temperature scope is (serviceability temperature is-196 ℃~250 ℃) extensively, and is corrosion-resistant.
Because valve plate 11 tilts, the sealing surface of valve plate 11 produced the effect that gradually goes out to break away from or be fade-in compression with respect to the sealing surface of teflon rubber valve seat 1 when it opened and closed.So in the moment that valve plate 11 is opened, the sealing surface of its valve plate 11 sealing surfaces and teflon rubber valve seat 1 can disengage immediately; And in the moment that valve plate 11 is closed, valve plate 11 sealing surfaces contact and compress again the sealing surface of teflon rubber valve seat 1 immediately, so valve plate 11 basic not scraping and excessive compression phenomenon in opening-closing process.
Fig. 3 is the structural representation of flow control device 9.As shown in the figure, limit stoper is made of sector 91, bumper bar 17, handle 15.Sector 91 is fixed in valve body 10 tops, and sector 91 covering of the fan edges are provided with a toothrow groove 19, and sector 91 covering of the fan two ends are provided with baffle plate 20.
Handle 15 is the flute profile that Open Side Down, and handle 15 bottoms are provided with bumper bar 17, and bumper bar 17 two ends are bent downwardly and are arc, and its fulcrum 16 is at arc middle part and be fixed in the groove of handle 15 bottoms.Bumper bar establish the card column that cooperates with slot form with the end, card column 18 is entrenched in the teeth groove 19.After the utility model was installed this limit stoper, when the bumper bar 17 of handle 15 bottoms of holding with a firm grip, the card column 18 of bumper bar 17 ends can break away from teeth groove 19, so handle 15 can be pulled.After reaching the required switching position, put down bumper bar 17, the card column 18 of bumper bar 17 ends is entrenched in the teeth groove 19, so handle 15 can not be pulled again.
At last, should be pointed out that above embodiment only is the more representational example of the utility model.Obviously, the utility model is not limited to above-described embodiment, and many distortion can also be arranged.Every foundation technical spirit of the present utility model all should be thought to belong to protection domain of the present utility model to any simple modification, equivalent variations and modification that above embodiment does.

Claims (5)

1. high-performance novel Ceramic butterfly gate, comprise valve body, handle, flow control device, it is characterized in that described valve body vertically is provided with axis hole, cover has valve rod in the axis hole, described valve body middle part is provided with the circular channel that is connected with pipeline, be provided with silicon nitride ceramics valve plate and teflon rubber valve seat in the circular channel, described valve plate is arranged in the teflon rubber valve seat and is connected with valve rod, and it is 16~27 ° tilt angle that this valve plate and valve rod center line consist of an angle.
2. high-performance novel Ceramic butterfly gate according to claim 1 is characterized in that being provided with in the described teflon rubber valve seat valve seat the hollow stainless steel coil of O shape.
3. high-performance novel Ceramic butterfly gate according to claim 1 and 2, it is characterized in that described valve rod is made of upper valve rod and lower valve rod, upper valve rod is set in the axis hole on circular channel top, lower valve rod is set in the axis hole of circular channel bottom, described valve plate front is provided with pole socket, its reverse side is provided with the lower pole socket coaxial with upper pole socket, and the end of described upper and lower valve rod enters respectively in the upper and lower pole socket.
4. high-performance novel Ceramic butterfly gate according to claim 1 and 2 is characterized in that described flow control device is made of sector, bumper bar, and sector is fixed in the valve body top, and sector covering of the fan edge is provided with a toothrow groove, and the covering of the fan two ends are provided with baffle plate; It is arc that bumper bar is, and is positioned at the handle bottom, and its middle part fulcrum is fixed on the handle bottom, and the bumper bar end is provided with the card column that is entrenched in the teeth groove.
5. high-performance novel Ceramic butterfly gate according to claim 4 is characterized in that two ends, the described sector covering of the fan left and right sides are provided with baffle plate.
CN 201220129109 2012-03-31 2012-03-31 Novel high-performance ceramic butterfly valve Expired - Fee Related CN202834118U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220129109 CN202834118U (en) 2012-03-31 2012-03-31 Novel high-performance ceramic butterfly valve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220129109 CN202834118U (en) 2012-03-31 2012-03-31 Novel high-performance ceramic butterfly valve

Publications (1)

Publication Number Publication Date
CN202834118U true CN202834118U (en) 2013-03-27

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220129109 Expired - Fee Related CN202834118U (en) 2012-03-31 2012-03-31 Novel high-performance ceramic butterfly valve

Country Status (1)

Country Link
CN (1) CN202834118U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106641288A (en) * 2017-02-15 2017-05-10 福建省兴达阀门制造有限公司 Rapid drain butterfly valve
CN108533767A (en) * 2018-06-05 2018-09-14 浙江黄岩明华塑胶管件有限公司 A kind of butterfly valve

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106641288A (en) * 2017-02-15 2017-05-10 福建省兴达阀门制造有限公司 Rapid drain butterfly valve
CN108533767A (en) * 2018-06-05 2018-09-14 浙江黄岩明华塑胶管件有限公司 A kind of butterfly valve

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130327

Termination date: 20160331