CN202794396U - Online integration testing system of dust collector - Google Patents
Online integration testing system of dust collector Download PDFInfo
- Publication number
- CN202794396U CN202794396U CN 201220468625 CN201220468625U CN202794396U CN 202794396 U CN202794396 U CN 202794396U CN 201220468625 CN201220468625 CN 201220468625 CN 201220468625 U CN201220468625 U CN 201220468625U CN 202794396 U CN202794396 U CN 202794396U
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- sampling module
- plc
- surge tank
- embedded microprocessor
- air intake
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Abstract
The utility model relates to the technical field of testing device, in particular to an online integration testing system of a dust collector. The online integration testing system of the dust collector comprises a standard surge tank and a control data detection system; the standard surge tank is designed to be in a cuboid structure; an air inlet B, an air inlet A and a dust collector connecting pipe joint are respectively arranged on three side surfaces of the standard surge tank; the control data detection system comprises an input terminal, a sampling module, an output part, an embedded type microprocessor, a PLC (Programmable logic Controller), an air inlet on-off control device; the input terminal is connected with the sampling module; the sampling module is respectively in communication connection with the embedded type microprocessor and the PLC bidirectionally; the PLC is in data communication connection with the embedded type microprocessor; the embedded type microprocessor is further connected with the output part; and the PLC is further connected with the air inlet on-off control device.
Description
Technical field
The utility model relates to the proving installation technical field, specifically the online integrated test system of a kind of suction cleaner.
Background technology
Suction cleaner on-line testing project comprises: voltage-withstand test, earth resistance, power input, maximum vacuum, the client who has also needs test to suck power and air quantity.
The on-line testing present situation: generally divide 2 stations, withstand voltage and ground connection is a station, and power input, vacuum tightness, air quantity and suction power are a station.Consider cost, each enterprise's way is variant, for less manpower, has cancelled online withstand voltage and earth resistance, in order to enhance productivity, has cancelled online suction power and wind quantity test.So, the safety of product and performance can not obtain 100% assurance and satisfy.Because testing apparatus limitation and cost of labor pressure, the on-line testing data can not in time record and preserve, and are unfavorable for product quality analysis, improvement and defective product quality tracing.
The suction cleaner of domestic product accounts for more than the whole world sum 80%, mainly concentrates on three ground, Guangdong, Jiangsu and Zhejiang Provinces.Affected by overall situation, comprise starting material and labour wage, suction cleaner producer in Guangdong progressively transfers to the area, Jiangsu and Zhejiang Provinces.
Satisfied in order to guarantee product safety and performance, but be unlikely to reduce production efficiency and increase cost of labor, hereby researched and developed the online comprehensive detection system of this cover suction cleaner.
Summary of the invention
The technical scheme that its technical matters that solves the utility model adopts is: the online integrated test system of a kind of suction cleaner, comprise standard surge tank and control data detection system, it is characterized in that: the standard surge tank designs for rectangular structure, be respectively arranged with air intake opening B in three sides of standard surge tank, air intake opening A and suction cleaner are taken over the junction, the control data detection system comprises input terminal, sampling module, output, embedded microprocessor, PLC, the air intake opening controller for opening and closing, input terminal is connected with sampling module, sampling module is connected with the PLC two-way communication respectively at embedded microprocessor, PLC adopts data communication to be connected with embedded microprocessor, embedded microprocessor also is connected with output, and PLC also is connected with the air intake opening controller for opening and closing.
Further, described sampling module comprises withstand voltage sampling module, vacuum tightness sampling module, temperature humidity atmospheric pressure sampling module and electric current and voltage power samples module.
Further, described output comprises touch-screen display, USB output interface, printer and acoustooptic alarm system, and touch-screen display is connected with USB output interface and printer, and acoustooptic alarm system is connected with embedded microprocessor.
The beneficial effects of the utility model are:
1, by the logical relation conversion and control technology between air intake opening A, the B, realized in artificial backguy process, can detecting air quantity, power input and suction power simultaneously, saved online detection time;
2, by high-low pressure insulation blocking technology, realized that voltage-withstand test and sundry item can detect simultaneously at same station, have reduced online testing staff;
3, by acoustooptic alarm system, stopped the problem of failing to judge and judging by accident that the tester causes because working long hours;
Sound and light alarm number of non-compliances occurs according to flickering at display screen simultaneously, has solved because test item more and has wasted defective concrete trouble and the time sought;
4, detect online the real-time automatic storage of data, saved personnel's reading and copied several times.Utilize USB to derive with the form of EXCEL, be convenient to day, week and month statement analysis, satisfy quality and different customer demands;
5, in record sheet, use obvious symbol logo for nonconformance, can automatically add up same model all kinds of nonconformance purpose ratios within the time of day, week, the moon;
6, take over the distribution of junction on three faces of surge tank by air intake opening A, B and suction cleaner, not affecting under the prerequisite that detects data accuracy, greatly improved online detection speed.
Description of drawings
Fig. 1 is the utility model structural representation.
Fig. 2 is the utility model structural framing synoptic diagram.
Description of reference numerals: 1-air intake opening B; 2-air intake opening A; The 3-suction cleaner is taken over the junction; 4-standard surge tank; The 5-input terminal; The withstand voltage sampling module of 6-; 7-vacuum tightness sampling module; 8-temperature humidity atmospheric pressure sampling module; 9-electric current and voltage power samples module; The 10-touch-screen display; The 11-embedded microprocessor; 12-PLC; The 13-USB output interface; The 14-printer; The 15-acoustooptic alarm system; 16-air intake opening controller for opening and closing.
Embodiment
Below in conjunction with specific embodiment, further set forth the utility model, should understand, these embodiment only are used for explanation the utility model and are not used in restriction scope of the present utility model, should understand in addition, after the content of having read the utility model instruction, those skilled in the art can make various changes or modifications the utility model, and these equivalent form of values drop on application appended claims limited range equally.
Such as Fig. 1, shown in 2, the online integrated test system structural representation of a kind of suction cleaner of the utility model and structural framing synoptic diagram, comprise standard surge tank 4 and control data detection system, standard surge tank 4 designs for rectangular structure, be respectively arranged with air intake opening B1 in 4 three sides of standard surge tank, air intake opening A2 and suction cleaner are taken over junction 3, the control data detection system comprises input terminal 5, sampling module, output, embedded microprocessor 11, PLC12, air intake opening controller for opening and closing 16, input terminal 5 is connected with sampling module, sampling module is connected with the PLC12 two-way communication respectively at embedded microprocessor 11, PLC12 adopts data communication to be connected with embedded microprocessor 11, embedded microprocessor 11 also is connected with output, PLC12 also is connected with air intake opening controller for opening and closing 14, described sampling module comprises withstand voltage sampling mould, 6, vacuum tightness sampling module 7, temperature humidity atmospheric pressure sampling module 8 and electric current and voltage power samples module 9, described output comprises touch-screen and shows, 10, USB output interface 13, printer 14 and acoustooptic alarm system 15, touch-screen display 10 is connected with USB output interface 13 and printer 14, and acoustooptic alarm system 16 is connected with embedded microprocessor 11.
This system can finish suction cleaner at a station and detect online all items, comprise voltage-withstand test, earth resistance, power input, maximum vacuum, maximum power and the air quantity of sucking, and record is preserved all data, final form derivation with EXCEL, statistical study.This station separate unit can shorten at 10-20 within second detection time, when guaranteeing that product safety and performance satisfy, does not affect production efficiency and has reduced labour cost.
Claims (3)
1. online integrated test system of suction cleaner, comprise standard surge tank and control data detection system, it is characterized in that: the standard surge tank designs for rectangular structure, be respectively arranged with air intake opening B in three sides of standard surge tank, air intake opening A and suction cleaner are taken over the junction, the control data detection system comprises input terminal, sampling module, output, embedded microprocessor, PLC, the air intake opening controller for opening and closing, input terminal is connected with sampling module, sampling module is connected with the PLC two-way communication respectively at embedded microprocessor, PLC adopts data communication to be connected with embedded microprocessor, embedded microprocessor also is connected with output, and PLC also is connected with the air intake opening controller for opening and closing.
2. the online integrated test system of a kind of suction cleaner according to claim 1, it is characterized in that: described sampling module comprises withstand voltage sampling module, vacuum tightness sampling module, temperature humidity atmospheric pressure sampling module and electric current and voltage power samples module.
3. the online integrated test system of a kind of suction cleaner according to claim 1, it is characterized in that: described output comprises touch-screen display, USB output interface, printer and acoustooptic alarm system, touch-screen display is connected with USB output interface and printer, and acoustooptic alarm system is connected with embedded microprocessor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220468625 CN202794396U (en) | 2012-09-14 | 2012-09-14 | Online integration testing system of dust collector |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201220468625 CN202794396U (en) | 2012-09-14 | 2012-09-14 | Online integration testing system of dust collector |
Publications (1)
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CN202794396U true CN202794396U (en) | 2013-03-13 |
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CN 201220468625 Expired - Fee Related CN202794396U (en) | 2012-09-14 | 2012-09-14 | Online integration testing system of dust collector |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108627763A (en) * | 2018-08-02 | 2018-10-09 | 江苏创源电子有限公司 | A kind of intellective dust collector handle test equipment |
CN112146906A (en) * | 2020-09-17 | 2020-12-29 | 中山市华源电气设备有限公司 | Intelligent testing system of fresh-keeping machine |
-
2012
- 2012-09-14 CN CN 201220468625 patent/CN202794396U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108627763A (en) * | 2018-08-02 | 2018-10-09 | 江苏创源电子有限公司 | A kind of intellective dust collector handle test equipment |
CN108627763B (en) * | 2018-08-02 | 2024-04-23 | 江苏创源电子有限公司 | Intelligent dust collector handle test equipment |
CN112146906A (en) * | 2020-09-17 | 2020-12-29 | 中山市华源电气设备有限公司 | Intelligent testing system of fresh-keeping machine |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130313 Termination date: 20130914 |