CN202826426U - Glass fiber reinforced plastic round tube double-head pulling and winding equipment - Google Patents
Glass fiber reinforced plastic round tube double-head pulling and winding equipment Download PDFInfo
- Publication number
- CN202826426U CN202826426U CN 201220423225 CN201220423225U CN202826426U CN 202826426 U CN202826426 U CN 202826426U CN 201220423225 CN201220423225 CN 201220423225 CN 201220423225 U CN201220423225 U CN 201220423225U CN 202826426 U CN202826426 U CN 202826426U
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Abstract
The utility model discloses glass fiber reinforced plastic round tube double-head pulling and winding equipment which comprises a machine frame, a round tube mould, a lifting mechanism which is arranged on one side of the machine frame and used for adjusting the vertical position of the round tube mould, a heating plate arranged on the round tube mould, a core bar, two fixing mechanisms which are arranged on the other side of the machine frame and used for fixing the core bar and two winding mechanisms which are arranged on the machine frame between the lifting mechanism and the fixing mechanisms. The round tube mould is arranged on the lifting mechanism, one end of the core bar is connected with the round tube mould, and the other end of the core bar is connected with the fixing mechanisms. The glass fiber reinforced plastic round tube double-head pulling and winding equipment has the advantages that the round tube mould and the core bar fixing mechanisms are arranged on the same machine frame so as to facilitate mould correction in early production, and the stability of product eccentricity is easy to control; and the double-head winding mechanisms are arranged on the same frame so as to remain operation independence, improve production efficiency, reduce product rejection rate and avoid increasing extra operation difficulty.
Description
Technical field
The utility model relates to a kind of production equipment of fiberglass reinforced plastics pipe, and particularly a kind of fiberglass reinforced plastics pipe double end is drawn the equipment of twining.
Background technology
Filament-wound Machine and pultrusion all are that developing history obtains the manufacturing technology of extensive use at most already in the composite industry.The outstanding feature of Filament-wound Machine technique is to arrange reinforcing material along optimum orientation by the load needs of composite structure, make high structure efficiency goods.Be particularly suitable for making the composite structures such as internal pressure vessel, solid rocket motor case, tubing and basin, in defence and military and development of the national economy engineering, be applied widely, formed the industry of considerable scale.Yet the Filament-wound Machine technology has a significantly limitation, axially lays pure along goods and vertically is comparatively difficulty of angle fiber, has limited its application in the manufacturing of some structure class tubular body.
Just opposite with the Filament-wound Machine technology, the basic principle of pultrude process has determined that it is very suitable for the roving reinforcing material of continuous lay unidirectional (0 degree).Vertical mechanical property of goods is very outstanding, and the non-constant of lateral performance, transverse strength is very low, has limited the application of pultrusion product, has limited market development.In decades, the transverse strength problem of pultrusion product is to determine and restrict one of most crucial technical problem of pultrusion industrial development always.Raw material, pultrude process and the Structural Design all are tightly to launch around this most basic technical problem.The application of fiber continuous felt makes pultrusion product, and the transverse strength problem of especially various section bars has obtained breakthrough, for the pultrusion industrial expansion has been made very big contribution.Can say there is not the continuous fiber felt, say to a certain extent the today that does not just have pultrusion industry.Adopted successively afterwards the varicosity roving, one-way fabric and braid over braid have also been brought into play beneficial effect to solving the lateral performance problem, but application is not general, has only solved subproblem yet.All abovementioned technology all are difficult to satisfy the requirement of engineering that some transverse mechanical performance or other performance have specific (special) requirements.Action bars, pole, live line tool bar that for example construction of line in the EHV transmission engineering, livewire work, maintenance are used, insulating ladder beam and step on beam, extra high bending strength and torsional property had both been required, require to have again high dielectric strength, also require light especially weight, common pultrusion product can't satisfy instructions for use, only has the manufacturing of the pull-winding of employing technique.Some small-bore pipe bar class formation goods are arranged, also can only adopt the manufacturing of pull-winding technology.The winding technology function is introduced pultrude process, form the pull-winding technology and effectively combine both advantages, overcome its shortcoming.
So-called pull-winding technique is to introduce winding process between the suitable link before the curing molding of pultrude process, consists of one take pultrude process as main, is equipped with the composite material forming system of winding.But for some small-bore tubular products, between introduce winding head after, increased greatly the distance of plug fixed mechanism and outer die cavity, cause the length of plug to increase greatly, plug is longer, easier swing when producing, and the product degree of eccentricity after the depanning is unstable.
Summary of the invention
For solving the problems of the technologies described above, it is a kind of that integrate heating, pipe mould and plug fixed mechanism and can enhance productivity that the utility model provides, and the rate of reducing the number of rejects and seconds does not increase the fiberglass reinforced plastics pipe double end of controlling difficulty and draws the equipment of twining.
The technical solution of the utility model is that a kind of fiberglass reinforced plastics pipe double end is drawn the equipment of twining, comprise frame, pipe mould, be arranged on frame one side the elevating mechanism that is used for adjusting pipe mould upright position, be arranged on heating plate, plug on the pipe mould, be arranged on two fixed mechanisms that are used for stationary core rod of frame opposite side and be arranged on two winding mechanisms on the frame and between elevating mechanism and fixed mechanism; The pipe mould is arranged on the elevating mechanism; One end of plug links to each other with the pipe mould, and the other end links to each other with fixed mechanism.
As further improvement of the utility model, described winding mechanism comprises the base that links to each other with frame, be arranged on drive motors in the frame, be arranged on the drive plate of base, the yarn tension that is arranged on driving-disc, the rotating disk that links to each other with drive plate on the drive motors output shaft, is arranged on the yarn cylinder fixed bar of 2-8 root on the rotating disk and is arranged on 2-8 root on the rotating disk is arranged bar; Yarn cylinder fixed bar and yarn tension are arranged, and bar replaces, even, symmetrical being arranged on the rotating disk; Yarn cylinder fixed bar and the yarn tension bar quantity of arranging equates; Driving-disc rotates by driving-belt band nutating disk.
As further improvement of the utility model, the quantity of yarn cylinder fixed bar 3-4 is 4; The arrange quantity of bar 3-5 of yarn tension is 4.
As further improvement of the utility model, adopt the first sprocket wheel to replace drive plate 3-2, adopt the second sprocket wheel to replace driving-disc 3-7; Driving-disc 3-7 rotates by chain-driving drive plate 3-2.
As further improvement of the utility model, described drive motors 3-6 is buncher.The needs that better adapt to the pultrusion speed of wrap.
As further improvement of the utility model, described fixed mechanism comprises the support that links to each other with frame, be arranged on the first adjustable plate of being used for regulating the plug upright position on the support, be arranged on and be used for regulating plug horizontal level the second adjustable plate on the first adjustable plate; The first adjustable plate moves up and down along support; The second adjustable plate is along the first adjustable plate move left and right; Be provided with yarn passing hole on the support; Be respectively arranged with the first plug fixing hole and the second plug fixing hole on the first adjustable plate and the second adjustable plate.
The beneficial effects of the utility model are: at same support upper set heating system, pipe mould, winding mechanism, plug fixed mechanism, only need just to produce by the trailer system of common pultrusion lathe; Install, telephone-moving is convenient and swift.Pipe mould and plug fixed mechanism place on the same frame, are convenient to produce the school mould in early stage, the stability of the easier control product degree of eccentricity.Double end is twined and is placed same frame, keeps again simultaneously the independence of controlling, and has namely improved production efficiency, reduces the product percent defective, does not increase again the extra difficulty of controlling.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of winding mechanism of the present utility model.
Fig. 3 is the structural representation of fixed mechanism of the present utility model.
Fig. 4 is the product structure schematic diagram that the utility model is produced.
Wherein: 1, frame, 3, winding mechanism, 4, elevating mechanism, 5, heating plate, 6, fixed mechanism, 8, the pipe mould, 9, plug, 3-1, base, 3-2, drive plate, 3-3, rotating disk, 3-4, yarn cylinder fixed bar, 3-5, the yarn tension bar of arranging, 3-6, drive motors, 3-7, driving-disc, 6-1, support, 6-2, the first adjustable plate, 6-4, the second adjustable plate, 6-3, yarn passing hole, 6-5, the first plug fixing hole, 6-6, the second plug fixing hole.
The specific embodiment
1-Fig. 4 further specifies the utility model by reference to the accompanying drawings:
A kind of fiberglass reinforced plastics pipe double end described in the utility model draws the equipment of twining as shown in Figure 1, comprises frame 1, pipe mould 8, elevating mechanism 4, plug fixed mechanism 6, winding mechanism 3, plug 9 and heating plate 5.
Fixed mechanism 6 comprises support 6-1, the first adjustable plate 6-2, the second adjustable plate 6-4.
Winding mechanism 3 comprises base 3-1, drive plate 3-2, rotating disk 3-3, yarn cylinder fixed bar 3-4, yarn tension arrange bar 3-5, drive motors 3-6 and driving-disc 3-7.
Frame 1 is used for whole equipment fixed and install pipe mould 8, elevating mechanism 4, plug fixed mechanism 6 and winding mechanism 3.The length of frame 1 is 3.0 meters.Frame 1 total length is 3 meters, namely the length of pipe plug is controlled in 3 meters the zone of reasonableness, at same support upper set heating system, pipe mould, winding mechanism, plug fixed mechanism, only need just to produce by the trailer system of common pultrusion lathe; Install, telephone-moving is convenient and swift.
The pipe mould 8 that pipe mould 8 is different according to the size design of required production product.
The side that elevating mechanism 4 is mounted in frame 1 is used for adjusting the upright position of pipe mould 8.The elevating mechanism 4 that adopts is identical with elevating mechanism structure of the prior art, is not explained in detail here.
Heating plate 5 is fixedly mounted on the pipe mould 8.
Support 6-1 in the fixed mechanism 6 is fixedly mounted on the frame 1; The the first adjustable plate 6-2 that is used for adjusting plug 9 upright positions realizes plug 9 relatively and the upright position of support 6-1 by be provided with adjustable U-shaped hole at support 6-1.Be used for regulating plug 9 horizontal levels the second adjustable plate 6-4 and realize plug 9 relatively and the horizontal level of the first adjustable plate 6-2 by be provided with adjustable U-shaped hole at the first adjustable plate 6-2.One end of plug 9 pass simultaneously the first plug fixing hole 6-5 and the second plug fixing hole 6-6 on the first adjustable plate 6-2 and the second adjustable plate 6-4 and be arranged on the first plug fixing hole 6-5 and the second plug fixing hole 6-6 in; The other end of plug 9 links to each other with pipe mould 8.This device also can be realized relative upright position and the horizontal level with support 6-1 with the second adjustable plate 6-4 of the first adjustable plate 6-2 by slide rail is set at support 6-1.Slide rail is fixed on support 6-1 and the first adjustable plate 6-2, is respectively arranged with the slip teeth corresponding with slide rail at the first adjustable plate 6-2 with the second adjustable plate 6-4, realize this function.
The base 3-1 of winding mechanism 3 is fixed on frame 1, drive plate 3-2 is arranged on the base 3-1, and rotating disk 3-3 is arranged on the drive plate 3-2; Four yarn cylinder fixed bar 3-4 and four yarn tension are arranged, and bar 3-5 replaces, even, symmetrical being arranged on the rotating disk 3-3.Drive motors 3-6 is arranged on and is used on the frame 1 providing driving force to winding mechanism 3, and drive motors 3-6 links to each other by conveyer belt with drive plate 3-2 by the driving-disc 3-7 that is arranged on the drive motors 3-6 output shaft.As shown in Figure 2.Adopt the first sprocket wheel to replace drive plate 3-2, adopt the second sprocket wheel to replace driving-disc 3-7; Driving-disc 3-7 rotates by chain-driving drive plate 3-2.Transmission principle is identical with transmission principle of the prior art, is not described in detail here.
Production process of the present utility model:
Divide two to be placed on the creel on 2400 Tex yarns of 80 dish OCV manufacturer production, be arranged in uniformly the creel guide eyelit, one group on 40 yarns, pass respectively the yarn passing hole 6-3 of two fixed mechanisms 6 of double end pull-winding equipment, after passing mould, these 2 groups each 40 yarns are wrapped in around the pipe plug uniformly as the axial glass fiber yarn of internal layer.Again divide around the certain wide cut of 4 volumes with coner, the 2400 Tex yarns that the OCV of length produces, one group of 2 volume are symmetrically fixed on the yarn cylinder fixed bar 3-4 of winding mechanism 3, the yarn tension that more every yarn the was placed correspondence bar 3-5 that arranges.The 2400 Tex yarns that 96 dish OCV are produced divide two to be placed on the creel, be arranged in uniformly the creel guide eyelit, 48 one group preformed system that is arranged in uniformly the pipe mould, this yarn is fixed in glass felt and the surperficial felt of cutting in the preformed system as the axial glass fiber yarn of skin again.Tie into the axial glass fiber yarn of internal layer, outer axially glass fiber yarn, glass felt and surperficial felt a branch of, trailer system traction at the uniform velocity by the pultrusion lathe, regulate hauling speed and become certain value, adjust the frequency of drive motors 3-6 according to hauling speed, yarn on the winding mechanism 3 can be gathered and uniform the parcel on plug and the internal layer axial direction fibre yarn, make at last inside and outside two-layer axial direction fibre yarn put hopper, the yarn impregnated with resin, start is produced, and product 15 structures of production as shown in Figure 4.15-1 among the figure is the axial glass fiber yarn of internal layer; 15-2 is middle level hoop glass fiber yarn; 15-3 is outer axially glass fiber yarn; 15-4 is glass outer fibrofelt and surperficial felt.
Claims (6)
1. a fiberglass reinforced plastics pipe double end is drawn the equipment of twining, and it is characterized in that: comprise frame (1), pipe mould (8), be arranged on frame (1) one side the elevating mechanism that is used for adjusting pipe mould upright position (4), be arranged on heating plate (5), plug (9) on the pipe mould (8), be arranged on two fixed mechanisms (6) that are used for stationary core rod of frame (1) opposite side and be arranged on frame (1) and go up and be positioned at two winding mechanisms (3) between elevating mechanism (4) and the fixed mechanism (6); Pipe mould (8) is arranged on the elevating mechanism (4); One end of plug (9) links to each other with pipe mould (8), and the other end links to each other with fixed mechanism (6).
2. fiberglass reinforced plastics pipe double end according to claim 1 is drawn the equipment of twining, and it is characterized in that: described winding mechanism (3) comprises the base (3-1) that links to each other with frame (1), be arranged on the drive motors (3-6) in the frame (1), be arranged on the drive plate (3-2) of base (3-1), be arranged on the driving-disc (3-7) on the drive motors output shaft, the rotating disk (3-3) that links to each other with drive plate (3-2), be arranged on the yarn cylinder fixed bar (3-4) of the upper 2-8 root of rotating disk (3-3) and be arranged on rotating disk (3-3) and go up the yarn tension of the 2-8 root bar (3-5) of arranging; Yarn cylinder fixed bar (3-4) is arranged with yarn tension, and bar (3-5) replaces, even, symmetrical being arranged on the rotating disk (3-3); Yarn cylinder fixed bar (3-4) and yarn tension bar (3-5) quantity of arranging equates; Driving-disc (3-7) rotates by driving-belt band nutating disk (3-2).
3. fiberglass reinforced plastics pipe double end according to claim 2 is drawn the equipment of twining, and it is characterized in that: the quantity of yarn cylinder fixed bar (3-4) is 4; The arrange quantity of bar (3-5) of yarn tension is 4.
4. fiberglass reinforced plastics pipe double end according to claim 2 is drawn the equipment of twining, and it is characterized in that: adopt the first sprocket wheel to replace drive plate (3-2), adopt the second sprocket wheel to replace driving-disc (3-7); Driving-disc (3-7) rotates by chain-driving drive plate (3-2).
5. fiberglass reinforced plastics pipe double end according to claim 2 is drawn the equipment of twining, and it is characterized in that: described drive motors (3-6) is buncher.
6. each described fiberglass reinforced plastics pipe double end is drawn the equipment of twining according to claim 1-5, it is characterized in that: described fixed mechanism (6) comprises the support (6-1) that links to each other with frame (1), be arranged on upper the first adjustable plate (6-2) that is used for regulating plug (9) upright position of support (6-1), be arranged on that the first adjustable plate (6-2) is upper to be used for regulating plug (9) horizontal level the second adjustable plate (6-4); The first adjustable plate (6-2) moves up and down along support (6-1); The second adjustable plate (6-4) is along the first adjustable plate (6-2) move left and right; Be provided with yarn passing hole (6-3) on the support (6-1); Be respectively arranged with the first plug fixing hole (6-5) and the second plug fixing hole (6-6) on the first adjustable plate (6-2) and the second adjustable plate (6-4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220423225 CN202826426U (en) | 2012-08-24 | 2012-08-24 | Glass fiber reinforced plastic round tube double-head pulling and winding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220423225 CN202826426U (en) | 2012-08-24 | 2012-08-24 | Glass fiber reinforced plastic round tube double-head pulling and winding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202826426U true CN202826426U (en) | 2013-03-27 |
Family
ID=47938211
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220423225 Withdrawn - After Issue CN202826426U (en) | 2012-08-24 | 2012-08-24 | Glass fiber reinforced plastic round tube double-head pulling and winding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202826426U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102814994A (en) * | 2012-08-24 | 2012-12-12 | 南京斯贝尔复合材料有限责任公司 | Glass fiber reinforced plastic round pipe double-head pultrusion winding equipment |
| CN109664525A (en) * | 2019-01-31 | 2019-04-23 | 山东柏远复合材料科技有限公司 | A kind of device and method producing the composite materials such as high performance pipe plate |
| CN109760335A (en) * | 2019-03-27 | 2019-05-17 | 刘江 | The core mold structure of carbon fiber winding electric pole |
-
2012
- 2012-08-24 CN CN 201220423225 patent/CN202826426U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102814994A (en) * | 2012-08-24 | 2012-12-12 | 南京斯贝尔复合材料有限责任公司 | Glass fiber reinforced plastic round pipe double-head pultrusion winding equipment |
| CN102814994B (en) * | 2012-08-24 | 2015-04-29 | 南京斯贝尔复合材料有限责任公司 | Glass fiber reinforced plastic round pipe double-head pultrusion winding equipment |
| CN109664525A (en) * | 2019-01-31 | 2019-04-23 | 山东柏远复合材料科技有限公司 | A kind of device and method producing the composite materials such as high performance pipe plate |
| CN109664525B (en) * | 2019-01-31 | 2023-11-14 | 山东柏远复合材料科技股份有限公司 | Equipment and method for producing high-performance composite materials such as pipe plates |
| CN109760335A (en) * | 2019-03-27 | 2019-05-17 | 刘江 | The core mold structure of carbon fiber winding electric pole |
| CN109760335B (en) * | 2019-03-27 | 2024-02-06 | 刘江 | Mandrel structure for carbon fiber winding electric pole |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130327 Effective date of abandoning: 20150429 |