CN202818023U - Rotor coil shaping device - Google Patents

Rotor coil shaping device Download PDF

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Publication number
CN202818023U
CN202818023U CN 201220452647 CN201220452647U CN202818023U CN 202818023 U CN202818023 U CN 202818023U CN 201220452647 CN201220452647 CN 201220452647 CN 201220452647 U CN201220452647 U CN 201220452647U CN 202818023 U CN202818023 U CN 202818023U
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CN
China
Prior art keywords
fixed body
rotor
shaping
line bag
bag apparatus
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220452647
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Chinese (zh)
Inventor
陈钟荣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NEW MARTIN (JIANGMEN) ELECTRIC TECHNOLOGY Co Ltd
Original Assignee
NEW MARTIN (JIANGMEN) ELECTRIC TECHNOLOGY Co Ltd
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Priority to CN 201220452647 priority Critical patent/CN202818023U/en
Application granted granted Critical
Publication of CN202818023U publication Critical patent/CN202818023U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a rotor coil shaping device, comprising an upper power portion, an upper transmission portion, an upper fixing body, a lower fixing body, a lower transmission portion, and a lower power portion disposed from top to bottom in sequence on a guidepost, wherein the lower fixing body and the guidepost are fixedly connected. The upper fixing body, the lower transmission portion, and the upper transmission portion are slidably connected with the guidepost. The upper power portion and the lower power portion are respectively fixed on two ends of the guidepost. A die cavity used to place a rotor is disposed between the upper fixing body and the lower fixing body. The upper fixing body is provided with two upper sliding chutes, and the lower fixing body is provided with two lower sliding chutes. An upper shaping plate and a lower shaping plate are respectively connected with the upper transmission portion and the lower transmission portion through an upper supporting block and a lower supporting block, and perform shaping on a rotor coil driven by the upper transmission portion and the lower transmission portion. The rotor coil shaping device solves a quality problem of manually operating and shaping the coil, improves production efficiency of a rotor shaping process and ensures quality.

Description

A kind of rotor line bag apparatus for shaping
Technical field
The utility model relates to rotor coil shaping technique field, relates in particular to a kind of rotor line bag apparatus for shaping.
Background technology
In the motor production process, often need to carry out shaping to the line bag behind the rotor winding, avoid the rotor line bag too high or loose and affect the serviceability of motor, in existing rotor line bag shaping work, all be to rely on manual operations, beat plastic plate the one by one inwardly shaping of the line bag of two ends of rotor with hand hammer, because the shaping workload is large, line contains easy damaged, breaks during shaping, after one end is orthopedic, during the shaping other end, owing to be not to exert oneself simultaneously in two ends, easily an orthopedic end has been made a mess of again.So, doing what a rotor will take a long time, and change of shape is large, and the rotor quality after the shaping is very unstable, and the operating efficiency that manual operation is carried out is lower, and labour intensity is large, difficult quality control.
In order to overcome the above problems, the scientific worker has done a large amount of research to the rotor coil shaping technique, and some mechanical rotor loop shaping instruments are provided, and provides a kind of coil shaper such as Chinese patent application 00243429.6, it is characterized in that comprising matrix, two compression sets, axle sleeve, baffle plate, although well making to install machines to replace manual labor, it integrates the coil of all size, but its plane mainly for coil is integrated, and its complicated structure, and production efficiency is not high.
The utility model content
The purpose of this utility model is to propose a kind of rotor line bag apparatus for shaping, can reduce rotor coil shaping production intensity, improves the production efficiency of line bag shaping.
For reaching this purpose, the utility model by the following technical solutions:
A kind of rotor line bag apparatus for shaping, comprise the upper power part, upper driving section, upper fixed body, lower fixed body, underdrive section and the lower power part that are successively set on from top to bottom on the lead, wherein, described lower fixed body and described lead are for being fixedly connected with, fixed body, underdrive section and upper driving section and described lead are for slidably being connected, described upper power part and lower power part are fixed on respectively the two ends of described lead, it is characterized in that, fixed body and lower fixed body are split-type design, and have between the two for the die cavity of placing rotor;
Be provided with two upper hopper chutes on the fixed body, be provided with two gliding grooves on the lower fixed body, described upper hopper chute and gliding groove are used to trim panel and lower trim panel that guiding is provided;
Described upper trim panel and lower trim panel are connected with underdrive section with described upper driving section by upper support piece and lower support piece respectively, and under the drive of described upper driving section and underdrive section described rotor line bag are carried out shaping.
As a kind of preferred version of above-mentioned rotor line bag apparatus for shaping, lower fixed body bottom also is fixed with base plate; One end of described base plate is fixed with location-plate, is provided with locating shaft on the described location-plate, and described locating shaft is used for the axial location of rotor.
As a kind of preferred version of above-mentioned rotor line bag apparatus for shaping, described lead passes respectively and is arranged on fixed body and lower fixed body upper guide post hole.
As a kind of preferred version of above-mentioned rotor line bag apparatus for shaping, the centre position of described lower fixed body is provided with location notch, is provided with locating piece in the described location notch, and described locating piece is fixed on the described base plate.
As a kind of preferred version of above-mentioned rotor line bag apparatus for shaping, the centre position of fixed body is provided with gathering sill, and being provided with in the described gathering sill can be with respect to the guiding block of described gathering sill slip.
As a kind of preferred version of above-mentioned rotor line bag apparatus for shaping, described guiding block is connected Compress Spring with the fixed body and connects.
As a kind of preferred version of above-mentioned rotor line bag apparatus for shaping, be provided with four stop screws in the described upper driving section, described four stop screws are fixed on the upper fixed body by screw thread;
Described upper driving section slidably is connected with described stop screw, and described upper driving section slides between the nut of upper fixed body and described stop screw;
Between its nut and upper fixed body, also be provided with Compress Spring on the described upper limit screw.
As a kind of preferred version of above-mentioned rotor line bag apparatus for shaping, be provided with four stop screws in the described underdrive section, described four stop screws are fixed on the lower fixed body by screw thread;
Described underdrive section slidably is connected with described stop screw, and described underdrive section slides between the nut of lower fixed body and described stop screw;
Between its nut and lower dressing stick, also be provided with Compress Spring on the described lower limit screw.
As a kind of preferred version of above-mentioned rotor line bag apparatus for shaping, described upper power part comprises upper cylinder, upper mounted plate and upper joint piece, and described upper cylinder is fixed on the upper mounted plate that is fixedly connected with described lead; The output shaft of described upper cylinder is connected with described upper driving section by described upper joint piece.
As a kind of preferred version of above-mentioned rotor line bag apparatus for shaping, described lower power part comprises lower cylinder, bottom plate and lower link piece, and described lower cylinder is fixed on the bottom plate that is fixedly connected with described lead; The output shaft of described lower cylinder is connected with described underdrive section by described lower link piece.
The beneficial effects of the utility model are: the utility model is by providing a kind of rotor line bag apparatus for shaping, in rotor shaping process, can realize accurate positioning, the line bag of two ends of rotor can carry out shaping simultaneously, and the steady quality of shaping installs reliably, the quality problems of manual operation shaping line bag have been solved, alleviate workman's labour intensity, thereby reduced the bad number of product, the production efficiency of raising rotor trimming is also ensured the quality of products.
Description of drawings
Fig. 1 is the front view of the rotor line bag apparatus for shaping that provides of the utility model embodiment;
Fig. 2 is the right view of the rotor line bag apparatus for shaping of the utility model embodiment body confession;
Fig. 3 is the upper fixed body of the rotor line bag apparatus for shaping that provides of the utility model embodiment and the internal structure schematic diagram of lower fixed body assembled state.
Wherein:
1: upper power part; 2: upper driving section; 3: upper fixed body; 4: lower fixed body; 5: underdrive section; 6: lower power part; 7: lead; 8: base plate; 9: rotor;
11: upper cylinder; 12: upper mounted plate; 13: the upper joint piece; 21: the upper support piece; 22: the upper limit screw; 23: upper sliding plate; 31: upper hopper chute; 32: upper trim panel; 33: gathering sill; 34: guiding block; 41: gliding groove; 42: lower trim panel; 43: location notch; 44: locating piece; 51: the lower support piece; 52: the lower limit screw; 53: the lower slider plate; 61: lower cylinder; 62: bottom plate; 63: the lower link piece; 81: location-plate; 82: locating shaft.
Embodiment
Further specify the technical solution of the utility model below in conjunction with accompanying drawing and by embodiment.
As shown in the figure, a kind of rotor line bag apparatus for shaping, comprise the upper power part 1, upper driving section 2, upper fixed body 3, lower fixed body 4, underdrive section 5 and the lower power part 6 that are successively set on from top to bottom on the lead 7, wherein, lower fixed body 4 and lead 7 are for being fixedly connected with, upper fixed body 3, underdrive section 5 and upper driving section are connected with lead 7 for slidably being connected, and upper power part 1 and lower power part 6 are separately fixed at the two ends of lead 7; Upper fixed body 3 and lower fixed body 4 are split-type design, and have between the two for the die cavity of placing rotor; Be provided with two upper hopper chutes 31 on the upper fixed body 3, be provided with two gliding grooves 41 on the lower fixed body 4, upper hopper chute 31 and gliding groove 41 are used to trim panel 32 and lower trim panel 42 that guide effect is provided; Upper trim panel 32 and lower trim panel 42 are connected with the lower support piece to be connected with underdrive section with upper driving section 2 by upper support piece 21 respectively and are connected, and are provided with the block rubber for a cushioning effect between upper support piece 21 and the upper trim panel 32 and between lower support piece 51 and the lower trim panel 42; Upper trim panel 32 and lower trim panel 42 carry out shaping to the rotor line bag under the drive of upper driving section 2 and underdrive section 5.
The bottom of lower fixed body 4 also is fixed with base plate 8, one end of base plate 8 is fixed with location-plate 81, be provided with locating shaft 82 on the location-plate 81, locating shaft 82 is connected with location-plate 81 by adjusting nut, locating shaft 82 is used for the axial location of rotor, and changes the axial distance of rotor by adjusting adjusting nut.
The quantity of lead 7 is 4 in the utility model, lead 7 passes respectively the guide pillar hole that is arranged on fixed body 3 and the lower fixed body 4, wherein lead 7 is fixedly connected with lower fixed body 4, slidably be connected with upper fixed body 3, the guide pillar hole that is arranged on fixed body 3 and the lower fixed body 4 is can guarantee one to one, and upper fixed body 3 and 4 pairs of lower fixed bodies are accurate during matched moulds.
The centre position of lower fixed body 4 is provided with location notch 43, is provided with locating piece 44 in the location notch 43, and locating piece 44 is fixed on the base plate 8; Locating piece 44 is used for guaranteeing that rotor 9 is placed into correct position; The centre position of upper fixed body 3 is provided with gathering sill 33, being provided with in the gathering sill 33 can be with respect to the guiding block 34 of gathering sill 33 slips, being connected by Compress Spring with upper fixed body 3 of guiding block 34, when guiding block 34 is used for upper fixed body 3 and lower fixed body 4 matched moulds, guiding block 34 is first with the groove correcting of rotor 9, the effect of Compress Spring is when the line bag is arrived on guiding block 34 tops, can not continue to damage by pressure the line bag downwards.
Upper driving section 2 comprises upper sliding plate 23 and the guide pin bushing that slidably is connected with lead 7 on the upper sliding plate 23 is set, and is provided with 22, four upper limit screws 22 of four upper limit screws on the upper sliding plate 23 and is fixed on the upper fixed body 3 by screw thread; Upper driving section 2 slidably is connected with upper limit screw 22, and upper driving section 2 slides between the nut of upper fixed body 3 and described upper limit screw 22; Also be provided with Compress Spring on the upper limit screw 22 between its nut and upper fixed body 3, Compress Spring is used for upper sliding plate 23 and upper fixed body 3 are separated.
Underdrive section 5 comprises lower slider plate 53 and the guide pin bushing that slidably is connected with lead 7 on the lower slider plate 53 is set, and is provided with 52, four lower limit screws 52 of four lower limit screws on the lower slider plate 53 and is fixed on the lower fixed body 4 by screw thread; Underdrive section 5 slidably is connected with lower limit screw 52, and underdrive section 5 slides between the nut of lower fixed body 4 and lower limit screw 52; Between its nut and lower fixed body 4, also be provided with Compress Spring on the lower limit screw 52.
Upper power part 1 comprises upper cylinder 11, upper mounted plate 12 and upper joint piece 13, and upper cylinder 11 is fixed on the upper mounted plate 12 that is fixedly connected with lead 7; The output shaft of upper cylinder 11 is connected with upper driving section 2 by upper joint piece 13; Lower power part 6 comprises lower cylinder 61, bottom plate 62 and lower link piece 63, and lower cylinder 61 is fixed on the bottom plate 62 that is fixedly connected with described lead 7; The output shaft of described lower cylinder 61 is connected with described underdrive section 5 by described lower link piece 63.
A kind of using method of rotor line bag apparatus for shaping:
Under the state of this device plugged, the output shaft of the cylinder 11 of upper power part 1 inwardly moves, thereby upper driving section 2 and upper fixed body 3 are moved upwards up to uppermost position in fig-ure, thereby upper fixed body 3 has separated certain distance with lower fixed body 4, because upper sliding plate 23 also is separated into ultimate range with upper fixed body 3 under the effect of 4 Compress Springs and 4 upper limit screws 22, at this moment, space in the die cavity has increased, make things convenient for keeping forging ahead and locating of rotor workpiece 9, upper trim panel 32 also in the upper hopper chute 31 of upper fixed body 3, upwards move on to and on trim panel 32 left in the die cavity fully.Similarly underdrive section 5 also is separated into ultimate range with lower fixed body 4 and lower trim panel 42 has left in the die cavity fully, and upper trim panel 32 and lower trim panel 42 have all left in the die cavity fully, can not be clinked glasses in the time of can making things convenient for rotor workpiece 9 turnover die cavity.
During work, rotor workpiece 9 is put in the die cavity, a groove of rotor workpiece 9 is enclosed within on the locating piece 44, locating shaft 82 is the axial location of rotor workpiece 9.Press the beginning switch, the upper cylinder 11 of upper power part 1 begins action, output shaft makes upper sliding plate 23 move down along upper guide post 7 by upper joint piece 13 outside outputting powers, because under the effect of 4 springs and 4 upper limit screws 22, fixed body 3 is also moved down along lead 7, when moving to guiding block 34 when touching rotor workpiece 9, guiding block 34 is inserted into downwards in the groove of rotor workpiece 9, make the location of rotor workpiece 9 more accurate, before upper fixed body 3 puts in place with lower fixed body 4, guiding block 34 continues to move down, if guiding block 34 is run into the line bag, guiding block 34 stops past pressing down under the effect of Compress Spring so, thereby can not damage the line bag of rotor workpiece 9 by pressure.
When moving down, upper fixed body 3 touches rotor workpiece 9 and during with lower fixed body 4 matched moulds, upper fixed body 3 can not move down again and stop, but the output shaft of upper cylinder 11 continues to promote 4 springs of upper sliding plate 23 compressions toward moving down, at this moment, the upper support piece 21 that is fixed on upper sliding plate 23 promotes 2 upper trim panels 32 by block rubber and begins to put in the die cavity, and the line bag at 2 upper 32 pairs of rotor workpiece 9 two ends of trim panel carries out shaping.
Underdrive section 5, lower the power part 6 respectively operation principle with upper driving section 2, upper power part 1 are identical, when just underdrive section 5 and lower power part 6 are worked, need not promote lower fixed body 4 moves, touch rotor workpiece 9 and during with lower fixed body 4 matched moulds but move down at upper fixed body 3, just begin to work with upper driving section 2, upper power part 1, make the line bag at 42 pairs of rotor workpiece of 2 lower trim panels, 9 following two ends carry out shaping.The effect of block rubber and block rubber is that the line bag is played the effect of buffering and the effect of balance amount of movement is arranged when the two ends shaping is unequal.
After the shaping of finishing rotor workpiece 9 corresponding groove interior lines bag, each parts begins to return in the opposite direction the home position, fixed body 3 and lower fixed body 4 are separated, then just can rotary rotor workpiece 9 another groove positions, repeat above step, the line bag is carried out shaping, until orthopedic the line bag of whole rotor.
Take out rotor workpiece 9, put again another rotor workpiece 9 into and carry out shaping.
Know-why of the present utility model has below been described in conjunction with specific embodiments.These are described just in order to explain principle of the present utility model, and can not be interpreted as by any way the restriction to the utility model protection range.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other embodiment of the present utility model, and these modes all will fall within the protection range of the present utility model.

Claims (10)

1. rotor line bag apparatus for shaping, comprise the upper power part, upper driving section, upper fixed body, lower fixed body, underdrive section and the lower power part that are successively set on from top to bottom on the lead, wherein, described lower fixed body and described lead are for being fixedly connected with, fixed body, underdrive section and upper driving section and described lead are for slidably being connected, described upper power part and lower power part are fixed on respectively the two ends of described lead, it is characterized in that, fixed body and lower fixed body are split-type design, and have between the two for the die cavity of placing rotor;
Be provided with two upper hopper chutes on the fixed body, be provided with two gliding grooves on the lower fixed body, described upper hopper chute and gliding groove are used to trim panel and lower trim panel that guiding is provided;
Described upper trim panel and lower trim panel are connected with underdrive section with described upper driving section by upper support piece and lower support piece respectively, and under the drive of described upper driving section and underdrive section described rotor line bag are carried out shaping.
2. rotor line bag apparatus for shaping according to claim 1 is characterized in that, lower fixed body bottom also is fixed with base plate; One end of described base plate is fixed with location-plate, is provided with locating shaft on the described location-plate, and described locating shaft is used for the axial location of rotor.
3. rotor line bag apparatus for shaping according to claim 2 is characterized in that, described lead passes respectively and is arranged on fixed body and lower fixed body upper guide post hole.
4. rotor line bag apparatus for shaping according to claim 3 is characterized in that the centre position of described lower fixed body is provided with location notch, is provided with locating piece in the described location notch, and described locating piece is fixed on the described base plate.
5. rotor line bag apparatus for shaping according to claim 3 is characterized in that the centre position of fixed body is provided with gathering sill, and being provided with in the described gathering sill can be with respect to the guiding block of described gathering sill slip.
6. rotor line bag apparatus for shaping according to claim 5 is characterized in that, described guiding block is connected Compress Spring with the fixed body and connects.
7. rotor line bag apparatus for shaping according to claim 1 is characterized in that, is provided with four stop screws in the described upper driving section, and described four stop screws are fixed on the upper fixed body by screw thread;
Described upper driving section slidably is connected with described stop screw, and described upper driving section slides between the nut of upper fixed body and described stop screw;
Between its nut and upper fixed body, also be provided with Compress Spring on the described upper limit screw.
8. rotor line bag apparatus for shaping according to claim 1 is characterized in that, is provided with four stop screws in the described underdrive section, and described four stop screws are fixed on the lower fixed body by screw thread;
Described underdrive section slidably is connected with described stop screw, and described underdrive section slides between the nut of lower fixed body and described stop screw;
Between its nut and lower dressing stick, also be provided with Compress Spring on the described lower limit screw.
9. rotor line bag apparatus for shaping according to claim 1 is characterized in that, described upper power part comprises upper cylinder, upper mounted plate and upper joint piece, and described upper cylinder is fixed on the upper mounted plate that is fixedly connected with described lead; The output shaft of described upper cylinder is connected with described upper driving section by described upper joint piece.
10. rotor line bag apparatus for shaping according to claim 1 is characterized in that, described lower power part comprises lower cylinder, bottom plate and lower link piece, and described lower cylinder is fixed on the bottom plate that is fixedly connected with described lead; The output shaft of described lower cylinder is connected with described underdrive section by described lower link piece.
CN 201220452647 2012-09-05 2012-09-05 Rotor coil shaping device Expired - Fee Related CN202818023U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220452647 CN202818023U (en) 2012-09-05 2012-09-05 Rotor coil shaping device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220452647 CN202818023U (en) 2012-09-05 2012-09-05 Rotor coil shaping device

Publications (1)

Publication Number Publication Date
CN202818023U true CN202818023U (en) 2013-03-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220452647 Expired - Fee Related CN202818023U (en) 2012-09-05 2012-09-05 Rotor coil shaping device

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CN (1) CN202818023U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103219839A (en) * 2013-04-19 2013-07-24 浙江联宜电机股份有限公司 Direct-current rotor coil reshaping mechanism
CN104037994A (en) * 2014-06-17 2014-09-10 冯晋 Four-stage inner rotor coil shaping fixture
CN106558952A (en) * 2016-12-06 2017-04-05 西华大学 A kind of double ring-shaped rotor trimmer

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103219839A (en) * 2013-04-19 2013-07-24 浙江联宜电机股份有限公司 Direct-current rotor coil reshaping mechanism
CN104037994A (en) * 2014-06-17 2014-09-10 冯晋 Four-stage inner rotor coil shaping fixture
CN106558952A (en) * 2016-12-06 2017-04-05 西华大学 A kind of double ring-shaped rotor trimmer

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130320

Termination date: 20190905