CN202833328U - Axial-flow type steam compressor - Google Patents

Axial-flow type steam compressor Download PDF

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Publication number
CN202833328U
CN202833328U CN 201220491609 CN201220491609U CN202833328U CN 202833328 U CN202833328 U CN 202833328U CN 201220491609 CN201220491609 CN 201220491609 CN 201220491609 U CN201220491609 U CN 201220491609U CN 202833328 U CN202833328 U CN 202833328U
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China
Prior art keywords
steam
main shaft
steam cylinder
axial flow
vapour compression
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Expired - Fee Related
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CN 201220491609
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Chinese (zh)
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张晓光
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Individual
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Individual
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Abstract

The utility model provides an axial-flow type steam compressor, and relates to the technical field of machinery steam compression. The axial-flow type steam compressor comprises a steam cylinder (4), a front steam seal (3), a back steam seal (7) and a main shaft (8), wherein two ends of the main shaft are supported and fixed through a front bearing (2) and a back bearing (10) and horizontally penetrate the steam cylinder (4). The front steam seal (3) and the back steam seal (7) are respectively sealed at the front end and back end of the steam cylinder (4). The axial-flow type steam compressor is characterized that an air inlet (12) and an air outlet (13) with upward openings are arranged in the top of the steam cylinder (4), an air chamber (14) is arranged below the steam cylinder (4), and a plurality of groups of impeller vanes (6) which are sleeved on the main shaft (8) are arranged in the steam cylinder (4); a separation plate and a guide vane (5) are respectively fixedly arranged between every two adjacent impeller vanes (6), and each impeller vane (6) and the corresponding separation plate and the guide vane (5) form a working class. The axial-flow type steam compressor is energy-saving, high in working efficiency and long in service life.

Description

The axial flow vapour compression machine
Technical field
The axial flow vapour compression machine relates to the function of mechanical steam recompression technical field, is specifically related to a kind of vapour compression machine.
Background technique
Vapour compression machine is the nucleus equipment in the heating power evaporating system, its principle is to utilize the motor run compressor, the secondary steam that is evaporated in the evaporating system is recompressed, return heated solution in the evaporating system as adding hot vapour source after improving calorific value, to realize the recycling of energy, reach energy-saving effect.The Application and Development of function of mechanical steam recompression technology originates from the sixties in last century, has abroad at present ripe experience and the example of using.Domestic in last century the eighties introduce this technology, but since at that time domestic coal price relatively at that time electricity price compare generally lower, the application of this technology has occurred energy-conservation but the unconspicuous situation of not synergy or income, the work that develops of this product is stayed cool basically, can't utilization and extention.Along with the adjustment of present national energy-saving policy and the popularization of energy-saving and emission-reduction policy, the application prospect of mechanical vapour compress technique and product is very optimistic, such as approximately 1,600 ten thousand tons of China's fermentation industry gross productions in 2009, consume 1.28 hundred million tons of steam, wherein concentrated link energy consumption accounts for 40% of total energy consumption, by utilizing the mechanical vapour compress technique, can effectively reduce the electric product steam consumption, the concentrated steam consumption of unit product can be saved more than 90%, is one of effective means that realizes target for energy-saving and emission-reduction.Yet the vapour compression machine of at present domestic existing application only has roots-type and centrifugal two kinds, and these two kinds all exist the problem that efficient is relatively low, the manufacturing cost is high, working life is short.
Summary of the invention
The technical problems to be solved in the utility model is: overcome the deficiencies in the prior art, provide a kind of more energy-conservation, working efficiency is higher, the axial flow vapour compression machine of long service life.
The technological scheme that its technical problem that solves the utility model adopts is: this axial flow vapour compression machine, comprise steam cylinder, front steam seal, rear packing and main shaft, the main shaft two ends are supported fixing by fore bearing and rear bearing and are crossed steam cylinder, front steam seal and rear packing are sealed in respectively the steam cylinder front-end and back-end, it is characterized in that: described steam cylinder top is provided with opening up suction port and air outlet, the steam cylinder below is air chamber, be provided with a plurality of impeller blades that are sleeved on the main shaft in the steam cylinder, all fixedly mount dividing plate and stator between per two adjacent impeller blades, each impeller blade and corresponding dividing plate and stator form a work level.Dividing plate and stator are used for keeping steam flow flow direction and next impeller blade flow inlet angle to be complementary and further diffusion.Many group impeller blades rotate with main shaft, and steam enters steam cylinder from suction port, realizes both vapor compression under the impeller blade effect, and steam is discharged from the air outlet after the compression.
Described impeller blade is installed 3-6 altogether, forms 3-6 work level with dividing plate and stator.Impeller blade quantity can be adjusted according to the actual requirements.
Described fore bearing and rear bearing are installed respectively front bearing box and after the bearing box outward.Front bearing box and after the bearing box play protection and support fixation.
Described rear bearing right side is provided with the coupling that is installed in the spindle end place.
Described impeller blade rotating speed is 3000-12000RPM.
Described suction port working pressure is 0.06-0.085MPa, and air outlet pressure is 0.12-0.15Mpa.
Compared with prior art, the beneficial effect that the utility model has is: design axial flow both vapor compression mode, in steam cylinder, be provided with the many groups impeller blade that is sleeved on the main shaft, all fixedly mount the stator that is used for isolation between per two adjacent impeller blades, during work, this axial flow vapour compression machine compresses the secondary steam that evaporates in the solution, and send vaporizer back to as adding hot vapour source, solution is heated again, realization is to the recycling of heat energy, reach energy-saving effect, have higher efficient with the axial flow vapour compression machine of power, efficient exceeds 5 ~ 10% than roots-type and centrifugal vapour compression machine, and the manufacturing cost is low, be 2/3 of roots-type and centrifugal vapour compression machine, long service life is generally 20 ~ 30 years.
Description of drawings
Fig. 1 is the utility model structure sectional view.
Fig. 2 is the utility model workflow schematic diagram.
Wherein: 1, front bearing box 2, fore bearing 3, front steam seal 4, steam cylinder 5, dividing plate and stator 6, impeller blade 7, rear packing 8, main shaft 9, after the bearing box 10, rear bearing 11, coupling 12, suction port 13, air outlet 14, air chamber 15, vaporizer 16, motor 17, preheater.
Embodiment
Fig. 1 ~ 2nd, most preferred embodiment of the present utility model is described further below in conjunction with 1 ~ 2 pair of the utility model of accompanying drawing.
With reference to accompanying drawing 1: this axial flow vapour compression machine; comprise steam cylinder 4, front steam seal 3, rear packing 7 and main shaft 8; main shaft 8 two ends are supported fixing by fore bearing 2 and rear bearing 10 and are crossed steam cylinder 4; front steam seal 3 and rear packing 7 are sealed in respectively steam cylinder 4 front-end and back-end; fore bearing 2 and rear bearing 10 outer front bearing box 1 and the after the bearing box 9 installed respectively; front bearing box 1 and after the bearing box 9 play protection and support fixation, and rear bearing 10 right sides are provided with the coupling 11 that is installed in main shaft 8 ends.
Steam cylinder 4 tops are provided with opening up suction port 12 and air outlet 13, steam cylinder 4 belows are air chamber 14, be provided with four impeller blades 6 that are sleeved on the main shaft 8 in the steam cylinder 4, all fixedly mount dividing plate and stator 5 between per two adjacent impeller blades 6, be used for keeping steam flow flow direction and next impeller blade 6 flow inlet angles to be complementary and further diffusion.Each impeller blade 6 and its corresponding dividing plate and stator 5 form a work level, and this axial flow vapour compression machine is totally four work levels.
Suction port 12 working pressures are 0.06-0.085MPa, air outlet 13 pressure are 0.12-0.15Mpa, impeller blade 6 rotating speeds are 3000-12000RPM, 4 impeller blades 6 rotate with main shaft 8, steam enters steam cylinder 4 from suction port 12, under impeller blade 6 effects, realize both vapor compression, steam 13 discharges from the air outlet after the compression.
With reference to accompanying drawing 2: this axial flow vapour compression machine driving mode is that motor 16 drags, suction port 12 and the air outlet 13 of axial flow vapour compression machine all are communicated with vaporizer 15, before vapour compression machine starts, want concentrated solution and in preheater 17, carry out preheating, reach saturation temperature under the design entry pressure (when design entry pressure is 0.08Mpa, approximately 93 ℃ of corresponding steam-laden temperature), then enter vaporizer 15, after vapour compression machine starts, the secondary steam that evaporates in the solution is compressed, produce 0.125Mpa, 150 ℃ of left and right sides high energy steam, send vaporizer 15 back to as adding hot vapour source by pipeline again, solution is heated again, after the heating steam heating, being condensed into water sends into 17 pairs of stostes of preheater by condensate extractionpump and carries out preheating, thereby realize the recycling to heat energy, reach energy-saving effect, after this device starts, except running institute consuming electric power, the energy that heating system is replenished is a small amount of loss such as ancillary equipment preserving heat and radiating heat and the stoste initial temperature heat energy consumption when hanging down, account for about 10% of total energy consumption, thereby this axial flow vapour compression machine energy-saving effect is very remarkable.
According to the actual requirements, impeller blade 6 quantity can be adjusted, to reach best using effect.
The above, it only is preferred embodiment of the present utility model, be not to be the restriction of the utility model being made other form, any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the equivalent embodiment of equivalent variations.But every technical solutions of the utility model content that do not break away to any simple modification, equivalent variations and remodeling that above embodiment does, still belongs to the protection domain of technical solutions of the utility model according to technical spirit of the present utility model.

Claims (6)

1. axial flow vapour compression machine, comprise steam cylinder (4), front steam seal (3), rear packing (7) and main shaft (8), main shaft (8) two ends are supported fixing by fore bearing (2) and rear bearing (10) and are crossed steam cylinder (4), front steam seal (3) and rear packing (7) are sealed in respectively steam cylinder (4) front-end and back-end, it is characterized in that: described steam cylinder (4) top is provided with opening up suction port (12) and air outlet (13), steam cylinder (4) below is air chamber (14), be provided with a plurality of impeller blades (6) that are sleeved on the main shaft (8) in the steam cylinder (4), all fixedly mount dividing plate and stator (5) between per two adjacent impeller blades (6), each impeller blade (6) and corresponding dividing plate and stator (5) form a work level.
2. axial flow vapour compression machine according to claim 1 is characterized in that: described impeller blade (6) is installed 3-6 altogether, forms 3-6 work grade with dividing plate and stator (5).
3. axial flow vapour compression machine according to claim 1 is characterized in that: outer front bearing box (1) and the after the bearing box (9) installed respectively of described fore bearing (2) and rear bearing (10).
4. according to claim 1 or 3 each described axial flow vapour compression machines, it is characterized in that: described rear bearing (10) right side is provided with the coupling (11) that is installed in main shaft (8) end.
5. each described axial flow vapour compression machine according to claim 1 and 2, it is characterized in that: described impeller blade (6) rotating speed is 3000-12000RPM.
6. axial flow vapour compression machine according to claim 1, it is characterized in that: described suction port (12) working pressure is 0.06-0.085MPa, air outlet (13) pressure is 0.12-0.15Mpa.
CN 201220491609 2012-09-25 2012-09-25 Axial-flow type steam compressor Expired - Fee Related CN202833328U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220491609 CN202833328U (en) 2012-09-25 2012-09-25 Axial-flow type steam compressor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220491609 CN202833328U (en) 2012-09-25 2012-09-25 Axial-flow type steam compressor

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CN202833328U true CN202833328U (en) 2013-03-27

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110425158A (en) * 2019-09-04 2019-11-08 大连天孚环境科技有限公司 A kind of evaporator vapour compression machine and working method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110425158A (en) * 2019-09-04 2019-11-08 大连天孚环境科技有限公司 A kind of evaporator vapour compression machine and working method

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130327

Termination date: 20160925

CF01 Termination of patent right due to non-payment of annual fee