CN202830193U - Anode plate or cathode plate for energy-saving electrolyte - Google Patents
Anode plate or cathode plate for energy-saving electrolyte Download PDFInfo
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- CN202830193U CN202830193U CN 201220433675 CN201220433675U CN202830193U CN 202830193 U CN202830193 U CN 202830193U CN 201220433675 CN201220433675 CN 201220433675 CN 201220433675 U CN201220433675 U CN 201220433675U CN 202830193 U CN202830193 U CN 202830193U
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Abstract
The utility model provides an anode plate or a cathode plate for energy-saving electrolyte. The anode plate or the cathode plate for the energy-saving electrolyte comprises a copper bar, an alloy coating layer and the anode plate or the cathode plate. The copper bar is covered by the alloy coating layer. A conductive contact surface of the copper bar is provided with sawteeth. The alloy coating layer is coated on one end or two ends of the copper bar. The anode plate or the cathode plate for the energy-saving electrolyte contacts with an electrolytic tank copper platoon by adopting the soft quality alloy material combining with the sawtooth shape of the contact surface. The anode plate or the cathode plate for the energy-saving electrolyte has the advantages of enlarging the contact surface of two electric conductors by using plastic deformation of the soft quality alloy, reducing contact resistance, greatly reducing electric energy loss and increasing output. A conductive head of the anode plate or the cathode plate for the energy-saving electrolyte is widely used for a wet metallurgy industry, simple in structure, very low in cost, easy to popularize and dose not affect the traditional operating habits.
Description
Technical field
The utility model relates to a kind of energy-conservation electrolysis with positive plate or negative plate, belongs to the electrolyzer technical field.
Background technology
Existing anode for electrolysis plate, negative plate contact with the natural rigidity that the way of contact of electrolyzer conducting copper is copper-copper, and contact surface is the plane, because two planes can not be accomplished parallel, so in fact positive plate, negative plate are the some contact with contacting of electrolyzer conducting copper, exist contact resistance large, the power consumption heating is serious, causes the inefficient problem of Faradaic current.
Have not yet to see anode for electrolysis plate, negative plate bus are carried out the improved report of conductive head structural shape.
Summary of the invention
The problems such as contact resistance is large in order to overcome, the power consumption heating is serious, Faradaic current efficient is low, the utility model provides a kind of energy-conservation electrolysis with positive plate or negative plate, realizes by following technical proposal.
A kind of energy-conservation electrolysis comprises copper bar, alloy cladding layer and sun/negative plate with positive plate or negative plate, wraps up alloy cladding layer on the described copper bar, and the conductive contact surfaces on the copper bar is provided with sawtooth.
One or two parcel alloy cladding layer of described copper bar.This alloy cladding layer is comprised of soft metal lead, tin or terne metal.Alloy cladding layer can adopt direct cast or welding with contacting of copper bar, also can make sleeve-shaped and be enclosed within on the copper bar.
Described sun/negative plate is the positive plate of lead alloy or ti-based coating, perhaps stainless steel cathode plate.
Offer several through holes on the described positive plate.
Between described positive plate and the copper bar rebound is set.
Described rebound surface attachment corrosion resisting alloy.
During use, alternately also non-contiguously place electrolyzer with electrolytic solution contact with energy-conservation electrolysis with negative plate with positive plate energy-conservation electrolysis, the conductive contact surfaces on the copper bar (being provided with sawtooth) contacts with the conducting copper of electrolyzer.
This energy-conservation electrolysis relates to the shape that the used positive plate of the hydrometallurgy industries such as electrolytic manganese, electrolytic zinc, electrolytic copper, electrolytic aluminum, negative plate and the way of contact of electrolyzer conducting copper contact with battery lead plate with positive plate, negative plate bus.Traditional positive plate, negative plate contact with the natural rigidity that the way of contact of electrolyzer conducting copper is copper-copper, and contact surface is the plane, because two planes can not be accomplished parallel, so in fact positive plate, negative plate are certain some contact with contacting of electrolyzer conducting copper, exist contact resistance large, the power consumption heating is serious.The utility model adopts soft alloy material to contact with the electrolyzer copper bar in conjunction with the zigzag fashion of contact surface, utilizes the viscous deformation of soft alloy that two electrical conductor contact surfaces are increased, and has reduced contact resistance, greatly reduces electric energy loss, increases output.The electrolysis of this novel energy-conserving can be widely used in the hydrometallurgy industry with positive plate, negative plate conductive head, and simple in structure, and cost is extremely low, does not affect again traditional operating habit, is easy to promote.
Description of drawings
Fig. 1 is the structural representation that positive plate is used in energy-conservation electrolysis;
Fig. 2 is the structural representation that negative plate is used in energy-conservation electrolysis;
Among the figure, 1-copper bar, 2-alloy cladding layer, 3-positive plate, 4-negative plate, 5-rebound, 6-sawtooth, 7-through hole.
Embodiment
Below in conjunction with embodiment the utility model is described further.
Embodiment 1
Such as Fig. 1, energy-conservation electrolysis comprises copper bar 1, alloy cladding layer 2 and positive plate 3 with positive plate, parcel alloy cladding layer 2 on the described copper bar 1, and the conductive contact surfaces on the copper bar 1 is provided with sawtooth 6.A parcel alloy cladding layer 2 of copper bar 1.This alloy cladding layer 2 is comprised of soft metal lead.Alloy cladding layer 2 adopts directly cast with contacting of copper bar 1.Positive plate 3 is positive plates of lead alloy, and offers several through holes 7; Between positive plate 3 and the copper bar 1 rebound 5 is set; Rebound 5 surface attachment corrosion resisting alloys.
Such as Fig. 2, energy-conservation electrolysis comprises copper bar 1, alloy cladding layer 2 and negative plate 4 with negative plate, parcel alloy cladding layer 2 on the described copper bar 1, and the conductive contact surfaces on the copper bar 1 is provided with sawtooth 6.Two parcel alloy cladding layer 2 of copper bar 1.This alloy cladding layer 2 is comprised of tin alloy.Alloy cladding layer 2 makes sleeve-shaped with contacting of copper bar 1 and is enclosed within on the copper bar.Negative plate 4 is stainless steel cathode plates.
During use, alternately also non-contiguously place electrolyzer with electrolytic solution contact with energy-conservation electrolysis with negative plate with positive plate energy-conservation electrolysis, the conductive contact surfaces on the copper bar (being provided with sawtooth) contacts with the conducting copper of electrolyzer.
Embodiment 2
Energy-conservation electrolysis comprises copper bar 1, alloy cladding layer 2 and positive plate 3 with positive plate, parcel alloy cladding layer 2 on the described copper bar 1, and the conductive contact surfaces on the copper bar 1 is provided with sawtooth.A parcel alloy cladding layer 2 of copper bar 1.This alloy cladding layer 2 is comprised of soft metal lead.Alloy cladding layer 2 adopts directly welding with contacting of copper bar 1.Positive plate 3 is positive plates of lead alloy, and offers several through holes 7; Between positive plate 3 and the copper bar 1 rebound 5 is set; Rebound 5 surface attachment corrosion resisting alloys.
Energy-conservation electrolysis comprises copper bar 1, alloy cladding layer 2 and negative plate 4 with negative plate, parcel alloy cladding layer 2 on the described copper bar 1, and the conductive contact surfaces on the copper bar 1 is provided with sawtooth.Two parcel alloy cladding layer 2 of copper bar 1.This alloy cladding layer 2 is comprised of terne metal.Alloy cladding layer 2 makes sleeve-shaped with contacting of copper bar 1 and is enclosed within on the copper bar.Negative plate 4 is stainless steel cathode plates.
Use the energy-conservation electrolysis of embodiment 1 to be used for manganese manufacturing enterprise with positive plate and negative plate, energy-conservation, obvious effect of increasing production, the test data in the use procedure is as follows:
As seen from the above table, the average voltage of positive plate and electrolyzer copper bar point of contact is reduced to 49.5mv before transforming, the average voltage of positive plate and electrolyzer copper bar point of contact is reduced to 13.2mv after transforming, the average voltage of negative plate and electrolyzer copper bar point of contact is reduced to 111mv before transforming, and the average voltage of negative plate and electrolyzer copper bar point of contact is reduced to 21mv after transforming.Transform the high 36.3mv of voltage of positive plate and electrolyzer copper bar point of contact after the voltage ratio transformation of front positive plate and electrolyzer copper bar point of contact, transform the high 90mv of voltage of negative plate and electrolyzer copper bar point of contact after the voltage ratio transformation of front negative plate and electrolyzer copper bar point of contact.
So: the electric energy loss that positive plate and electrolyzer copper bar point of contact have more before transforming is:
0.0363V * 195A * 2760 piece=19537W
The electric energy loss that negative plate and electrolyzer copper bar point of contact have more before transforming is:
0.09V * 195A * 2700 piece=47385W
Add up to: 19573W+47358W=66895W=66.9KW
Every day direct loss electric energy: 66.9KW * 24h=1606 degree.
The straight-forward phenomenon of loose contact is that the copper bar before transforming scalds one's hand, and improved copper bar does not have hot sensation.Improved groove temperature obviously reduces, the speed of circulation that need to slow down water coolant, and this has saved again electric energy indirectly.
Impact on the output of manganese: the test same day every negative plate on average to produce the manganese amount be 3.23kg, it is 3.48kg that transformed every negative plate produces manganese, every negative plate volume increase 0.25kg.Electrolytic manganese factory totally 2700 negative plates of 10 tons of scales of daily output can increase production 0.25kg * 2700 piece=675kg every day.
In sum: every day 10 tons of output factory, economize on electricity every day 1606 the degree; Increase production 675 kilograms.1 year (by 300 days) can economize on electricity 481800 the degree, increase production 202.5 tons.
If apply my company's positive plate (national manganese output 1 year about 1,700,000 tons) in the whole nation, 27,200 ten thousand degree that then can economize on electricity increase production 11,475 ten thousand tons.
Adopt soft alloy material to contact with the electrolyzer copper bar in conjunction with the zigzag fashion of contact surface, two electrical conductor contact surfaces are increased, reduced contact resistance, greatly reduce electric energy loss.The electrolysis of this novel energy-conserving can be widely used in the hydrometallurgy industry with positive plate, negative plate bus, and simple in structure, and cost is extremely low, does not affect again traditional operating habit, is easy to promote.
Above content is in conjunction with concrete preferred implementation further detailed description of the utility model, can not assert that implementation of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field, without departing from the concept of the premise utility, can also make some simple deduction or replace, all should be considered as belonging to protection domain of the present utility model.
Claims (7)
1. an energy-conservation electrolysis is with positive plate or negative plate, and it is characterized in that: comprise copper bar, alloy cladding layer and sun/negative plate, wrap up alloy cladding layer on the described copper bar, the conductive contact surfaces on the copper bar is provided with sawtooth.
2. energy-conservation electrolysis according to claim 1 is characterized in that: one or two parcel alloy cladding layer of described copper bar with positive plate or negative plate.
3. energy-conservation electrolysis according to claim 1 and 2 is characterized in that with positive plate or negative plate: described alloy cladding layer adopts directly cast or welding with contacting of copper bar, perhaps makes sleeve-shaped and is enclosed within on the copper bar.
4. energy-conservation electrolysis according to claim 1 and 2 is with positive plate or negative plate, and it is characterized in that: described sun/negative plate is the positive plate of lead alloy or ti-based coating, perhaps stainless steel cathode plate.
5. energy-conservation electrolysis according to claim 4 is characterized in that: offer several through holes on the described positive plate with positive plate or negative plate.
6. energy-conservation electrolysis according to claim 4 is characterized in that: between described positive plate and the copper bar rebound is set with positive plate or negative plate.
7. energy-conservation electrolysis according to claim 6 is characterized in that: described rebound surface attachment corrosion resisting alloy layer with positive plate or negative plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220433675 CN202830193U (en) | 2012-08-29 | 2012-08-29 | Anode plate or cathode plate for energy-saving electrolyte |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220433675 CN202830193U (en) | 2012-08-29 | 2012-08-29 | Anode plate or cathode plate for energy-saving electrolyte |
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| Publication Number | Publication Date |
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| CN202830193U true CN202830193U (en) | 2013-03-27 |
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| CN 201220433675 Expired - Fee Related CN202830193U (en) | 2012-08-29 | 2012-08-29 | Anode plate or cathode plate for energy-saving electrolyte |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102828206A (en) * | 2012-08-29 | 2012-12-19 | 广西南宁市蓝天电极材料有限公司 | Energy-saving anode plate or cathode plate for electrolysis |
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2012
- 2012-08-29 CN CN 201220433675 patent/CN202830193U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102828206A (en) * | 2012-08-29 | 2012-12-19 | 广西南宁市蓝天电极材料有限公司 | Energy-saving anode plate or cathode plate for electrolysis |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130327 Termination date: 20130829 |