CN202805378U - Artificial core pressing device - Google Patents
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- CN202805378U CN202805378U CN 201220601037 CN201220601037U CN202805378U CN 202805378 U CN202805378 U CN 202805378U CN 201220601037 CN201220601037 CN 201220601037 CN 201220601037 U CN201220601037 U CN 201220601037U CN 202805378 U CN202805378 U CN 202805378U
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- 238000003825 pressing Methods 0.000 title abstract description 17
- 239000012528 membrane Substances 0.000 claims abstract description 29
- 239000011435 rock Substances 0.000 claims abstract description 28
- 238000007789 sealing Methods 0.000 claims description 10
- 230000004888 barrier function Effects 0.000 claims 5
- 239000011230 binding agent Substances 0.000 claims 1
- 230000002093 peripheral effect Effects 0.000 abstract description 31
- 238000002955 isolation Methods 0.000 abstract description 27
- 230000035699 permeability Effects 0.000 abstract description 6
- 239000007788 liquid Substances 0.000 abstract description 4
- 230000001629 suppression Effects 0.000 abstract 1
- 239000007771 core particle Substances 0.000 description 8
- 239000012530 fluid Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
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Abstract
本实用新型提供一种人造岩心压制装置,该装置包括一密闭容器和一加压泵,该密闭容器由一端开口的筒体和安装在该开口上的顶盖构成,所述筒体内具有一周缘与该筒体内周壁密封的柔性隔离膜,该柔性隔离膜将所述筒体内部分成岩心腔和加压腔,所述岩心腔与所述开口连通,所述加压腔通过管道与所述加压泵的出口连通。本实用新型采用加压泵代替现有技术中的加压机,一方面,泵的出口压力达到30MPa以上的高压比较容易实现,使得面积较大的人造岩心的压制得以实现;另一方面,通过液体或气体介质向柔性隔离膜表面上施加压力,压力均匀,岩心紧实度、孔隙度、渗透率较均匀,能够满足实验室用要求。
The utility model provides an artificial rock core pressing device, which comprises an airtight container and a pressurizing pump. The airtight container is composed of a cylindrical body with an open end and a top cover installed on the opening. The cylindrical body has a peripheral A flexible isolation membrane sealed with the inner peripheral wall of the cylinder, the flexible isolation membrane divides the inner part of the cylinder into a core cavity and a pressurized cavity, the core cavity communicates with the opening, and the pressurized cavity is connected to the pressurized cavity through a pipeline The outlet of the pressure pump is connected. The utility model adopts a pressurizing pump to replace the pressurizing machine in the prior art. On the one hand, the outlet pressure of the pump reaches a high pressure of more than 30 MPa, which is relatively easy to realize, so that the suppression of the artificial rock core with a large area can be realized; on the other hand, by The liquid or gas medium exerts pressure on the surface of the flexible isolation membrane, the pressure is uniform, and the compactness, porosity and permeability of the core are relatively uniform, which can meet the requirements of the laboratory.
Description
技术领域technical field
本实用新型涉及人造岩心技术,尤其涉及一种人造岩心压制装置。The utility model relates to artificial rock core technology, in particular to an artificial rock core pressing device.
背景技术Background technique
目前石油、矿产、地质研究实验需要大量岩心,但从地下取出的真实岩心数量极其稀少,并且十分昂贵;由于人造岩心的孔隙度、渗透率可以控制,因此常用人造岩心替代地下岩心进行各种实验;目前人造岩心通常通过成型模具和压力机进行压制,具体方式如下:首先将含有胶结剂的人造岩心颗粒灌入岩心模具中铺展平整,再将硬质板如厚钢板放置于其表面,通过压力机对硬质板加压,使人造岩心颗粒压缩并固结成型。At present, petroleum, mineral, and geological research experiments require a large number of cores, but the number of real cores taken from the ground is extremely rare and very expensive; because the porosity and permeability of artificial cores can be controlled, artificial cores are often used instead of underground cores for various experiments At present, the artificial rock core is usually pressed by forming molds and presses, and the specific method is as follows: first, the artificial rock core particles containing cement are poured into the core mold and spread flat, and then a hard plate such as a thick steel plate is placed on its surface, The machine pressurizes the hard plate to compress and consolidate the artificial core particles into shape.
但是利用目前的成型模具和压力机压制人造岩心存在以下几个问题:But there are the following problems in pressing the artificial rock core with current molding dies and presses:
只能用于压制较小的岩心,因为对于表面积较大的岩心压制需要吨位极大的压力机,如长和宽均为50厘米的人造岩心在30Mpa的压强下成型需要7500吨的压力,对于大岩心的压制成型,目前因压力机的参数限制还无法实现;It can only be used to press smaller rock cores, because the pressing of rock cores with a larger surface area requires a press with a huge tonnage. For example, an artificial core with a length and width of 50 cm needs 7,500 tons of pressure to be formed under a pressure of 30 MPa. The compression molding of large cores is currently not possible due to the limitation of the parameters of the press;
现有岩心制备装置采用硬质板如厚钢板与岩心直接加压使岩心在成型模具内成型,而人造岩心颗粒在成型模具内常难以完全水平铺展,且即使铺展水平,各处紧实度也不相同,硬质板作用在岩心表面的压力分布不均,导致压制的岩心紧实度、孔隙度、渗透率不均匀,无法达到实验岩心均质性要求。Existing rock core preparation devices use hard plates such as thick steel plates and cores to be directly pressurized to form the core in the forming mold. However, artificial core particles are often difficult to spread completely horizontally in the forming mold, and even if spread horizontally, the compactness of each place is low. The difference is that the pressure distribution of the hard plate on the core surface is uneven, resulting in uneven compactness, porosity, and permeability of the pressed core, which cannot meet the homogeneity requirements of the experimental core.
实用新型内容Utility model content
本实用新型提供一种人造岩心压制装置,用于克服现有技术中的缺陷,实现大岩心的压制,并提高岩心表面的压力均衡性,满足实验要求。The utility model provides an artificial rock core pressing device, which is used to overcome the defects in the prior art, realize the pressing of a large rock core, improve the pressure balance on the surface of the rock core, and meet the experimental requirements.
本实用新型提供的人造岩心压制装置,该装置包括一密闭容器和一加压泵,该密闭容器由一端开口的筒体和安装在该开口上的顶盖构成,所述筒体内具有一周缘与该筒体内周壁密封的柔性隔离膜,该柔性隔离膜将所述筒体内部分成岩心腔和加压腔,所述岩心腔与所述开口连通,所述加压腔通过管道与所述加压泵的出口连通。The artificial rock core pressing device provided by the utility model comprises an airtight container and a pressurizing pump. The airtight container is composed of a cylinder with an open end and a top cover installed on the opening. The cylinder has a peripheral edge and a The flexible isolation membrane sealed on the inner peripheral wall of the cylinder, the flexible isolation membrane divides the inner part of the cylinder into a core cavity and a pressurized cavity, the core cavity communicates with the opening, and the pressurized cavity is connected to the pressurized cavity through a pipeline. The outlet of the pump is connected.
其中,所述岩心腔壁上设置有至少一个连通岩心腔与外界的外排孔。Wherein, the wall of the core cavity is provided with at least one drainage hole connecting the core cavity with the outside world.
进一步地,所述外排孔靠近筒体内周壁处设有沉孔,所述沉孔内设置有拦截网。Further, a counterbore is provided near the inner peripheral wall of the cylinder in the outer drainage hole, and an intercepting net is provided in the counterbore.
特别是,靠近加压腔的一段筒体内周壁呈直筒状,隔离膜与该直筒状筒体内周壁接触,靠近岩心腔的一段筒体内周壁呈喇叭状,且自直筒状筒体内周壁至顶盖方向筒体横截面开口逐渐增大。In particular, the inner peripheral wall of a section of the cylinder close to the pressurized chamber is straight cylindrical, and the isolation film is in contact with the inner peripheral wall of the straight cylindrical cylinder, and the inner peripheral wall of a section of cylinder close to the core cavity is trumpet-shaped, and the The opening of the cross-section of the cylinder gradually increases.
其中,直筒状的筒体内周壁与筒体中心线平行,喇叭状的筒体内周壁与筒体中心线相交且夹角在1度至45度之间。Wherein, the inner peripheral wall of the straight cylindrical cylinder is parallel to the central line of the cylinder, and the inner peripheral wall of the trumpet-shaped cylinder intersects the central line of the cylinder with an included angle between 1 degree and 45 degrees.
进一步地,柔性隔离膜周缘具有立置的翻边与柔性隔离膜共同构成帽状,翻边外壁与筒体内周壁接触。Further, the peripheral edge of the flexible isolation membrane has an upright flange and the flexible isolation membrane together form a cap shape, and the outer wall of the flange is in contact with the inner peripheral wall of the cylinder.
其中,所述翻边上设有至少一个膨胀环且膨胀环与所述翻边内壁接触,所述膨胀环上设置有用于扩展的缺口。Wherein, at least one expansion ring is provided on the flange, and the expansion ring is in contact with the inner wall of the flange, and a notch for expansion is provided on the expansion ring.
其中,所述翻边外壁与与筒体内周壁之间通过粘结剂密封。Wherein, the outer wall of the flange and the inner peripheral wall of the cylinder are sealed by an adhesive.
其中,所述筒体远离所述顶盖的一端具有底盖,该底盖上具有通气孔,该通气孔通过管道连接加压泵出口。Wherein, the end of the cylindrical body away from the top cover has a bottom cover, and the bottom cover has a vent hole, and the vent hole is connected to the outlet of the pressurizing pump through a pipeline.
进一步地,所述底盖与筒体壁之间设置有密封圈。Further, a sealing ring is provided between the bottom cover and the cylinder wall.
本实用新型提供的人造岩心压制装置,首先通过筒体上的开口向岩心腔内加入人造岩心颗粒,封上顶盖再通过加压泵向加压腔内通入气体介质或液体介质推动柔性隔离膜向岩心腔移动并压缩人造岩心颗粒,将人造岩心压制成型,最后拆掉顶盖将压制成型的人造岩心取出;采用加压泵代替现有技术中的加压机,一方面,泵的出口压力达到30MPa比较容易实现,使得面积较大的人造岩心的压制得以实现;另一方面,通过液体或气体介质向柔性隔离膜表面上施加压力,压力均匀,岩心紧实度、孔隙度、渗透率较均匀,能够满足实验室用要求。The artificial rock core pressing device provided by the utility model firstly adds artificial rock core particles into the core cavity through the opening on the cylinder, seals the top cover, and then passes the gas medium or liquid medium into the pressure cavity through the pressure pump to push the flexible isolation. The membrane moves to the core cavity and compresses the artificial core particles, and the artificial core is pressed into shape, and finally the top cover is removed to take out the pressed artificial core; a booster pump is used to replace the pressurizer in the prior art. On the one hand, the outlet of the pump It is relatively easy to achieve a pressure of 30 MPa, which enables the compression of a large artificial core; on the other hand, the pressure is applied to the surface of the flexible isolation membrane through a liquid or gas medium, and the pressure is uniform, and the core compactness, porosity, and permeability are improved. It is relatively uniform and can meet the requirements of laboratory use.
附图说明Description of drawings
图1为本实用新型实施例提供的人造岩心压制装置的剖视图;Fig. 1 is the sectional view of the artificial rock core pressing device that the utility model embodiment provides;
图2为本实用新型实施例提供的膨胀环的剖视图。Fig. 2 is a cross-sectional view of the expansion ring provided by the embodiment of the present invention.
具体实施方式Detailed ways
如图1所示,本实用新型实施例提供的人造岩心压制装置包括一密闭容器和一加压泵3,该密闭容器由一端开口的筒体1和安装在该开口上的顶盖6构成,筒体1内具有一周缘与该筒体1内周壁密封的柔性隔离膜2,该柔性隔离膜2将筒体内部分成岩心腔5和加压腔4,岩心腔5与该开口连通,加压腔4通过管道14与加压泵3的出口连通。As shown in Figure 1, the artificial rock core pressing device provided by the embodiment of the utility model includes a closed container and a
本实用新型提供的人造岩心压制装置,首先打开密闭容器的顶盖6,将还有胶结剂的人造岩心颗粒通过筒体1上的开口灌满岩心腔5并铺展水平,如果灌不满则加入填充物,盖上顶盖6,将顶盖6与筒体1通过多个螺栓12固定,加压泵3通过管道14将高压流体注入加压腔4,由于加压腔4是密闭的,随着流体的不断注入,加压腔4内压力不断升高至设定值假设设定压力值为30Mpa,使该压力保持一段时间,比如10个小时,等待岩心固结成型;由于加压腔4内高压流体在各点产生的压力相等,从而保证了作用在柔性隔离膜上方的岩心表面各个位置的压力相等,压制出的人造岩心压缩程度相同,紧实度、孔隙度、渗透率分布均匀。本装置利用加压泵3注入加压腔4的高压流体产生压力,替代了大功率压力机,而出口压力达到30MPa以上的加压泵比较容易实现,使大型人造岩心的压制成为可能,并大大降低了压制岩心的成本;加压腔内柔性隔离膜表面各处液压相等,且柔性隔离膜为非刚性材料,当人造岩心颗粒铺展不均时,能保证压制出的人造岩心紧实度、孔隙度、渗透率分布均匀。The artificial rock core pressing device provided by the utility model firstly opens the
为了更好的控制人造岩心的压制质量,在岩心腔5壁上设置有至少一个连通岩心腔5与外界的外排孔9。外排孔9用于排出岩心压制过程中挤压出的气体和液体,提高人造岩心的压制质量。In order to better control the pressing quality of the artificial core, at least one
在压制过程中为了防止人造岩心颗粒从外排孔9中漏出,在外排孔靠近筒体内周壁处设有沉孔10,在沉孔10内设置有拦截网11。In order to prevent artificial core particles from leaking out from the
作为上述实施例的优选实施方式,靠近加压腔的一段筒体内周壁呈直筒状,隔离膜与该直筒状筒体内周壁接触并在该直筒状筒体内周壁上微量移动,靠近岩心腔的一段筒体内周壁呈喇叭状,且自直筒状筒体内周壁至顶盖方向筒体横截面开口逐渐增大,以便于取出成型的人造岩心;具体直筒状的筒体内周壁与筒体中心线平行,喇叭状的筒体内周壁与筒体中心线相交且夹角在1度至45度之间。As a preferred implementation of the above embodiment, the inner peripheral wall of a section of the cylinder close to the pressurized chamber is straight cylindrical, the isolation membrane is in contact with the inner peripheral wall of the straight cylindrical cylinder and moves slightly on the inner peripheral wall of the straight cylindrical cylinder, and the section of the cylindrical cylinder close to the core cavity The peripheral wall inside the body is trumpet-shaped, and the cross-sectional opening of the cylinder gradually increases from the inner peripheral wall of the straight cylindrical cylinder to the top cover, so as to facilitate the removal of the formed artificial core; specifically, the inner peripheral wall of the straight cylindrical cylinder is parallel to the center line of the cylinder, and the The inner peripheral wall of the cylinder intersects the centerline of the cylinder and the included angle is between 1 degree and 45 degrees.
为保证加压腔的密封性能,柔性隔离膜周缘具有立置的翻边与柔性隔离膜2共同构成帽状,翻边外壁与筒体1内周壁接触。通过翻边增加与筒体内周壁之间的接触面积,以增加加压腔的密封性能。翻边与柔性隔离膜之间的角度小于180度,翻边具有弹性,可与柔性隔离膜一体设置也可固定连接,翻边的形状以及与柔性隔离膜之间的夹角可根据需要具体设置,通过翻边的弹性变形加压腔的密封。In order to ensure the sealing performance of the pressurized chamber, the periphery of the flexible isolation membrane has an upright flanging and the flexible isolation membrane 2 together form a cap shape, and the outer wall of the flanging is in contact with the inner peripheral wall of the
为进一步保证加压腔的密封性能,翻边上设有至少一个膨胀环13且膨胀环13与所述翻边内壁接触,膨胀环13上设置有用于扩展的缺口15,如图2所示。隔离膜翻边的外侧面紧贴筒体内周壁,用膨胀环密封隔离膜翻边筒体;膨胀环位于隔离膜翻边的内侧面,膨胀环13上设置有用于扩展的缺口15,具有膨胀性;膨胀环还可以两个重叠使用,缺口位置错开;翻边与柔性隔离膜之间的夹角优选为锐角,这样在放置膨胀环时能够通过膨胀环的扩展作用推动翻边与筒体内周壁密封接触。In order to further ensure the sealing performance of the pressurized chamber, at least one
因柔性隔离膜周缘相对筒体内周壁的移动量很小,因此还可以在翻边外壁与与筒体内周壁之间通过粘结剂密封,以增加加压腔的密封性。翻边与柔性隔离膜之间的夹角优选为钝角,这样在放置时翻边在筒体内周壁的限定作用下由于自身的弹性产生压缩变形,通过弹性力能够与筒体内周壁密封接触。Because the movement of the periphery of the flexible isolation membrane relative to the inner peripheral wall of the cylinder is very small, an adhesive can be used to seal between the flanged outer wall and the inner peripheral wall of the cylinder to increase the tightness of the pressurized chamber. The angle between the flange and the flexible isolation membrane is preferably an obtuse angle, so that the flange is compressed and deformed by its own elasticity under the limitation of the inner peripheral wall of the cylinder when placed, and can be in sealing contact with the inner peripheral wall of the cylinder through elastic force.
为了更方便的更换或调整膨胀环,筒体1在远离顶盖6的一端具有底盖7,在底盖7上具有通气孔,该通气孔通过管道14连接加压泵3出口。为进一步保证加压腔的密封性,也可以在底盖7与筒体壁之间设置有密封圈8。具体可在筒体壁上或在底盖7上挖设一凹槽,将密封圈8卡设在该凹槽内。In order to replace or adjust the expansion ring more conveniently, the
最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand : It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the various embodiments of the present invention Scope of technical solutions.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104142258A (en) * | 2013-05-09 | 2014-11-12 | 中国石油化工股份有限公司 | Core segmented sealing device and application method |
CN104913961A (en) * | 2015-06-16 | 2015-09-16 | 中国石油集团渤海钻探工程有限公司 | Device and method for preparing multiple cores simultaneously |
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2012
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104142258A (en) * | 2013-05-09 | 2014-11-12 | 中国石油化工股份有限公司 | Core segmented sealing device and application method |
CN104142258B (en) * | 2013-05-09 | 2016-09-14 | 中国石油化工股份有限公司 | A kind of rock core stagewise sealing device and using method thereof |
CN104913961A (en) * | 2015-06-16 | 2015-09-16 | 中国石油集团渤海钻探工程有限公司 | Device and method for preparing multiple cores simultaneously |
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Granted publication date: 20130320 Termination date: 20131114 |